Pump body assembly, compressor and air conditioner
11460028 · 2022-10-04
Assignee
Inventors
Cpc classification
F04C15/0088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/3562
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/322
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/356
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2230/603
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/0094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/3564
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/601
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/356
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pump body assembly, a compressor and an air conditioner are provided. The pump body assembly has a crankshaft, a main bearing, and a cylinder body. The crankshaft has a main shaft part and an eccentric part connected with the main shaft part. The main bearing has a hub part. The main shaft part extends through a through hole in the hub part. A first oil guide groove is formed in the hole wall of the through hole. A sliding vane slot and a center hole are formed in the cylinder body. The crankshaft extends through the center hole. The main bearing is located at the one side of the cylinder body. The crankshaft and the main bearing are in uniform contact with oil films at all positions. The abnormal wear of the main shaft part of the crankshaft can be reduced, and the service life of the compressor can be prolonged.
Claims
1. A pump body assembly comprising: a crankshaft comprising a main shaft part and an eccentric part connected with the main shaft part; a main bearing comprising a hub part, wherein the main shaft part extends through a through hole in the hub part, and a first oil guide groove is formed in a wall defining the through hole; and a cylinder body, wherein a sliding vane slot and a center hole are formed in the cylinder body, the crankshaft extends through the center hole, and the main bearing is located at one side of the cylinder body, wherein: a distance between a center line of the main shaft part and a center line of the eccentric part is e; a radius of the center hole is R, and a difference value between R and e is r; a value range of an included angle formed of a first connection line between a center of the center hole and a center of the sliding vane slot in a same projection plane and a second connection line between a termination point of the first oil guide groove at one end of the hub part away from the eccentric part and a center of the through hole is smaller than or equal to the sum of 17π/18 and
2. The pump body assembly according to claim 1, wherein: the pump body assembly is provided with one cylinder body, and the value range of the included angle is smaller than or equal to the sum of 8π/9 and
3. The pump body assembly according to claim 1, wherein: the pump body assembly is provided with at least two cylinder bodies, and the value range of the included angle is smaller than or equal to the sum of 7π/9 and
4. The pump body assembly according to claim 1, wherein: the value range of the included angle formed of the first connection line in the same projection plane of the pump body assembly and a third connection line between a termination point at the other end of the first oil guide groove and the center of the through hole is smaller than or equal to 2π and greater than or equal to 3π/2.
5. The pump body assembly according to claim 1, wherein: the pump body assembly further comprises a first annular groove which is formed in the wall defining the through hole, and the first oil guide groove is communicated with the first annular groove.
6. The pump body assembly according to claim 5, wherein the pump body assembly further comprises an oil passing hole formed in the first annular groove, the oil passing hole extending through the hub part in a radial direction.
7. The pump body assembly according to claim 5, wherein a radial depth of the first annular groove is smaller than or equal to 0.5 mm.
8. The pump body assembly according claim 7, wherein the pump body assembly further comprises a second annular groove formed in the main shaft part and located in an area where the main shaft part is matched with the hub part.
9. The pump body assembly according to claim 8, wherein a radial depth of the second annular groove is smaller than or equal to 0.5 mm.
10. The pump body assembly according to claim 1, wherein: the crankshaft further comprises an auxiliary shaft part, and the eccentric part is located between the main shaft part and the auxiliary shaft part, the pump body assembly further comprises an auxiliary bearing, the main bearing is sleeved on the main shaft part, and the auxiliary bearing is sleeved on the auxiliary shaft part, and the pump body assembly further comprises a second oil guide groove which is formed in a through hole of the auxiliary bearing.
11. The pump body assembly according to claim 10, wherein the value range of the included angle formed of the first connection line between the center of the center hole in the same projection plane and the center of the sliding vane slot and a fourth connection line between a termination point of the second oil guide groove at one end of the hub part close to the eccentric part and the center of the through hole is smaller than or equal to 2π and greater than or equal to 3π/2.
12. The pump body assembly according to claim 10, wherein the first oil guide groove and the second oil guide groove are both spiral oil guide grooves.
13. The pump body assembly according to claim 12, wherein spiral directions of the first oil guide groove and the second oil guide groove are the same with a rotation direction of the crankshaft.
14. The pump body assembly according to claim 1, wherein: a value range of a width of the first oil guide groove is smaller than or equal to 5 mm and greater than or equal to 1.5 mm; and a value range of a depth of the first oil guide groove is smaller than or equal to 3 mm and greater than or equal to 0.3 mm.
15. A compressor comprising the pump body assembly according to claim 1.
16. An air conditioner comprising the compressor according to claim 15.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and/or additional aspects and advantages of the present disclosure will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
(2)
(3) The reference numerals and components designated by these reference numerals, as shown in
(4) 10′ crankshaft; 102′ main shaft part; 104′ eccentric part; 106′ auxiliary shaft part; 108′ auxiliary shaft oil hole; 110′ oil hole; 112′ oil applying blade; 122′ main bearing hub; 124′ main bearing flange; 132′ auxiliary bearing hub; 134′ auxiliary bearing flange; and 142′ cylinder body.
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17) The reference numerals and components designated by these numerals, as shown in
(18) 1 pump body assembly; 10 crankshaft; 102 main shaft part; 104 eccentric part; 106 auxiliary shaft part; 12 main bearing; 120 first oil guide groove; 122 hub part; 124 flange part; 126 first connection line; 128 second connection line; 130 through hole; 142 cylinder body; 144 sliding vane slot; 146 center hole; 150 crankshaft rotation direction; 152 third connection line; 154 first annular groove; 156 oil passing hole; 158 piston; 160 sliding vane; and 162 second annular groove.
DETAILED DESCRIPTION OF EMBODIMENTS
(19) To understand above purposes, features and advantages of the present disclosure more clearly, the present disclosure is further detailed below in combination with drawings and exemplary embodiments. It should be explained that if there is no conflict, embodiments in the present disclosure and the features in the embodiments can be mutually combined.
(20) In the following description, many specific details are set forth in order to fully understand the present disclosure. However, the present disclosure can also be implemented in other ways than described herein. Therefore, the protection scope of the present disclosure is not limited by the following exemplary embodiments disclosed.
(21) A pump body assembly 1, a compressor, and an air conditioner according to some embodiments of the present disclosure will be described below with reference to
(22) According to an embodiment of the present disclosure, a pump body assembly 1 is provided, including: a crankshaft 10 including a main shaft part 102 and an eccentric part 104 connected with the main shaft part 102, wherein a distance between a center line of the main shaft part 102 and a center line of the eccentric part 104 is e; a main bearing 12 including a hub part 122, wherein the main shaft part 102 penetrates through a through hole 130 in the hub part 122, and a first oil guide groove 120 is formed in the wall defining the through hole 130; and a cylinder body 142, wherein a sliding vane slot 144 and a center hole 146 are formed in the cylinder body 142, the crankshaft 10 penetrates through the center hole 146, the main bearing 12 is located at one side of the cylinder body 142, a radius of the center hole 146 is R, and a difference value between R and e is r. A value range of an included angle formed of a first connection line 126 between the center of the center hole 146 and that of the sliding vane slot 144 in the same projection plane and a second connection line 128 between a termination point of the first oil guide groove 120 at one end of the hub part 122 away from the eccentric part 104 and the center of the through hole 130 is smaller than or equal to sum of 17π/18 and
(23)
and greater than or equal to sum of
(24)
(25) As shown in
(26)
and smaller than or equal to
(27)
(28) By defining a relationship among the included angle formed of the first connection line 126 between the center of the center hole 146 in the same projection plane in the axial direction of the center hole and the center of the sliding vane slot 144 and the second connection line 128 between the termination point of the first oil guide groove 120 at one end of the hub part 122 away from the eccentric part 104 and the center of the through hole 130, crankshaft 10 eccentricity e and the radius R of the center hole 146 of the cylinder body 142, oil supply of the oil grooves is more sufficient and an oil film on each portion of the main shaft part 102 of the crankshaft 10 is more uniform when the crankshaft 10 deforms under action of external load to be in contact with the main bearing 12, thereby effectively improving the problem of the abnormal wear of the main shaft part 102 of the crankshaft 10, avoiding the problems such as pump body blockage, crankshaft fracture and the like, and prolonging the service life of the compressor.
(29) The lubrication principle and wear mechanism of the compressor crankshaft of the existing structure are briefly analyzed and explained below in conjunction with
(30) As shown in
(31) The relationship among the termination point of the oil guide groove of the main bearing and the crankshaft eccentricity, the radius of the cylinder body 142 and the like is deeply analyzed and researched in combination with a stress condition of the crankshaft based on the lubricating principle and wear mechanism of the crankshaft so as to disclose a novel design structure adopting a main bearing 12 as a spiral oil guide groove, which is simple to implement and remarkable in effect. It should be noted that the structure of the present disclosure is applicable to compressors using different refrigerants and lubricating oils.
(32) In one embodiment of the present disclosure, the pump body assembly 1 is provided with one cylinder body 142, and the value range of the included angle is smaller than or equal to the sum of 8π/9 and
(33)
and greater than or equal to the sum of 2π/3 and
(34)
(35) In the embodiment, when the pump body assembly 1 is a single-cylinder pump body assembly, the value range of the included angle meets the following formula: the included angle being greater than or equal to
(36)
and smaller than or equal to
(37)
In such a manner, oil supply of the oil grooves is more sufficient when the crankshaft 10 deforms under action of external load to be in contact with the main bearing 12.
(38) In one embodiment of the present disclosure, the pump body assembly 1 is provided with at least two cylinder bodies 142, and the value range of the included angle is smaller than or equal to the sum of 7π/9 and
(39)
and greater than or equal to the sum of 11π/18 and
(40)
(41) In the embodiment, when the pump body assembly 1 is a multi-cylinder pump body assembly, the value range of the included angle meets the following formula: the included angle being greater than or equal to
(42)
and smaller than or equal to
(43)
In such a manner, oil supply of the oil grooves is more sufficient when the crankshaft 10 deforms under action of external load to be in contact with the main bearing 12. Furthermore, in a process that a multi-cylinder compressor rotates around the crankshaft, gas force has a plurality of peak values, and there is greater difference between a direction (corresponding to a direction of centrifugal force) of a balance block and a single-cylinder compressor, so that the optimal range of the termination angle of the oil groove of the multi-cylinder compressor is not completely consistent with that of the single-cylinder compressor; and the positions of the oil grooves are different according to different numbers of the cylinder bodies, so that the best lubrication effect is achieved.
(44) In one embodiment of the present disclosure, as shown in
(45) In the embodiment, the third connection line 152 is formed by the termination point at another end of the first oil guide groove 120 and the center of the through hole 130, and the included angle formed of the first connection line 126 and the third connection line 152 greatly affects the reliability of the crankshaft 10. By setting the value range of the included angle formed of the first connection line 126 and the third connection line 152 to be smaller than or equal to 2π and greater than or equal to 3π/2, oil supply of the oil grooves is more sufficient and the reliability of the main shaft part 102 of the crankshaft 10 is better when the crankshaft 10 deforms under action of external load to be in contact with the main bearing 12.
(46) In one embodiment of the present disclosure, as shown in
(47) In the embodiment, the pump body assembly 1 further includes a first annular groove 154 formed in the wall defining the through hole 130, and the first annular groove 154 is communicated with the first oil guide groove 120; an annular groove is formed in the inner surface of the hub part 122 of the main bearing, oil supply amount between the hub part 122 of the main bearing and the main shaft part 102 of the crankshaft 10 may be further increased, so that a lubricating condition of the main shaft part 102 of the crankshaft 10 is improved. And meanwhile, contact area between the hub part 122 of the main bearing 12 and the main shaft part 102 of the crankshaft 10 is reduced through the first annular groove 154, so that viscous resistance and friction loss between the two are reduced, and the performance of the compressor is improved.
(48) In one embodiment of the present disclosure, as shown in
(49) In the embodiment, the oil passing hole 156 is formed in the first annular groove 154, and penetrates through the hub part 122 in the radial direction, so that circulating performance between lubricating oil on the inner surface of a hub and lubricating oil outside may be improved, and a temperature of the lubricating oil in the hub is reduced to certain extent. In such a manner, the lubricating reliability of the main shaft part 102 of the crankshaft 10 is further improved.
(50) In one embodiment of the present disclosure, a radial depth of the first annular groove 154 of the pump body assembly 1 is smaller than or equal to 0.5 mm.
(51) In the embodiment, the radial depth of the first annular groove 154 is limited to be not greater than 0.5 mm, such that the first annular groove 154 slightly affects the rigidity of the entire pump body assembly 1.
(52) In one embodiment of the present disclosure, as shown in
(53) In the embodiment, a second annular groove 162 is formed in the area wherein the main shaft part 102 is matched with the hub part 122, such that oil supply amount between the hub part 122 of the main bearing 12 and the main shaft part 102 of the crankshaft 10 may be further increased. In such a manner, a lubricating condition of the main shaft part 102 of the crankshaft 10 is improved. And meanwhile, contact area between the hub part 122 of the main bearing 12 and the main shaft part 102 of the crankshaft 10 is reduced through the second annular groove 162, so that viscous resistance and friction loss between the two are reduced, and the performance of the compressor is improved.
(54) In one embodiment of the present disclosure, a radial depth of the second annular groove 162 of the pump body assembly 1 is smaller than or equal to 0.5 mm.
(55) In the embodiment, the radial depth of the second annular groove 162 is limited to be not greater than 0.5 mm, such that the integral rigidity of the crankshaft is guaranteed. In such a manner, the second annular groove 162 slightly affects the rigidity of the entire pump body assembly 1.
(56) In one embodiment of the present disclosure, the crankshaft 10 of the pump body assembly 1 further includes an auxiliary shaft part 106, and the eccentric part 104 is located between the main shaft part 102 and the auxiliary shaft part 106; the pump body assembly 1 further includes an auxiliary bearing; the main bearing is sleeved on the main shaft part 102; the auxiliary bearing is sleeved on the auxiliary shaft part 106; and the pump body assembly 1 further comprises a second oil guide groove (not shown in the figure) which is formed in a through hole 130 of the auxiliary bearing.
(57) In the embodiment, as shown in
(58) In one embodiment of the present disclosure, the pump body assembly 1 further includes: the value range of the included angle formed of the first connection line 126 between the center of the center hole 146 in the same projection plane and the center of the sliding vane slot 144 and a fourth connection line between a termination point of the second oil guide groove at one end of the hub part 122 close to the eccentric part 104 and the center of the through hole 130 is smaller than or equal to 2π and greater than or equal to 3π/2.
(59) In the embodiment, in the same projection plane in the axial direction of the center hole 146, the termination point of the second oil guide groove at one end of the hub part 122 close to the eccentric part 104 and the center of the through hole 130 define the fourth connection line; when the value range of the included angle formed of the first connection line 126 and the fourth connection line is smaller than or equal to 2π and greater than or equal to 3π/2, oil supply of the oil groove is more sufficient and integral reliability of the crankshaft is better when the crankshaft 10 deforms under action of external load to be in contact with the auxiliary bearing.
(60) In one embodiment of the present disclosure, the first oil guide groove 120 and the second oil guide groove of the pump body assembly 1 are both spiral oil guide grooves.
(61) In the embodiment, the first oil guide groove 120 and the second oil guide groove are both spiral oil guide grooves; in a running process of the compressor, flowing of lubricating oil is facilitated, such that the inner wall surface of the main bearing 12 and the inner wall surface of the auxiliary bearing supply lubricating oil to the main shaft part 102 and the auxiliary shaft part 106 of the crankshaft 10 under action of the spiral oil guide grooves. In such a manner, the main shaft part 102 and the auxiliary shaft part 106 of the crankshaft 10 are both lubricated.
(62) In one embodiment of the present disclosure, spiral directions of the first oil guide groove 120 and the second oil guide groove of the pump body assembly 1 are the same with the rotation direction of the crankshaft 10.
(63) In the embodiment, the spiral direction of the first oil guide groove 120 and the spiral direction of the second oil guide groove are the same with the rotation direction of the crankshaft 10, such that lubricating oil may enter the first oil guide groove 120 and the second oil guide groove under action of centrifugal force, and oil supply amount between the hub of the main bearing 12 and the shaft part of the crankshaft 10 is increased; the spiral direction of the first oil guide groove 120 is the same with that of the second oil guide groove, such that the lubricating oil enters each position wherein the crankshaft 10 is in contact with the hub part 122.
(64) In one embodiment of the present disclosure, the value range of the width of the first oil guide groove 120 of the pump body assembly 1 is smaller than or equal to 5 mm and greater than or equal to 1.5 mm; and the value range of the depth of the first oil guide groove 120 is smaller than or equal to 3 mm and greater than or equal to 0.3 mm.
(65) In the embodiment, as shown in
(66) In an exemplary embodiment, a direction that a connection line of the center of the cylinder body 142 of the gas cylinder and the center of the sliding vane slot 144 points to the sliding vane slot 144 is defined as a 0-degree direction; as shown in
(67) As shown in
(68)
(69) By combining formulas (2), (4) and (5), get:
(70)
(71) According to related calculation for lubrication of the main bearing 12, an angle, in a practical direction of motion under action of gas force, of the crankshaft 10 may advance by about π/6 relative to the direction angle α of the gas force, and thus, the angle, in the practical direction of motion, of the crankshaft 10 is as follows:
(72)
(73) For existing compressor types including refrigerants such as R22, R410A, R32, R290, R134a and the like, a gas exhaust angle (a rotation angle of the crankshaft 10 when gas exhaust is just started after refrigerants are compressed) is generally about 7π/6, which is substituted into θ in the formula (7) to obtain an angle, in the direction of motion of the crankshaft, corresponding to the gas exhaust angle as follows:
(74)
(75) The gas force on the crankshaft 10 is the maximum value during gas exhaust, and radial motion of the crankshaft 10 is maximal, such that influences on lubrication of the main shaft part 102 are also maximal. According to a large number of experimental studies, there is a great relation specifically as shown in following
(76)
(77) Furthermore, for the single-cylinder pump body assembly and the single-cylinder compressor, the optimal range of the difference value of a-d is greater than −π/12 and smaller than 5π/36, and the range of the termination angle σ of the oil groove is as follows:
(78)
(79) Furthermore, for the multi-cylinder pump body assembly and the multi-cylinder compressor, as shown in
(80)
(81) In a process that the multi-cylinder compressor rotates around the crankshaft 10, gas force has a plurality of peak values, and there is greater difference between a direction (corresponding to a direction of centrifugal force) of a balance block and the single-cylinder compressor, so that the optimal range of the termination angle of the oil groove of the multi-cylinder compressor is not completely consistent with that of the single-cylinder compressor.
(82) In an exemplary embodiment, the first oil guide groove 120 of the main bearing 12 is a spiral oil guide groove, and the rotation direction of the spiral oil guide groove is consistent with the rotation direction of the crankshaft 10.
(83) In an exemplary embodiment, as shown in
(84) The width a and the depth b of the first oil guide groove 120 also greatly affect the lubricating reliability; and when the range of the width a of the first oil guide groove 120 is greater than or equal to 1.5 mm and smaller than or equal to 5 mm and the range of the depth b is greater than or equal to 0.3 mm and smaller than or equal to 3 mm, the integral reliability of the crankshaft 10 is better.
(85) It should be noted that the angles of the oil grooves mentioned in the embodiment are all an included angle between the connection line of the termination point of the first oil guide groove 120 and the center of the main bearing 12, and the 0-degree angle.
(86) In one embodiment of the present disclosure, as shown in
(87) In one embodiment of the present disclosure, as shown in
(88) In one embodiment of the present disclosure, as shown in
(89) In the above embodiments, application on a rolling piston type compressor of the present disclosure is described in detail, and the present disclosure is not limited to the rolling piston type compressor. For example, for a piston sliding vane integrated swing type structure (as shown in
(90)
(91) The specific implementation way in the solutions of the present disclosure is schematically illustrated, may be changed correspondingly based on this in specific implementation, and should not be taken as limiting the scope of the present disclosure. For example, the termination angle σ of the main bearing 12 at the hub away from the gas cylinder is limited as
(92)
but the number and shapes of the oil grooves are not limited, that is to say, the oil grooves with number and shapes meeting the angle requirements are deemed to be within the protective scope of the present disclosure.
(93) According to an embodiment of a second aspect of the present disclosure, a compressor is provided, including the pump body assembly 1 according to any of the embodiments. As a result, the compressor has all the beneficial effects of the pump body assembly 1, which will not be detailed here.
(94) According to an embodiment of a third aspect of the present disclosure, an air conditioner is provided, including the pump body assembly 1 or the compressor according to any of the embodiments. As a result, the air conditioner has all the beneficial effects of the pump body assembly 1 or the compressor, which will not be detailed here.
(95) In the present disclosure, the term “a plurality of” means two or more, unless otherwise specifically regulated. Terms such as “installation”, “connected”, “connecting”, “fixation” and the like shall be understood in broad sense, and for example, “connecting” may refer to fixed connection or detachable connection or integral connection, and “connected” may refer to direct connection or indirect connection through an intermediate medium. For those ordinary skilled in the art, the specific meanings of the above terms in the present disclosure may be understood according to concrete conditions.
(96) In the illustration of this description, the illustration of terms of “one embodiment”, “some embodiments”, “specific embodiments”, etc. means that specific features, structures, materials or characteristics illustrated in combination with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this description, exemplary statements for the above terms shall not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined appropriately in any one or more embodiments or examples.
(97) The above only describes preferred embodiments of the present disclosure and is not intended to limit the present disclosure. For those skilled in the art, various variations and changes can be made to the present disclosure. Any modification, equivalent replacement, improvement, etc. made within the spirit and the principle of the present disclosure shall be included within the protection scope of the present disclosure.