METHOD AND SYSTEM FOR WINDING A CONTINUOUS ELONGATE ELEMENT
20220289515 ยท 2022-09-15
Assignee
Inventors
- Mats PETERSSON (Andertorp, SE)
- Jonas BLOMQVIST (Gislaved, SE)
- Christian HILJEMARK (Halmstad, SE)
- Anders GAARDSDAL (Gislaved, SE)
Cpc classification
B65H54/54
PERFORMING OPERATIONS; TRANSPORTING
B65H54/71
PERFORMING OPERATIONS; TRANSPORTING
B65H67/056
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H67/056
PERFORMING OPERATIONS; TRANSPORTING
B65H54/54
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and a system of winding a continuous elongate element onto cylindrical elements. The continuous elongate element is wound from a feeder onto a first cylindrical element. The first cylindrical element rotates with the same rotational speed as a second cylindrical element provided on the other side of a central rotatable member. During the rotation, the feeder is displaced from being aligned with the first cylindrical element to being aligned with the second cylindrical element, wherein the displacement causes the continuous elongate element to come into engagement with an engagement portion of the central rotatable member, preventing the already wound portion of the continuous elongate element from being unwound from the first cylindrical element. The continuous elongate element from the feeder is continued to be wound onto the second cylindrical element by continuing to rotate the second cylindrical element.
Claims
1. A method of winding a continuous elongate element, onto cylindrical elements, the method comprising: winding the continuous elongate element from a feeder onto a first cylindrical element by rotating the first cylindrical element, providing a second cylindrical element so that the first cylindrical element and the second cylindrical element are located on respective sides of a central rotatable member such that the first cylindrical element, the second cylindrical element and the central rotatable member have the same geometrical rotational axis and rotate with the same rotational speed, while the first cylindrical element, the second cylindrical element and the central rotatable member rotate, displacing the feeder from being aligned with the first cylindrical element to being aligned with the second cylindrical element, wherein the displacement causes the continuous elongate element to come into engagement with an engagement portion of the central rotatable member, preventing the already wound portion of the continuous elongate element from being unwound from the first cylindrical element, and winding the continuous elongate element from the feeder onto the second cylindrical element by continuing to rotate the second cylindrical element.
2. The method as claimed in claim 1, comprising, when the continuous elongate element is being wound onto the second cylindrical element, cutting the continuous elongate element at its engagement with the engagement portion so as to split it into two portions, a first portion already wound onto the first cylindrical element and a second portion which is still being winded onto the second cylindrical element, and removing the first cylindrical element axially away from the second cylindrical element while the second cylindrical element is still rotating.
3. The method as claimed in claim 2, comprising, when the continuous elongate element is being wound onto the second cylindrical element, providing a third cylindrical element, at the previous winding position of the first cylindrical element, so that the second cylindrical element and the third cylindrical element are located on respective sides of the central rotatable member such that the second cylindrical element, the third cylindrical element and the central rotatable member have the same geometrical rotational axis and rotate with the same rotational speed, while the second cylindrical element, the third cylindrical element and the central rotatable member rotate, displacing the feeder in parallel with said axis from being aligned with the second cylindrical element to being aligned with the third cylindrical element, wherein the displacement causes the continuous elongate element to come into engagement with the engagement portion of the central rotatable member, preventing the already wound portion of the continuous elongate element from being unwound from the second cylindrical element, and winding the continuous elongate element from the feeder onto the third cylindrical element by continuing to rotate the third cylindrical element.
4. A system for winding a continuous elongate element onto cylindrical elements, the system comprising: a feeder from which the continuous elongate element is providable to cylindrical elements in consecutive order, a plurality of cylindrical elements for receiving and winding said continuous elongate element, a central rotatable member provided with an engagement portion, and a control unit, wherein the control unit is configured to: align the feeder with a first cylindrical element of said plurality of cylindrical elements for winding the continuous elongate element onto the first cylindrical element by rotating the first cylindrical element, provide the first cylindrical element and a second cylindrical element of said plurality of cylindrical elements on respective sides of the central rotatable member along a common geometrical rotational axis, rotate the first cylindrical element, the second cylindrical element and the central rotatable member with the same rotational speed, while the first cylindrical element, the second cylindrical element and the central rotatable member rotate, cause the feeder to be displaced from being aligned with the first cylindrical element to being aligned with the second cylindrical element, wherein the displacement causes the continuous elongate element to come into engagement with the engagement portion of the central rotatable member, preventing the already wound portion of the continuous elongate element from being unwound from the first cylindrical element, and continue to rotate the second cylindrical element for winding the continuous elongate element from the feeder onto the second cylindrical element.
5. The system as claimed in claim 4, wherein each cylindrical element comprises a cylindrical winding portion delimited by a wall portion at each end of the cylindrical winding portion, wherein, when the first cylindrical element, the second cylindrical element and the central rotatable member rotate around the common geometrical rotational axis, the radial distance between the common geometrical rotational axis and the engagement portion is larger than the radial distance between the common geometrical rotational axis and a circumference of said wall portions of the first and second cylindrical elements.
6. The system as claimed in claim 4, wherein the engagement portion of the central rotatable member comprises a plurality of protrusions, wherein the plurality of protrusions present abutment surfaces for catching the continuous elongate element as the feeder is moved from being aligned with the first cylindrical element to being aligned with the second cylindrical element.
7. The system as claimed in claim 4, comprising a cutter, wherein the control unit is configured to control the cutter to cut the continuous elongate element at its engagement with the engagement portion so as to split it into two portions, a first portion already wound on the first cylindrical element and a second portion which is still being winded onto the second cylindrical element.
8. The system as claimed in claim 7, wherein the central rotatable member comprises a circular slit extending along the periphery of the central rotatable member, wherein the circular slit is configured to receive the cutter for enabling the cutter to split the continuous elongate element into two portions.
9. The system as claimed in claim 7, comprising a first motor configured to drive a first rotatable shaft, the first rotatable shaft being configured to receive and hold a cylindrical element on one side of the central rotatable member, a second motor configured to drive a second rotatable shaft, the second rotatable shaft being configured to receive and hold a cylindrical element on the opposite side of the central rotatable member, wherein the control unit is configured to control the operation of the first and the second motors.
10. The system as claimed in claim 9, wherein the first rotatable shaft is provided with a first spindle which is displaceable along said geometrical rotational axis, the first spindle being provided with a first magnet, wherein the second rotatable shaft is provided with a second spindle which is displaceable along said geometrical rotational axis, the second spindle is provided with a second magnet, wherein the central rotatable member is provided with one or more magnetic portions, for magnetically connecting the central rotatable member to the first magnet and the second magnet to enable the central rotatable member to rotate with cylindrical elements held by the first and second rotatable shafts.
11. The system as claimed in claim 10, wherein after the cutter has cut the continuous elongate element, the control unit is configured to disconnect the first magnet from said one or more magnetic portions of the central rotatable member and axially remove the first cylindrical element from the central rotatable member which continues to rotate with the second cylindrical element.
12. The system as claimed in claim 11, wherein the control unit is configured to provide a third cylindrical element to the first rotatable shaft to arrange the third cylindrical element at the previous winding position of the first cylindrical element, so that the second cylindrical element and the third cylindrical element are located on respective sides of the central rotatable member such that the second cylindrical element, the third cylindrical element and the central rotatable member have the same geometrical rotational axis and rotate with the same rotational speed.
13. The system as claimed in claim 9, wherein the control unit is configured to control the first and second motor in master-slave- synchronization mode in which the slave is synchronized with the rotational speed of the master, wherein at any given point in time, the one of the first and second motors that is operating a cylindrical element onto which the continuous elongate element is currently being winded is the master, while the other one of the first and second motors is the slave.
14. The system as claimed in claim 7, comprising at least one roller, wherein the control unit is configured to apply the at least one roller against the already winded portion of the continuous elongate element before the cutter cuts the continuous elongate element.
15. The system as claimed in claim 4, wherein the control unit is configured to receive input parameter values relating to dimensions of an individual cylindrical element of said plurality of cylindrical elements and/or relating to dimensions of the continuous elongate element, wherein the control unit is configured to, based on the received input parameter values, determine when to switch the winding of the continuous elongate element from the first cylindrical element to the second cylindrical element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
[0065] In the drawings:
[0066]
[0067]
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[0069]
[0070]
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DETAILED DESCRIPTION
[0076] The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which certain aspects of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments and aspects set forth herein; rather, the embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Accordingly, it is to be understood that the present invention is not limited to the embodiments described herein and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims. Like reference numerals refer to like elements throughout the description.
[0077]
[0078] As illustrated in
[0079] The winding section 8 is here illustrated as having a central part 14 and two side parts 16, which may be at least partly enclosed in a casing. The central part 14 of the winding section 8 is the location at which the cylindrical elements 2 are positioned when they receive the continuous elongate element 4, i.e. when the continuous elongated element 4 is winded onto a cylindrical element 2. The side parts 16 may include various actuating mechanisms, such as motors, for rotating and/or displacing the cylindrical elements 2. However, motors and other actuating mechanisms may also be located in the central part 14. Motors will be discussed in more detail below in connection with the discussion of other drawing figures.
[0080] The post-winding section 10, which in some embodiments may be omitted, may be of any suitable form for receiving the cylindrical elements 2 after they have been provided with the thereon winded continuous elongate element 4 (or for receiving winded coils without the cylindrical elements). The post-winding section 10 is here illustrated as including a receiving rail, however other receiver or means of transport (such as conveyors) are conceivable to include in the post-winding section 10.
[0081] As illustrated in
[0082] Turning to
[0083] In
[0084] The feeder 22 is displacable such that it can be aligned with either one of the first cylindrical element 2a and the second cylindrical element 2b. For instance, if the feeder is aligned with the first cylindrical element 2a then the continuous elongate element 4 would be providable from the feeder 22 to the first cylindrical element 2a. In order to operate the rotation of the cylindrical elements 2, 2a, 2b for winding the continuous elongate element 4 onto the cylindrical elements, a motor may suitably be provided on each side of the central rotatable member 24. Thus, a first motor 26a is provided for enabling rotation of the first cylindrical element 2a and a second motor 26b is provided for enabling rotation of the second cylindrical element 2b (see
[0085] Turning now to
[0086] Each one of said rotatable shafts is provided with a respective spindle. Thus, with reference to
[0087] As best seen in
[0088] Thus, turning back to
[0089] From the above, it can be understood that, in general terms, according to at least one exemplary embodiment, the first spindle and the second spindle are rotatably lockable to the first rotatable shaft and the second rotatable shaft, respectively. According to at least one exemplary embodiment, the first spindle and the second spindle are axially movably in a bore of the first rotatable shaft and the second rotatable shaft, respectively (as for example illustrated in the figures). According to at least one exemplary embodiment, the first spindle and the second spindle extend along the common geometrical axis (as for example seen in the figures).
[0090] When a cylindrical element is to be removed from the central rotatable member 24, then suitably the associated magnet 32a or 32b is first disconnected from the mating magnetic portion 36 of the central rotatable member 24. This is illustrated in for example
[0091]
[0092] Thus,
[0093] From the above, it can be understood that, in general terms, according to at least some exemplary embodiments, the first rotatable shaft and the second rotatable shaft are movable in the axial direction (in this disclosure axial direction refers to the direction of the common geometrical rotational axis) in order to selectively retract the respective cylindrical element from the central rotatable member or advance the respective cylindrical element towards the central rotatable member.
[0094] After the first cylindrical element 2a has been removed from the central rotatable member 24, it may be transferred to the post-winding section 10 (
[0095] The control unit 20 is suitably configured to control the first and second motor 26a, 26b in master-slave-synchronization mode in which the slave is synchronized with the rotational speed of the master, wherein at any given point in time, the one of the first and second motors 26, 26b that is operating a cylindrical element onto which the continuous elongate element is currently being winded is the master, while the other one of the first and second motors is the slave.
[0096]
[0097]
[0098] As mentioned previously with reference to
[0099] The control unit is configured to provide the first cylindrical element 2a and the second cylindrical element 2b on respective sides of the central rotatable member 24 along the common geometrical rotational axis. This may, for example, be achieved by means of rotatable shafts and spindles such as the ones previously discussed. The control unit is also configured to rotate the first cylindrical element 2a, the second cylindrical element 2b and the central rotatable member 24 with the same rotational speed. This may, for example, be achieved by means of motors, such as the ones previously discussed.
[0100] Accordingly, to achieve the situation illustrated in
[0101] After this engagement has occurred, the control unit 20 continues to rotate the second cylindrical element 2b for winding the continuous elongate element 4 from the feeder 22 onto the second cylindrical element 2b. Suitably the first cylindrical element 2a and the central rotatable member 24 continuous to rotate with the second cylindrical element 2b for a sufficient number of rotations until the winding of the continuous elongate element 4 on the second cylindrical element 2b has become self-locking.
[0102] As best seen in
[0103] When the continuous elongate element 4 has been sufficiently secured (self-locked) to the second cylindrical element 2b, it may be cut by the cutter (shown in
[0104] With reference again to
[0105] The control unit may thus suitably be configured to control the cutter 38 (
[0106] The method of the present inventive concept may suitably be performed by the control unit 20. Thus, the above steps, actions, operations, etc. performed by the control unit 20 may suitably be included in the method of the present invention, including exemplary embodiments thereof.