NEEDLE WITH CLOSURE AND METHOD
20220219843 · 2022-07-14
Assignee
Inventors
Cpc classification
B65B39/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B3/00
PERFORMING OPERATIONS; TRANSPORTING
B65B39/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A needle has a hollow shaft, a tip formed at one end of the shaft, one or more ports in fluid communication with the interior of the hollow shaft, and a closure. The closure and/or the shaft is movable between (i) a first position wherein the closure closes the port(s), and (ii) a second position opening the port(s).
Claims
1. A transfer system comprising: a device defining a chamber therein adapted to receive fluid therein and having an opening, and a pierceable septum in fluid communication with the chamber and sealing said opening; and a needle comprising a hollow shaft; a septum-piercing tip formed at a distal end of the shaft; at least one port in fluid communication with the interior of the hollow shaft; and a closure; wherein the needle is adapted to pierce the septum; wherein one or more of the closure or the shaft is movable between (i) a first position wherein the closure closes the at least one port to prevent passage of fluid through the at least one port and hermetically seal the at least one port with respect to ambient atmosphere, and (ii) a second position opening the at least one port to permit passage of fluid through the at least one port; wherein, along an entire length of the at least one port and in the first position, the needle defines a straight outermost surface thereof; and wherein (a) the closure is biased in a direction from the second position toward the first position to normally close the at least one port, and (b) when the closure is located in its most distal position relative to the shaft, one or more of (i) at least a portion of the tip is exposed to ambient atmosphere or (ii) the closure does not enclose at least a portion of the tip.
2. A system as defined in claim 1, further including a biasing member biasing the closure in the direction from the second position toward the first position.
3. A system as defined in claim 1, wherein the closure is engageable with the penetrable septum to move one or more of the closure or the shaft from the first position wherein the closure closes the at least one port to prevent passage of fluid through the at least one port, to the second position opening the at least one port to permit passage of fluid through the at least one port, upon penetrating the septum with the needle.
4. A system as defined in claim 3, wherein one or more of the closure or the shaft is movable from the second position wherein the at least one port is opened to permit passage of fluid through the at least one port, to the first position wherein the at least one port is closed to prevent passage of fluid through the at least one port, during or upon withdrawing the needle from the septum.
5. A system as defined in claim 1, wherein the closure extends annularly about the shaft.
6. A system as defined in claim 1, wherein the closure includes a flange or projection engageable with a biasing member for biasing the closure in a direction from the second position toward the first position.
7. A system as defined in claim 6, wherein an end of the closure is engageable with a stop surface of the to stop the closure in the first position.
8. A system as defined in claim 7, wherein said exposed outer surface of the closure extends from the stop surface to the flange or projection.
9. A system as defined in claim 1, wherein a distal end of the closure is flush with an adjacent portion of the needle tip.
10. A system as defined in claim 1, wherein the tip is defined by a non-coring, conically-pointed tip.
11. A system as defined in claim 1, further comprising a holder connected to an end of the shaft opposite the tip and engageable in fluid communication with a filling line for introducing fluid from the filling line through the needle.
12. A system as defined in claim 11, wherein the holder is over-molded to the shaft.
13. A system as defined in claim 1 adapted so that a portion of the closure extending along the at least one port in the first position is adapted to at least partially penetrate into or through the septum in the first position.
14. A system as defined in claim 1, wherein a portion of the closure radially adjacent to the port is adapted to at least partially penetrate into or through the septum in the first position.
15. A system as defined in claim 14, wherein a diameter of the closure at a distal end thereof is no greater than a maximum diameter of the tip.
16. A system as defined in claim 1, wherein the shaft defines a proximal end and a distal end, and the closure defines a surface located, in the first position, closer to the proximal end of the shaft than the portion of the port closest to the distal end of the shaft and adapted to engage the septum and thereby one or more of (a) cause relative movement of the closure and the shaft, or (b) prevent further movement of the closure relative to the septum.
17. A system as defined claim 14, wherein the surface is defined by a projection or flange of the closure.
18. A system as defined in claim 14, wherein the surface is axially spaced from a distal end of the at least one port a distance at least equal to a thickness of the septum to be pierced by the needle.
19. A transfer system comprising: a device defining a chamber therein adapted to receive fluid therein and having an opening, and a pierceable septum in fluid communication with the chamber and sealing said opening; and a needle comprising first means for providing a conduit for the passage of fluid therethrough; second means formed at one end of the first means for piercing the septum; third means in fluid communication with the conduit for passage of fluid therethrough; fourth means for closing the third means, wherein one or more of the fourth means or the first means is movable between (i) a first position wherein the fourth means closes and hermetically seals the third means with respect to ambient atmosphere and prevents passage of fluid through the third means and (ii) a second position opening the third means to permit passage of fluid through the third means; and fifth means for biasing the fourth means in a direction from the second position toward the first position to normally close the third means; wherein the needle is adapted to pierce the septum; wherein, along an entire length of the third means and in the first position, the needle defines a straight outermost surface thereof; and wherein, when the fourth means is located in its most distal position relative to the first means, one or more of (i) at least a portion of the second means is exposed to ambient atmosphere or (ii) the fourth means does not enclose at least a portion of the second means.
20. A system as defined in claim 20, wherein the first means comprises a needle shaft, the second means comprises a needle tip, the third means comprises at least one port, the fourth means comprises a closure, and the fifth means comprises a biasing member.
21. A method comprising the following steps: transferring fluid between a device and a needle of a transfer system, wherein the device defines a chamber therein adapted to receive fluid therein and having an opening, and a pierceable septum in fluid communication with the chamber and sealing said opening, the transferring step including: piercing the septum with a needle adapted to pierce the septum and placing the needle in fluid communication with the chamber, the needle comprising a hollow shaft; a septum-piercing tip formed at a distal end of the shaft; at least one port in fluid communication with the interior of the hollow shaft; and a closure; wherein one or more of the closure or the shaft is movable between (i) a first position wherein, along an entire length of the at least one port, the needle defines a straight outermost surface thereof, and the closure closes the at least one port to prevent passage of fluid through the at least one port and hermetically seal the at least one port with respect to ambient atmosphere, and (ii) a second position opening the at least one port to permit passage of fluid through the at least one port; and wherein (a) the closure is biased in a direction from the second position toward the first position to normally close the at least one port, and (b) when the closure is located in its most distal position relative to the shaft, one or more of (i) at least a portion of the tip is exposed to ambient atmosphere or (ii) the closure does not enclose at least a portion of the tip; after or during the piercing step, moving one or more of the closure or the shaft of the needle from the first position to the second position; and flowing fluid between the needle and the chamber.
22. A method as defined in claim 21, further comprising the following steps: withdrawing the needle from the septum; and before or during the withdrawing step, moving one or more of the closure or the shaft of the needle from the second position to the first position.
23. A method as defined in claim 22, wherein the fluid is flowed between the needle and the chamber after full perforation of the septum or after part of the at least one port has passed through an interior surface of the septum and is located in fluid communication with the chamber.
24. A method as defined as defined in claim 23, wherein the fluid is flowed between the needle and the chamber after the at least one port is substantially completely located within the chamber.
25. A method as defined in claim 22, further comprising substantially sealing the at least one port from ambient atmosphere in the first position.
26. A method as defined in claim 22, wherein during the piercing and withdrawing steps, substantially preventing any contact between the at least one port and the septum.
27. A method as defined in claim 26, further comprising interposing the closure between the at least one port and septum to substantially prevent any contact between the at least one port and septum.
28. A method as defined in claim 22, further comprising the step of sealing a resulting penetration aperture in the septum.
29. A method as defined in claim 28, wherein the sealing step includes applying radiation or energy to the septum, thereby sealing the penetration aperture.
30. A method as defined in claim 28, wherein the sealing step includes one or more of thermal sealing, laser sealing or liquid sealant sealing.
31. A method as defined in claim 30, wherein the liquid sealant is silicone.
32. A method as defined in claim 22, wherein the fluid is sterile, the piercing, flowing and withdrawing steps are performed in a non-sterile environment or an environment defining a SAL of about log 3 or less and further comprising maintaining the sterility of the fluid throughout the piercing, flowing and withdrawing steps.
33. A method as defined in claim 32, further comprising sealing a resulting penetration aperture in the septum and maintaining the sterility of the fluid during the sealing step.
34. A method as defined in claim 22, further comprising piercing the septum with a first needle and withdrawing the first needle to create a resulting penetration aperture within the septum, and then performing said piercing step with said needle including the closure through the penetration aperture formed by the first needle.
35. A method as defined in claim 34, wherein the septum is self closing and substantially prevents the ingress of fluid through the resulting penetration aperture.
36. A method as defined in claim 21, further comprising, while the closure is in the first position, penetrating a portion of the closure extending along the at least one port in the first position at least partially into or through the septum.
37. A method as defined in claim 21, further comprising penetrating at least partially into or through the septum with a portion of the closure radially adjacent to the port in the first position.
38. A method as defined in claim 21, wherein the shaft defines a proximal end and a distal end, and the closure defines a surface located, in the first position, closer to the proximal end of the shaft than the portion of the port closest to the distal end of the shaft and adapted to engage the septum and thereby one or more of (a) cause relative movement of the closure and the shaft, or (b) prevent further movement of the closure relative to the septum, and the method further includes engaging the septum with the surface and subsequently performing the moving step.
39. A method as defined in claim 38, including performing the engaging step after at least a portion of the at least one port has entered the chamber.
40. A transfer system comprising: a device defining a chamber therein adapted to receive fluid therein and having an opening, and a pierceable septum in fluid communication with the chamber and sealing said opening; and a needle comprising a hollow shaft; a septum-piercing tip formed at one end of the shaft; at least one port in fluid communication with the interior of the hollow shaft; and a closure; wherein the needle is adapted to pierce the septum; wherein one or more of the closure or the shaft is movable between (i) a first position wherein the closure closes the at least one port to prevent passage of fluid through the at least one port and hermetically seal the at least one port with respect to ambient atmosphere, and (ii) a second position opening the at least one port to permit passage of fluid through the at least one port; and wherein a portion of the closure radially adjacent to the port is adapted to at least partially penetrate into or through the septum in the first position.
41. A system as defined in claim 40, wherein, when the closure is located in its most distal position relative to the shaft, one or more of (i) at least a portion of the tip is exposed to ambient atmosphere or (ii) the closure does not enclose at least a portion of the tip.
42. A system as defined in claim 40, wherein a diameter of the closure at a distal end thereof is no greater than a maximum diameter of the tip.
43. A system as defined in claim 40, further comprising a biasing member adapted to bias the closure in a direction from the second position toward the first position during penetration of the closure into or through the septum.
44. A system as defined in claim 40 adapted so that a portion of the closure extending along the at least one port in the first position is adapted to at least partially penetrate into or through the septum in the first position.
45. A transfer system comprising: a device defining a chamber therein adapted to receive fluid therein and having an opening, and a pierceable septum in fluid communication with the chamber and sealing said opening; and a needle comprising a hollow shaft defining a proximal end and a distal end; a septum-piercing tip formed at the distal end of the shaft; at least one port in fluid communication with the interior of the hollow shaft; and a closure; wherein the needle is adapted to pierce the septum; wherein one or more of the closure or the shaft is movable between (i) a first position wherein the closure closes the at least one port to prevent passage of fluid through the at least one port and hermetically seal the at least one port with respect to ambient atmosphere, and (ii) a second position opening the at least one port to permit passage of fluid through the at least one port; and wherein the closure defines a surface located, in the first position, closer to the proximal end of the shaft than the portion of the port closest to the distal end of the shaft and adapted to engage the septum and thereby one or more of (a) cause relative movement of the closure and the shaft, or (b) prevent further movement of the closure relative to the septum.
46. A system as defined in claim 45 wherein the surface is spaced from a distal end of the at least one port a distance at least equal to a thickness of the septum to be pierced by the needle.
47. An apparatus comprising: a first device comprising a hollow shaft; at least one port in fluid communication with an interior of the hollow shaft; and a closure; wherein one or more of the closure or the shaft is movable between (i) a first position wherein the closure closes the at least one port to prevent passage of fluid through the at least one port and hermetically seal the at least one port with respect to ambient atmosphere, and (ii) a second position opening the at least one port to permit passage of fluid through the at least one port; and a second device adapted to engage with the first device for fluid flow therebetween, and including a septum having an aperture therethrough configured to receive at least a portion of the shaft and the closure during engagement of the first device and the second device; wherein the closure is adapted to at least partially penetrate into or through the aperture in the first position.
48. An apparatus as defined in claim 47, wherein the septum is self-closing and defines a closed position substantially preventing one or more of fluid or contamination from passing or penetrating through the aperture.
49. An apparatus as defined in claim 47 adapted so that one or more of (i) a portion of the closure extending along the at least one port in the first position is adapted to at least partially penetrate into or through the aperture in the first position; (ii) during at least a portion of said at least partial penetration of the closure into or through the aperture, the at least one port is prevented from contacting the septum; or (iii) during at least a portion of said at least partial penetration of the closure into or through the aperture, the closure is interposed between the at least one port and the septum.
50. A method comprising: engaging a first device and a second device, the first device comprising a hollow shaft; at least one port in fluid communication with an interior of the hollow shaft; and a closure; wherein one or more of the closure or the shaft is movable between (i) a first position wherein the closure closes the at least one port to prevent passage of fluid through the at least one port and hermetically seal the at least one port with respect to ambient atmosphere, and (ii) a second position opening the at least one port to permit passage of fluid through the at least one port; and the second device comprising a septum having an aperture therethrough configured to receive at least a portion of the shaft and the closure during said engaging of the first device and the second device; wherein the closure is adapted to at least partially penetrate into or through the aperture in the first position; penetrating the shaft and closure at least partially into or through the aperture; during or after the penetrating step, moving one or more of the closure or the shaft from the first position to the second position; and flowing fluid between the first device and the second device; wherein the penetrating step includes at least partially penetrating the closure into or through the aperture with the closure in the first position.
51. A method as defined in claim 50, wherein the septum is self-closing and the method further comprises, when the first and second devices are not engaged, substantially preventing one or more of fluid or contamination from passing or penetrating through the aperture.
52. A method as defined in claim 50, wherein the penetrating step includes one or more of (i) while the closure is in the first position, at least partially penetrating a portion of the closure extending along the at least one port in the first position into or through the aperture; (ii) substantially preventing any contact between the at least one port and the septum; or (iii) interposing the closure between the at least one port and septum.
53. A method as defined in claim 50, wherein the second device defines an interior sealed with respect to ambient atmosphere, the penetrating step includes placing the first device in fluid communication with the interior, and the flowing step includes flowing fluid between the first device and the interior.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
[0023]
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0024] In
[0025] The closure 18 extends both annularly and axially about the shaft 12 and is slidably mounted on the shaft. The closure 18 includes an annular flange 22 on one end thereof that is engageable with the spring 20 for biasing the closure in the direction from the second or open position to the first or closed position. An opposite end 24 of the closure 18 is engageable with an annular stop surface 26 of the needle tip to stop the closure in the first or closed position. The distal end 24 and substantially cylindrical body of the closure 18 are substantially flush with the perimeter of the stop surface 26 and adjacent portion of the needle tip 14. The annular flange 22, on the other hand, projects radially outwardly to provide a surface for seating and engaging the distal end of the spring 20. In the illustrated embodiment, the needle tip 14 is defined by a non-coring, conically-pointed tip; however, as may be recognized by those of ordinary skill in the pertinent art based on the teachings herein, the needle tip may define any of numerous other needle tip configurations that are currently known, or that later become known, such as a trocar tip. In one configuration, the spring force of the spring 20 is sufficient to allow the needle to penetrate the septum while maintaining the closure 18 in the closed position during penetration of the closure through the septum and until the annular flange 22 of the closure engages an exterior surface of the septum (or other exterior or stop surface of the device) to cause relative movement of the closure and shaft against the bias of the spring from the normally closed position to the open position and, in turn, expose the sterile needle ports to the sterile device chamber.
[0026] An axially-elongated flange 28 includes bosses 30 that are received within corresponding apertures 32 formed in the needle shaft 12 to fixedly secure the flange to the shaft. A needle holder 34 is secured to the flange 28 and includes a barbed fitting 36 for attachment to a filling line (not shown). In the illustrated embodiment, the flange 28 is over-molded to the end of the shaft 12, and the needle holder 34 is over-molded to the flange 28. The coil spring 20 is mounted between the distal end of the axially-elongated flange 28 and the closure annular flange 22. As may be recognized by those of ordinary skill in the pertinent art based on the teachings herein, any of numerous different types of fittings or connections that are currently known, or that later become known, equally may be employed for connecting the needle to a filling or other type of line or conduit.
[0027] As shown typically in
[0028] As shown typically in
[0029] When filling a sterile product, the self-closing septum 38 prevents the filled product from being contaminated by the device environment. In other applications, the self-closing septum prevents the product itself from contaminating its environment. For example, some products, such as cytotoxic products for treating cancer, or radioactive products, are hazardous and/or can be dangerous to operators, treatment professionals or other persons that might need to handle the filling machine or filled devices. Prior art equipment for handling such dangerous substances can be complex and costly. One advantage of the self-closing needle technology of the present invention is that it allows such dangerous or hazardous products to be filled and handled in a relatively safe and less costly manner than encountered in the prior art.
[0030] In another embodiment, the filling machine includes a first needle for piercing the septum (not shown), and a second self-closing needle for piercing the septum through the resulting penetration aperture formed by the first needle. In this embodiment, the first needle may be a solid needle without any lumen or closure, and may define a different diameter than the second needle, such as a smaller diameter. The first needle may be located in a first station and the second needle may be located in a second station, wherein the devices with septums are transported from the first station to the second station on a motorized conveyor. Each station may include an over pressure of sterile air or other gas. Alternatively, the first and second needles may be located in the same station on a common manifold or fixture to reduce the system footprint and/or to facilitate alignment of the second needle with the penetration aperture of the first needle. As described above, the septum is formed of a visco-elastic material that self-closes after withdrawal of each needle therefrom, and therefore prevents any contamination of the interior of the device between the first and second needle penetrations, and between the second needle penetration and resealing of the resulting penetration aperture. One advantage of this embodiment is that the penetration aperture formed by the first needle reduces that frictional force encountered by the second needle and closure during passage through the septum, and therefore reduces the spring force required to maintain the closure in the normally closed position during septum penetration.
[0031] As may be recognized by those of ordinary skill in the pertinent art based on the teachings herein, numerous changes and modifications may be made to the above-described and other embodiments of the present invention without departing from its scope as defined in the appended claims. For example, the needle, closure, spring of biasing member and holder may be made of any of numerous different metals or plastics that are currently known or that later become known. The term “needle” is used herein to mean any of numerous different types of devices that are used to penetrate and introduce matter into, or withdraw matter from, an object, such as a chamber or device, that are currently known, or that later become known. The term “septum” is used herein to mean any of numerous different types of needle penetrable septums, stoppers or other devices that are penetrable by a needle for filling a chamber therethrough. The needles may be used in sterile or non-sterile environments, to needle fill with or in accordance with any of numerous different filling devices or methods that are currently known, or that later become known. Accordingly, this detailed description of embodiments is to be taken in an illustrative, as opposed to a limiting sense.