Electric Transmission for Two Electric Prime Movers
20220290742 · 2022-09-15
Inventors
Cpc classification
F16H3/727
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
B60Y2300/66
PERFORMING OPERATIONS; TRANSPORTING
B60K17/02
PERFORMING OPERATIONS; TRANSPORTING
F16H37/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2300/19
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An electric transmission (10) for a motor vehicle drive train (12) with a first electric prime mover (14) and a second electric prime mover (18), includes a first transmission input shaft (30) having a first transmission connection for drivingly connecting the electric transmission to the first electric prime mover, a second transmission input shaft (32) having a second transmission connection for drivingly connecting the electric transmission to the second electric prime mover, a countershaft (36), gearwheel pairs of idler gears (42, 44, 50, 52, 62) and fixed gears (46, 48, 54, 65, 64) for forming gear steps and arranged in multiple gear set planes, a plurality of shift elements (38, 40) for engaging the gear steps, a planetary gear set (22) with a sun gear (24), a planet gear carrier, and a ring gear (28), and a third transmission input shaft (34) drivingly connected to the planet gear carrier of the planetary gear set. The first electric prime mover is drivingly connected to the ring gear of the planetary gear set, and the second electric prime mover is drivingly connected to the sun gear of the planetary gear set.
Claims
1-15. (canceled)
16. An electric transmission (10) for a motor vehicle drive train (12) with a first electric prime mover (14) and a second electric prime mover (18), comprising: a first transmission input shaft (30) having a first transmission connection configured for drivingly connecting the electric transmission to the first electric prime mover; a second transmission input shaft (32) having a second transmission connection configured for drivingly connecting the electric transmission to the second electric prime mover; a countershaft (36); gearwheel pairs of idler gears (42, 44, 50, 52, 62) and fixed gears (46, 48, 54, 65, 64) for forming gear steps, the gearwheel pairs arranged in multiple gear set planes; a plurality of shift elements (38, 40) for engaging the gear steps; a planetary gear set (22) comprising a sun gear (24), a planet gear carrier, and a ring gear (28); and a third transmission input shaft (34) drivingly connected to the planet gear carrier of the planetary gear set, wherein the first transmission input shaft (30) is drivingly connected to the ring gear of the planetary gear set, and the second transmission input shaft (32) is drivingly connected to the sun gear of the planetary gear set.
17. The electric transmission (18) of claim 16, wherein all of the gear steps are shiftable without an interruption of tractive force.
18. The electric transmission (18) of claim 16, wherein the third transmission input shaft (34) is a hollow shaft and at least partially encompasses the first transmission input shaft (30).
19. The electric transmission (18) of claim 16, wherein: at least one gear-forming gearwheel of a first one of the gearwheel pairs is arranged at the first transmission input shaft (30); and at least one gear-forming gearwheel of a second one of the gearwheel pairs is arranged at the third transmission input shaft (34).
20. The electric transmission (18) of claim 16, wherein all gear-forming gearwheels of the gearwheel pairs are arranged at the first transmission input shaft (30) or the third transmission input shaft (34).
21. The electric transmission (18) of claim 16, wherein one or both of: the shift elements (38, 40, 60) of the plurality of shift elements are configured as form-locking shift elements; and at least two of the plurality of shift elements (38, 40) are configured as double shift elements and are actuatable by a double-acting actuator.
22. The electric transmission (18) of claim 16, wherein: the first transmission connection is arranged at a first axial end of the electric transmission; and the second transmission connection is arranged at a second axial end of the electric transmission, which is opposite the first axial end.
23. The electric transmission (18) of claim 16, wherein: the first transmission connection and the second transmission connection are arranged at a first axial end of the electric transmission; and the second transmission input shaft (32) is a hollow shaft and at least partially encompasses the first transmission input shaft (30).
24. The electric transmission (18) of claim 16, wherein: the plurality of shift elements consists of three shift elements (38, 40); the gearwheel pairs consists of two gearwheel pairs; a first gearwheel pair (42, 48) of the two gearwheel pairs is drivingly connectable to the first transmission input shaft (30) by a first shift element and drivingly connectable to the third transmission input shaft (34) by a second shift element; and a second gearwheel pair (44, 46) is drivingly connectable to the third transmission input shaft (34) by a third shift element.
25. The electric transmission (18) of claim 16, wherein: the plurality of shift elements consists of five shift elements (38, 40, 60); the gearwheel pairs consists of four gearwheel pairs; a first gearwheel pair (50, 54) of the four gearwheel pairs is drivingly connectable to the first transmission input shaft (30) by a first shift element; a second gearwheel pair (42, 48) of the four gearwheel pairs is drivingly connectable to the first transmission input shaft by a second shift element and drivingly connectable to the third transmission input shaft (34) by a third shift element; a third gearwheel pair (44, 46) of the four gearwheel pairs is drivingly connectable to the third transmission input shaft by a fourth shift element; and a fourth gearwheel pair (62, 64) of the four gearwheel pairs is drivingly connectable to the third transmission input shaft by a fifth shift element.
26. A motor vehicle drive train (12) for a motor vehicle, comprising: the electric transmission (18) of claim 16; a first electric prime mover (14) drivingly connected to the first transmission input shaft (30); and a second electric prime mover (16) drivingly connected to the second transmission input shaft (32).
27. The motor vehicle drive train (12) of claim 26, wherein the first electric prime mover (14) is at least partially actuatable as a supporting force means during gear changes of the second electric prime mover (16).
28. The motor vehicle drive train (12) of claim 26, wherein one or both of the first electric prime mover (14) and the second electric prime mover (16) is configured as a coaxial electric machine.
29. A motor vehicle (10), comprising: the motor vehicle drive train (12) of claim 26; and an energy accumulator (20) for storing energy for supplying one or both of the first electric prime mover (14) and the second electric prime mover (16).
30. A method for operating the motor vehicle drive train (12) of claim 26, comprising: setting the first electric prime mover (14) into rotation (S10) in a first direction of rotation; setting the second electric prime mover (16) into rotation (S12) in a second direction of rotation opposite the first direction of rotation, rotational speeds of the first and second electric prime movers corresponding to a transmission ratio of the planetary gear set (22) such that the planet gear carrier is at rest; and changing the rotational speed (S14) of one of the first and second electric prime movers (14, 16) such that a start from standstill is implementable by the first and second electric prime movers (14, 16).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Example aspects of the invention are described and explained in greater detail in the following with reference to a few selected exemplary embodiments in conjunction with the attached drawings, in which:
[0047]
[0048]
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[0050]
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DETAILED DESCRIPTION
[0055] Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
[0056]
[0057] A first example variant of an electric transmission 18 is shown in
[0058] The idler gear 44 is in engagement with a fixed gear 46, which is arranged at the third transmission input shaft 34. The idler gear 42 is in engagement with a fixed gear 48, which is also arranged at the third transmission input shaft 34. In addition, a second shift element 40, which is also designed as a double shift element, is arranged at the countershaft 36. In a first shift position, the shift element 40 drivingly connects an idler gear 50 to the countershaft 36. In a second shift position, the shift element 40 drivingly connects an idler gear 52 to the countershaft 36. The idler gear 50 is in engagement with a fixed gear 54, which is arranged at the first transmission input shaft 30. Axially adjacent thereto, a fixed gear 56 is arranged at the first transmission input shaft 30, which is in engagement with the idler gear 52.
[0059] Due to the planetary gear set 22, the first electric prime mover 14 may rotate in a direction of rotation opposite that of the second electric prime mover 16, wherein the third transmission input shaft 34 is at rest. As a result, startup is possible, in particular, at comparatively high rotational speeds of the electric prime movers 14, 16 and, in fact, by establishing a speed differential starting from the above-described condition. An open-loop control of the electric prime movers 14, 16 is simplified at higher rotational speeds. In addition, an unfavorable operating range, which has low rotational speeds and a high torque to be applied, can be avoided.
[0060] A second example variant of an electric transmission 18 is shown in
[0061] A third example variant of an electric transmission 18 is shown in
[0062] In contrast to the example variant shown in
[0063] With the example embodiment according to
[0064] In a first operating range, it is possible to start by the gearwheel pair that includes the idler gear 44 and the fixed gear 46. For this purpose, the shift element 38 is therefore to be engaged in a first shift position. Thereupon, the two electric prime movers 14, 16 are to be set into rotation in such a way that the third transmission input shaft 34 is initially at rest.
[0065] Starting from this condition, a speed differential can then be established between the rotational speeds of the first electric prime mover 14 and the second electric prime mover 16, preferably until the maximum rotational speed of the second electric prime mover 16 has been reached. As a result, a start or acceleration from a standstill into a second operating range can take place with the electric transmission 18.
[0066] The shift element 40 can then be engaged in order to transition into a third operating range. As a result, by the first electric prime mover 14, the tractive force can be supported via the gearwheel pair that includes the idler gear 42 and the fixed gear 48. In particular, as a result, the shift element 38 can become free of torque, and so the shift element 38 can be disengaged. Thereafter, the second electric prime mover 16 can adapt rotational speed to a direct drive of the planetary gear set 22, and so the shift element 38, in a second shift position, can drivingly connect the idler gear 42 to the third transmission input shaft 34. In this shift position, the first electric prime mover 14 and the second electric prime mover 16 can accelerate in direct drive, and so the shift element 40 can be disengaged in a torque-free manner.
[0067] In a fifth operating range, the first electric prime mover and the second electric prime mover can accelerate differentially via the planetary gear set 22 up to a maximum rotational speed of the second electric prime mover 16.
[0068] Exemplary rotational speeds at the differential for the individual operating ranges are as follows.
[0069] In the first operating range, for example, the ring gear 28 of the planetary gear set 22 can rotate at five hundred (500) revolutions per minute, wherein the sun gear 24 of the planetary gear set 22 rotates at negative one thousand, five hundred (−1,500) revolutions per minute. As a result, the planet gear carrier does not rotate. Negative rotational speeds mean, in this case, that rotation takes place in an opposite direction.
[0070] In the second operating range, the ring gear 28 can rotate, for example, at two thousand (2,000) revolutions per minute, wherein the sun gear 24 rotates at ten thousand (10,000) revolutions per minute. This results in a rotational speed of the planet gear carrier of four thousand (4,000) revolutions per minute (rotational speed of the planet gear carrier) and a rotational speed at the drive output, i.e., at the output gearwheel 58, of two thousand (2,000) revolutions per minute.
[0071] In the third operating range, the ring gear 28 and the sun gear 24 can each rotate at two thousand (2,000) revolutions per minute, which results in a rotational speed of the planet gear carrier of two thousand (2,000) revolutions per minute. In this case as well, the output gearwheel 58 rotates at two thousand (2,000) revolutions per minute.
[0072] In the fourth operating range, the ring gear 28 as well as the sun gear 24 can rotate at four thousand (4,000) revolutions per minute, which corresponds to a rotational speed of the planet gear carrier of four thousand (4,000) revolutions per minute. In this case, the output gearwheel 58 also rotates at four thousand (4,000) revolutions per minute.
[0073] In the fifth operating range, the ring gear 28 can rotate at four thousand (4,000) revolutions per minute and the sun gear 24 can rotate at ten thousand (10,000) revolutions per minute, which corresponds to a rotational speed of the planet gear carrier of five thousand, five hundred (5,500) revolutions per minute. Therefore, the output gearwheel 58 also rotates at a rotational speed of five thousand, five hundred (5,500) revolutions per minute.
[0074] In a first operating range and a second operating range, the shift element 38 is therefore in a first shift position. Upon transition into the third operating range, the shift element 40 is additionally engaged. In the third operating range, only the shift element 40 is engaged. Upon transition from the third operating range into the fourth operating range, the shift element 38 is additionally engaged in a second shift position. This shift position is also maintained in the fourth operating range. In the fifth operating range, the shift element 40 is disengaged.
[0075] Due to this advantageous open-loop control, in particular, a sensorless commutation of the electric prime movers 14, 16 is possible, because the rotational speeds of the first electric prime mover 14 and of the second prime mover 16 can be compensated upon startup and, thereby, are freely selectable and, in particular, not equal to zero.
[0076] A fourth example variant of an electric transmission 18 is shown in
[0077] Moreover, the drive output is formed by a gearwheel pair, wherein one gearwheel of the gearwheel pair is arranged at the countershaft 36 and one gearwheel of the gearwheel pair is mounted at the first transmission input shaft 30. As a result, in particular, a post-ratio toward the drive output can take place, wherein an axial installation length of the electric transmission 18 is minimally increased.
[0078] A fifth example variant of an electric transmission 18 is shown in
[0079] A sixth example variant of an electric transmission 18 is shown in
[0080] Due to the additional gearwheel pairs and shift elements, six operating ranges can be passed through with the example embodiment of an electric transmission 18 shown in
[0081] In a first operating range, the shift element 38 is moved into a first shift position and drivingly connects the idler gear 44 to the third transmission input shaft 34. In this condition, the two electric prime movers 14, 16 can differentially compensate their rotational speeds by the planetary gear set 22, and so the planet gear carrier of the planetary gear set 22 is at rest.
[0082] Starting from this first operating range, a speed differential can then be established in the second operating range, wherein a startup takes place from a standstill, i.e., the planet gear carrier of the planetary gear set 22 is set into rotation.
[0083] By engaging the shift element 40 in a first shift position, the first electric prime mover 14 can then maintain the tractive force, and so the shift element 38 becomes load-free and can be disengaged. This takes place in the third operating range, wherein, with the shift element 38 disengaged, the second electric prime mover 16 can adapt rotational speed to a direct drive of the planetary gear set 22, and so the shift element 38 can be engaged in a second shift position and drivingly connect the idler gear 42 to the third transmission input shaft 34. In this shift position, it is possible to drive in the mixed operation with both electric prime movers 14 and 16 by the planetary gear set 22, and so the shift element 40 becomes load-free and can be disengaged.
[0084] In the fourth operating range, it is possible to drive differentially with both electric prime movers 14, 16 until a maximum rotational speed of the second electric prime mover 16 is reached.
[0085] The load-free shift element 40 can then be engaged in a second shift position and drivingly connect the idler gear 50 to the first transmission input shaft 30. This takes place in the fifth driving range. As a result, the shift element 38 becomes load-free and can be disengaged. As described above, the second electric prime mover 16 can adapt rotational speed to a direct drive of the planetary gear set 22. Additionally, the shift element 60 can be engaged. Here, the second electric prime mover 16 is engaged via the gearwheel pair that includes the idler gear 62 and the fixed gear 64, wherein the first electric prime mover 14 and the second electric prime mover 16 support the gear shift in the direct drive of the planetary gear set 22.
[0086] The shift element 40, which is then load-free, can be disengaged and, in a sixth operating range, the two electric prime movers 14, 16 can be differentially operated up to a maximum rotational speed of the second electric prime mover 16.
[0087] Exemplary rotational speeds, ratios, and parameters for the individual operating ranges are described in the following.
[0088] The first operating range can be driven in a first gear of the electric transmission 18, which has a ratio of, for example, 2.25. Here, the ring gear 28 can be operated at a rotational speed of five hundred (500) revolutions per minute, wherein the sun gear 24 rotates at negative one thousand, five hundred (−1,500) revolutions per minute. The operating range takes place in a first shift position when a shift element 38 is engaged. The described rotational speeds result in a rotational speed of the planet gear carrier of zero.
[0089] In a second operating range, driving can also take place with a ratio of 2.25 in the first gear, wherein the ring gear 28 of the planetary gear set 22 rotates at four thousand (4,000) revolutions per minute and the sun gear 24 rotates at a rotational speed of twelve thousand (12,000) revolutions per minute. This operating range also takes place in a first shift position when the shift element 38 is engaged. The above-described rotational speeds result in a rotational speed of the planet gear carrier of six thousand (6,000) revolutions per minute. A drive output can rotate, for example, at two thousand, six hundred, and sixty-six (2,666) revolutions per minute in this operating range.
[0090] In order to transition into the third operating range, the shift element 40 is to be engaged in a first shift position and the shift element 38, which is then load-free, is to be disengaged. The third operating range therefore takes place, with the shift element 40 engaged, in a first shift position and can be passed through, for example, in the second gear with a ratio of 1.5. The ring gear 28 and the sun gear 24 can be operated at a rotational speed of four thousand (4,000) revolutions per minute, which results in a rotational speed of the planet gear carrier of four thousand (4,000) revolutions per minute and an output speed of two thousand, six hundred, and sixty-six (2,666) revolutions per minute.
[0091] In order to transition into the fourth operating range, the load-free shift element 38 is to be engaged in a second shift position and the shift element 40, which is subsequently load-free, is to be disengaged. The fourth operating range can also be driven with a ratio of 1.5 in the second gear, wherein the ring gear of the planetary gear set 22 can rotate at four thousand (4,000) revolutions per minute and the sun gear 24 of the planetary gear set 22 can be operated at a rotational speed of twelve thousand (12,000) revolutions per minute. The aforementioned rotational speeds then result in a rotational speed of the planet gear carrier of six thousand (6,000) revolutions per minute, which corresponds to an output speed of four thousand (4,000) revolutions per minute.
[0092] In a fifth operating range, the shift element 40 can then be engaged in a second shift position. Consequently, driving takes place in the third gear with a ratio of 1.0, wherein the ring gear 28 and the sun gear 24 of the planetary gear set 22 are both operated at four thousand (4,000) revolutions per minute. These rotational speeds correspond to a rotational speed of the planet gear carrier of four thousand (4,000) revolutions per minute, which, at a ratio of 1.0, corresponds to an output speed of four thousand (4,000) revolutions per minute.
[0093] In order to transition into the sixth operating range, the shift element 60 is then to be engaged and, thereafter, the load-free shift element 40 is to be disengaged. In the sixth operating range, it is also possible to drive in the third gear with a ratio of 1.0, wherein the ring gear 28 of the planetary gear set 22 is operated at a rotational speed of four thousand (4,000) revolutions per minute and the sun gear 24 is operated at a rotational speed of twelve thousand (12,000) revolutions per minute. The aforementioned rotational speeds then correspond to a rotational speed of the planet gear carrier of six thousand (6,000) revolutions per minute, which, at a ratio of 1.0, corresponds to an output speed of six thousand (6,000) revolutions per minute.
[0094]
[0095] The invention was comprehensively described and explained with reference to the drawings and the description. The description and the explanation are to be understood as an example and are not to be understood as limiting. The invention is not limited to the disclosed embodiments. Other embodiments or variations result for a person skilled in the art within the scope of the utilization of the present invention and within the scope of a precise analysis of the drawings, the disclosure, and the following claims.
[0096] In the claims, the words “comprise” and “comprising” do not rule out the presence of further elements or steps. The indefinite article “a” does not rule out the presence of a plurality. A single element or a single unit can carry out the functions of several of the units mentioned in the claims. The mere mention of a few measures in multiple various dependent claims is not to be understood to mean that a combination of these measures cannot also be advantageously utilized. Reference numbers in the claims are not to be understood as limiting.
[0097] Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims. In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.
REFERENCE CHARACTERS
[0098] 10 motor vehicle [0099] 12 motor vehicle drive train [0100] 14 first electric prime mover [0101] 16 second electric prime mover [0102] 18 electric transmission [0103] 20 energy accumulator [0104] 22 planetary gear set [0105] 24 sun gear [0106] 26 planet gear [0107] 28 ring gear [0108] 30 first transmission input shaft [0109] 32 second transmission input shaft [0110] 34 third transmission input shaft [0111] 36 countershaft [0112] 38 shift element [0113] 40 shift element [0114] 42 idler gear [0115] 44 idler gear [0116] 46 fixed gear [0117] 48 fixed gear [0118] 50 idler gear [0119] 52 idler gear [0120] 54 fixed gear [0121] 56 fixed gear [0122] 58 output gearwheel [0123] 60 shift element [0124] 62 idler gear [0125] 64 fixed gear [0126] S10 to S14 method steps