SWASHPLATE ASSEMBLY WITH INTEGRATED ELECTRIC MOTOR
20220289369 · 2022-09-15
Assignee
Inventors
Cpc classification
B64C27/605
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A swashplate assembly, that includes an integrated electric motor. The present embodiments also relate to a multi-blade rotor for a rotary-wing aircraft with such a swashplate assembly and to a rotary-wing aircraft with such a multi-blade rotor. The swashplate assembly may include a rotating plate that is mounted to the rotor shaft and rotates in operation with the rotor shaft, a stationary plate that is coupled to the rotating plate by means of bearings, and an electric motor that generates torque for driving the rotor shaft. The electric motor comprises a stator that is mounted to one of the stationary or the rotating plates and a rotor that is mounted to the other one of the stationary or rotating plates.
Claims
1. A swashplate assembly for adjusting collective and cyclic pitch of rotor blades of a multi-blade rotor of a rotary-wing aircraft, wherein the multi-blade rotor comprises a rotor shaft that defines a rotor axis, and wherein the multi-blade rotor rotates in operation around the rotor axis in a first rotation direction, comprising: bearings; a rotating plate that is mounted to the rotor shaft and rotates in operation with the rotor shaft around a swashplate axis in the first rotation direction; a stationary plate that is coupled to the rotating plate by means of the bearings that prevent rotating of the stationary plate with the rotor shaft; and an electric motor that generates torque for driving the rotor shaft and comprises: a stator that is mounted to one of the stationary or the rotating plates, and a rotor that is mounted to the other one of the stationary or rotating plates.
2. The swashplate assembly of claim 1 further comprising: a non-rotating sliding sleeve that is mounted axially displaceable parallel to the rotor axis on the rotor shaft and adapted to enabling a translational motion of the rotating plate and the stationary plate parallel to the rotor axis to adjust the collective pitch angle of the rotor blades; and at least one of a spherical bearing or a cardan suspension being provided on the non-rotating sliding sleeve and adapted to enabling a tilting motion of the rotating plate and the stationary plate relative to the rotor axis to adjust the cyclic pitch angle of the rotor blades.
3. The swashplate assembly of claim 1 further comprising: a freewheel clutch that is coupled between the electric motor and the stationary plate and that decouples the electric motor from the stationary plate when the rotor shaft rotates faster than the electric motor.
4. The swashplate assembly of claim 1 further comprising: a freewheel clutch that is coupled between the electric motor and the rotor shaft and that transfers torque from the electric motor to the rotor shaft only in the first rotation direction, and wherein the freewheel clutch decouples the electric motor from the rotor shaft when the rotor shaft (1e) rotates faster than the electric motor.
5. The swashplate assembly of claim 1 wherein the stator is mounted to the stationary plate and the rotor is mounted to the rotating plate.
6. The swashplate assembly of claim 5 wherein the rotor further comprises an electromagnet.
7. The swashplate assembly of claim 6 further comprising: sliding electrical contacts that supply power to the electromagnet.
8. The swashplate assembly of claim 1 wherein the bearings are located along the swashplate axis between the electric motor and the rotor blades.
9. The swashplate assembly of claim 1 wherein the electric motor is located along the swashplate axis between the bearings and the rotor blades.
10. The swashplate assembly of claim 1 wherein the electric motor is located along the swashplate axis between a first portion of the bearings and a second portion of the bearings.
11. The swashplate assembly of claim 1 wherein the rotor and the stator are arranged at the same distance from the rotor shaft.
12. The swashplate assembly of claim 1 wherein the rotor and the stator are arranged at different distances from the rotor shaft.
13. A multi-blade rotor for a rotary-wing aircraft, comprising: a rotor shaft that rotates in operation around an associated rotor axis in a first rotation direction; a rotor head; rotor blades that are mounted at the rotor head to the rotor shaft; and the swashplate assembly for adjusting collective and cyclic pitch of the rotor blades of claim 1.
14. A rotary-wing aircraft comprising the multi-blade rotor of claim 13.
15. The rotary-wing aircraft of claim 14 further comprising: a combustion engine that drives the rotor shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Embodiments are outlined by way of example in the following description with reference to the attached drawings. In these attached drawings, identical or identically functioning components and elements are labeled with identical reference numbers and characters and are, consequently, only described once in the following description.
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[0044]
[0045]
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DETAILED DESCRIPTION
[0049]
[0050] The at least one multi-blade rotor 1a comprises rotor blades 1b, 1c that are mounted at an associated rotor head 1d to a rotor shaft 1e. The rotor shaft 1e rotates in operation of the rotary-wing aircraft 1 around an associated rotor axis 1f in a rotation direction 1g.
[0051] Illustratively, rotary-wing aircraft 1 may include a combustion engine 150 that drives the rotor shaft 1e. Combustion engine 150 may be an internal combustion engine 150 in which a combustion in a combustion chamber applies a direct force to some component of the engine and from there to the rotor shaft 1e.
[0052] By way of example, the rotary-wing aircraft 1 is embodied as a helicopter, which comprises at least one preferentially shrouded counter-torque device 3. The at least one counter-torque device 3 may be configured to provide counter-torque during operation, i.e., to counter the torque created by rotation of the at least one multi-blade rotor 1a for purposes of balancing the rotary-wing aircraft 1 in terms of yaw.
[0053] The at least one counter-torque device 3 is illustratively provided at an aft section of the tail boom 2a, which preferably further comprises a bumper 4, a tail wing 5a, and a fin 5. The tail wing 5a is preferably adjustable in its inclination and can, thus, overtake the functioning of a horizontal stabilizer. Alternatively, or in addition, the rotary-wing aircraft 1 is provided with a suitable horizontal stabilizer.
[0054] However, it should be noted that the at least one counter-torque device 3, the tail wing 5a as well as the fin 5 with the bumper 4 provided at the aft section of the tail boom 2a are merely described for illustrating one exemplary embodiment of the rotary-wing aircraft 1 and not for limiting the disclosure accordingly. Instead, the present disclosure as described hereinafter can likewise be applied to any rotary-wing aircraft and, in particular, any helicopter, independent of a respective construction of the aft section thereof.
[0055] According to one aspect, the rotary-wing aircraft 1 comprises a control system 10 for controlling collective and cyclic pitch of the rotor blades 1b, 1c of the at least one multi-blade rotor 1a. The control system 10, which is further detailed in an enlarged perspective detail view, may exemplarily be arranged between the rotor head 1d of the at least one multi-blade rotor 1a and a main gear box 7 of the rotary-wing aircraft 1.
[0056] Illustratively, the control system 10 may include a swashplate assembly 11 for adjusting collective and cyclic pitch of rotor blades 1b, 1c of multi-blade rotor 1a. Swashplate assembly 11 may include at least one stationary plate 12a and at least one rotating plate 12b that is mounted rotatably to the at least one stationary plate 12a.
[0057] By way of example, the at least one rotating plate 12b defines an upper swashplate and the at least one stationary plate 12a defines a lower swashplate of this swashplate assembly 11. The at least one non-rotating and rotating plates 12a, 12b may be at least partly disk-shaped and connected to each other by means of an associated roller or ball bearing that allows relative rotational movement between these plates 12a, 12b.
[0058] In this configuration, the at least one non-rotating and rotating plates 12a, 12b may be mainly superposed. However, they can also, or alternatively, be at least partly ring-shaped. In such a configuration, the at least one rotating plate 12b mainly encompasses the at least one stationary plate 12a.
[0059] Illustratively, the at least one rotating plate 12b and the at least one stationary plate 12a are mounted to a non-rotating sliding sleeve 13 having an associated sliding sleeve axis 13a. This non-rotating sliding sleeve 13 is preferably adapted to be, and illustratively is, mounted axially displaceable parallel to the rotor axis 1f on the rotor shaft 1e.
[0060] By way of example, the at least one rotating plate 12b is rotatable around the associated sliding sleeve axis 13a of the non-rotating sliding sleeve 13 and mounted with the at least one stationary plate 12a to a spherical bearing 14 that is provided on the non-rotating sliding sleeve 13. For instance, the spherical bearing 14 is embodied as a ball joint with a ball, which is rigidly attached to the non-rotating sliding sleeve 13 or integrally formed in one piece therewith.
[0061] If desired, the at least one rotating plate 12b is rotatable around the associated sliding sleeve axis 13a of the non-rotating sliding sleeve 13 and mounted with the at least one stationary plate 12a to a cardan suspension that is provided on the non-rotating sliding sleeve 13.
[0062] Illustratively, the at least one rotating plate 12b and the at least one stationary plate 12a define a swashplate axis 11f and are mounted to the spherical bearing 14 or to the cardan suspension such that they may be tilted in any direction around the associated sliding sleeve axis 13a by means of said spherical bearing 14 or cardan suspension.
[0063] Thus, the sliding sleeve axis 13a coincides with, or is at least parallel to, the rotor axis 1f, whereas the swashplate axis 11f coincides with, or is at least parallel to, the rotor axis 1f only in a normal cyclic pitch adjustment position of the swashplate 11 (i.e., when the swashplate 11 receives no control input for adjusting the cyclic pitch of the rotor blades 1b, 1c). However, any control input for adjusting the cyclic pitch of the rotor blades 1b, 1c leads to a tilting of the swashplate axis 1f relative to the rotor axis 1f and the sliding sleeve axis 13a in tilting directions 22c.
[0064] Therefore, upon receipt of a control input for adjusting the cyclic pitch of the rotor blades 1b, 1c, the swashplate axis 11f is tilted relative to the rotor axis if in tilting directions 22c, and the rotating plate 12b rotates in operation with the rotor shaft 1e around the swashplate axis 11f in a rotation direction 1g.
[0065] Allowable tilting angles between the swashplate axis 11f and the rotor axis 1f may be selected to be smaller than 40°, preferably the tilting angles are selected to be smaller than 20°.
[0066] The at least one rotating plate 12b is preferably connectable, and illustratively connected, to each one of the rotor blades 1b, 1c by means of an associated pitch control rod 16. Therefore, external radial clevises 17, equal in number to the rotor blades 1b, 1c, are distributed over an external periphery of the at least one rotating plate 12b, preferentially evenly, and in each such external radial clevis 17 a ball joint 18 is held, which articulates a lower end of an associated pitch control rod 16, while its upper end can be articulated, and is illustratively articulated, in a pitch lever of an associated one of the rotor blades 1b, 1c, preferentially also in a ball joint.
[0067] Furthermore, the at least one rotating plate 12b is at least indirectly rotatably connectable, and is illustratively connected, to the rotor shaft 1e of the multi-blade rotor 1a. For example, the at least one rotating plate 12b is connected to the rotor shaft 1e of the multi-blade rotor 1a by means of at least one associated rotating torque link, which is by way of example embodied as a rotating arm 19.
[0068] For controlling tilting and/or axial displacement of the at least one rotating plate 12b and the at least one stationary plate 12a in operation, a control input unit 20 is provided. This control input unit 20 may include two actuator arms 20a and at least one fork unit 20b. Thus, the control input unit 20 is illustratively embodied as a so-called mixing lever gear unit.
[0069] Each actuator arm 20a is illustratively embodied as a lateral or outer arm of the control input unit 20. If desired, each actuator arm 20a may be pivotally connected to the at least one fork unit 20b, which is illustratively embodied as an inner fork, by means of an associated actuator arm pivot bearing 30a.
[0070] Illustratively, the at least one actuator arm 20a may be connected to the at least one stationary plate 12a by means of associated swashplate control rods 24 for controlling tilting of the at least one stationary plate 12a and, thus, of the at least one rotating plate 12b in any required tilting direction 22c around the rotor axis 1f, thereby performing cyclic pitch control of the rotor blades 1b, 1c.
[0071] By way of example, the at least one fork unit 20b may be provided for controlling axial displacement of the non-rotating sliding sleeve 13 in operation. Therefore, the at least one fork unit 20b may be rotatably connected to a mounting part of the non-rotating sliding sleeve 13 at a corresponding mounting point 29a by means of an associated fork pivot bearing.
[0072] Illustratively, at least one non-rotating scissors 21 is provided for non-rotatably connecting the non-rotating sliding sleeve 13 to the at least one stationary plate 12a. The at least one non-rotating scissors 21 may be adapted to inhibit relative rotational movement between the at least one stationary plate 12a and the non-rotating sliding sleeve 13 around the associated sliding sleeve axis 13a.
[0073] Therefore, as shown in
[0074] However, it should be noted that the at least one non-rotating scissors 21 must not necessarily be mounted directly to said non-rotating sliding sleeve 13, but can alternatively be mounted to any other non-rotatable part of the control system 10. For instance, the at least one non-rotating scissors 21 can be mounted to the associated fork pivot bearing, the at least one fork unit 20b, the corresponding fork mounting point 29a, and so on.
[0075] If desired, the at least one non-rotating scissors 21 may include at least a first and a second stop arm section 21a, 21b. Illustratively, the at least one first stop arm section 21a is embodied as an upper arm of the at least one non-rotating scissors 21 and the at least one second stop arm section 21b is embodied as a lower arm thereof.
[0076] Illustratively, the upper arm 21a is connected to the lower arm 21b by a first associated bearing, e.g., an associated scissors hinge 22. The upper arm 21a may further be mounted to the at least one stationary plate 12a by means of a second associated bearing, e.g., an associated spherical bearing 22a. The lower arm 21b may further be mounted to the non-rotating sliding sleeve 13 by means of a third associated bearing, e.g., an associated pivot bearing 22b.
[0077] It should be noted that the above described configuration and fixation of the at least one non-rotating scissors 21 is merely described for purposes of illustration and not for restricting the disclosure solely thereto. Instead, various modifications and variations are readily available and recognizable to the skilled person and, therefore, also considered as being part of the present disclosure.
[0078] For instance, in one exemplary configuration, the hinge 22 can be replaced with a ball bearing. In another configuration, the spherical bearing 22a can be replaced with a hinge and the pivot bearing 22b can be replaced with a spherical or ball bearing, and so on.
[0079] Illustratively, the swashplate assembly 11 may include an electric motor. The electric motor may generate torque for driving the rotor shaft 1e.
[0080] By way of example, the electric motor may include a stator and a rotor. The stator may be mounted to either one of the at least one stationary plate 12a or the at least one rotating plate 12b. The rotor may be mounted to the other one of the at least one stationary plate 12a or the at least one rotating plate 12b.
[0081] Illustratively, the torque from the electric motor may be transferred by means of at least one associated rotating torque link. For example, rotating arm 19 may transfer the torque from the electric motor to the rotor shaft 1e.
[0082] If desired, the torque may be transferred from the electric motor to the rotor shaft 1e by other means. For example, the torque may be transferred from the electric motor to the rotor shaft 1e via non-rotating scissors, a sliding sleeve unit, or similar common components of state-of-the-art swashplates.
[0083] Illustratively, the torque transferring components such as scissor units and similar parts need to be sized appropriately to enable and support the transmission of torque from the electric motor to the rotor shaft 1e. Therefore, the torque transferring components may be larger and heavier compared to the corresponding parts in a conventional swashplate assembly.
[0084] By way of example, the rotary-wing aircraft 1 may include power cables, control cables, and potentially coolant hoses that connect the stationary plate 12a and the stator of the electric motor with the rest of the rotary-wing aircraft 1.
[0085]
[0086]
[0087] If desired, the swashplate assembly 11 of
[0088] The swashplate assembly 11 may adjust collective and cyclic pitch of rotor blades of a multi-blade rotor of a rotary-wing aircraft (e.g., rotor blades 1b, 1c of multi-blade rotor 1a of rotary-wing aircraft 1 of
[0089] As shown in
[0090] Illustratively, the swashplate assembly 11 further includes a rotating plate 12b that is mounted to the rotor shaft 1e and rotates in operation with the rotor shaft 1e around a swashplate axis 11f in the first rotation direction 1g. Moreover, the swashplate assembly 11 includes a stationary plate 12a that is coupled to the rotating plate 12b by means of the bearings 33. The bearings 33 prevent rotating of the stationary plate 12a with the rotor shaft 1e.
[0091] By way of example, the swashplate assembly 11 may include a non-rotating sliding sleeve 13 that is mounted axially displaceable parallel to the rotor axis 1f on the rotor shaft 1e. The non-rotating sliding sleeve 13 may be adapted to enabling a translational motion of the rotating plate 12b and the stationary plate 12a parallel to the rotor axis 1f to adjust the collective pitch angle of the rotor blades.
[0092] Illustratively, the swashplate assembly 11 may include at least one of a spherical bearing 14 or a cardan suspension (e.g., cardan suspension 14a of
[0093] The swashplate assembly 11 further includes an electric motor 100 that generates torque for driving the rotor shaft 1e. The electric motor 100 may be any electric motor that is adapted to generate torque for driving the rotor shaft 1e. For example, the electric motor 100 may be powered by direct current (DC) sources or alternating current (AC) sources, brushed or brushless, single-phase, two-phase, or three-phase, etc.
[0094] The electric motor 100 includes a stator 110 and a rotor 120. Illustratively, stator 110 and/or rotor 120 may include windings. For example, the windings may include wires that are laid in coils and wrapped around a magnetic core so that magnetic poles are formed when an electric current flows through the wires. If desired, stator 110 and/or rotor 120 may include a permanent magnet.
[0095] Illustratively, the cylindrical interface area between the stationary plate 12a and the rotating plate 12b may receive the stator 110 and the rotor 120 of the electric motor 100. The stator 110 may be mounted to one of the stationary or the rotating plates 12a, 12b, and the rotor 120 may be mounted to the other one of the stationary or rotating plates 12a, 12b. Stator 110 and rotor 120 may be separated by an air gap 170.
[0096] As an example, the stator 110 may be mounted to the stationary plate 12a, and the rotor 120 may be mounted to the rotating plate 12b. As another example, the stator 110 may be mounted to the rotating plate 12b, and the rotor 120 may be mounted to the stationary plate 12a.
[0097] As shown in
[0098] Consider the scenario in which the rotor 120 is mounted to the rotating plate 12b and includes an electromagnet. In this scenario, the swashplate assembly 11 may include sliding electrical contacts 140 that supply power to the electromagnet.
[0099] As shown in
[0100] As an example, the electric motor 100 may be located along the swashplate axis 11f between the bearings 33 and the rotor blades as shown in
[0101]
[0102] The electric motor 100 may include a stator 110 and a rotor 120. The stator 110 may be mounted to the stationary plate 12a, and the rotor 120 may be mounted to the rotating plate 12b.
[0103] Illustratively, the rotor 120 may include an electromagnet 180. The electromagnet 180 may include a wire that is wound into a coil. A current through the wire may create a magnetic field which is concentrated in the center of the coil. If desired, the wire may be wound around a magnetic core. Exemplarily, the magnetic core may be made from a ferromagnetic or ferrimagnetic material such as iron.
[0104] By way of example, the swashplate assembly 11 may include sliding electrical contacts 140 that supply power to the electromagnet 180. The sliding electrical contacts may include a brush and a slip-ring/commutator. The brush may be stationary (i.e., located on the stationary plate 12a), and the slip-ring or commutator may be rotating (i.e., located on the rotating plate 12b).
[0105] As shown in
[0106]
[0107] As shown in
[0108] As shown in
[0109] Illustratively, the stator 110 may form a first ring around the rotor shaft 1e, and the rotor 120 may form a second ring around the rotor shaft 1e. The first and second ring may be concentric to the swashplate axis 11f. Thus, the first and second ring may have a cylindrical interface between each other. If desired, the stator 110 and the rotor 120 may be arranged at the same distance from the rotor shaft 1e.
[0110]
[0111] By way of example, the stationary plate 12a and the rotating plate 12b may extend radially from the swashplate axis 11f, thereby providing a flat circular space in which the stator 110 and rotor 120 may be arranged.
[0112] Illustratively, the stator 110 may form a first ring around the rotor shaft 1e, and the rotor 120 may form a second ring around the rotor shaft 1e. The first and second rings may be located at a same distance from the swashplate axis 11f. In other words, the first and second rings may be located on top of each other. Thus, the first and second rings may have a flat circular interface between each other.
[0113]
[0114] Illustratively, the freewheel clutch 130 may be coupled between the electric motor 100 and the rotating plate 12b. By way of example, the freewheel clutch 130 may be coupled between the electric motor 100 and the rotor shaft 1e. The freewheel clutch 130 may transfer torque from the electric motor 100 to the rotor shaft 1e only in the first rotation direction 1g.
[0115] The freewheel clutch 130 may decouple the electric motor 100 from the stationary plate 12a when the rotor shaft 1e rotates faster than the electric motor 100. Thus, the electric motor 100 may be powered down while the multi-blade rotor is rotating.
[0116] Illustratively, the rotor 120 of the electric motor 100 may be mounted on an intermediate ring 160. The intermediate ring 160 may be connected to the rotating plate 12b via additional bearings 33 and the freewheel clutch 130. The additional bearings 33 may be ball bearings, if desired.
[0117] It should be noted that the above described embodiments are merely described to illustrate possible realizations of the present disclosure, but not in order to restrict the present disclosure thereto. Instead, multiple modifications and variations of the described embodiments are possible and should, therefore, also be considered as being part of the disclosure as claimed.
[0118] By way of example, the stationary plate 12a with one of stator 110 or rotor 120 and the rotating plate 12b with the other one of stator 110 or rotor 120 of
[0119] Furthermore, only the swashplate assembly 11 of
[0120] Moreover, the swashplate assemblies 11 of
REFERENCE LIST
[0121] 1 rotary-wing aircraft
[0122] 1a multi-blade rotor
[0123] 1b, 1c rotor blades
[0124] 1d rotor head
[0125] 1e rotor shaft
[0126] 1f rotor axis
[0127] 1g rotation direction
[0128] 2 fuselage
[0129] 2a tail boom
[0130] 2b cabin
[0131] 3 counter-torque device
[0132] 4 bumper
[0133] 5 fin
[0134] 5a tail wing
[0135] 6 landing gear
[0136] 7 main gear box
[0137] 10 control system
[0138] 11 swashplate assembly
[0139] 11f swashplate axis
[0140] 12a stationary plate
[0141] 12b rotating plate
[0142] 13 non-rotating sliding sleeve
[0143] 13a sliding sleeve axis
[0144] 14 spherical bearing
[0145] 14a cardan suspension
[0146] 16 pitch control rods
[0147] 17 rotating plate clevises
[0148] 18 rotating plate ball joints
[0149] 19 rotating arms
[0150] 20 control input unit
[0151] 20a outer actuator arms
[0152] 20b inner fork
[0153] 21 non-rotating scissors
[0154] 21a upper arm
[0155] 21b lower arm
[0156] 22 scissors hinge
[0157] 22a upper arm spherical bearing
[0158] 22b lower arm pivot bearing
[0159] 22c swashplate tilting directions
[0160] 23 sliding sleeve mounting part
[0161] 24 swashplate control rods
[0162] 29a inner fork mounting point
[0163] 30a actuator arm pivot bearing
[0164] 31a control input unit pivot movement directions
[0165] 32a sliding sleeve movement directions
[0166] 33 roller bearing
[0167] 100 electric motor
[0168] 110 stator
[0169] 120 rotor
[0170] 130 freewheel clutch
[0171] 140 sliding electric contacts
[0172] 150 combustion engine
[0173] 160 intermediate ring
[0174] 170 air gap
[0175] 180 electromagnet