Energy storage systems
11378282 · 2022-07-05
Assignee
Inventors
Cpc classification
Y02B10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2200/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/4935
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2220/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2103/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H2240/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2200/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2103/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/45
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2200/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2103/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24H7/0441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2200/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D11/0214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/2014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2200/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D18/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/0039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S60/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is herein described energy storage systems. More particularly, there is herein described thermal energy storage systems and use of energy storable material such as phase change material in the provision of heating and/or cooling systems in, for example, domestic dwellings.
Claims
1. A thermal energy store capable of accepting, storing and releasing thermal energy at a range of more than one temperature to/from at least one thermal energy source and/or sink, said thermal energy store comprising: a configuration of three or more thermal energy storage banks, each of said thermal energy storage banks having an operating temperature range; at least one or more of the thermal energy storage banks contains thermal energy storage material comprising a single material or a mixture of materials; wherein said thermal energy storage material in at least one thermal energy storage bank of the thermal energy storage banks contains at least one or more types of thermal energy storage material that undergoes at least one energy absorbing and/or releasing phase transition at one or more temperatures or one or more subranges of temperatures within the operating temperature ranges of each thermal energy storage bank of the thermal energy storage banks; wherein each phase transition is associated with a change in physical and/or chemical properties of said thermal energy storage material; and two or more independently controlled thermal energy transfer connections, wherein each connection comprises one or more devices for transferring heat from a lower temperature body to a higher temperature body, each connection linking two or more of the thermal energy storage banks, wherein said configuration of three or more thermal energy storage banks is a multi-bank phase change material thermal store; wherein one or more multi-bank phase change material thermal stores includes a control system that regulates an amount of electricity drawn by the thermal energy store or elements of the thermal energy store based on one or more of the following criteria: a stability of the electricity grid; an availability of electricity; a cost of electricity; a carbon intensity of electricity; a signal from an electricity grid operator; a criticality of the operation of an element of the thermal energy store.
2. A thermal energy store according to claim 1, wherein the thermal energy store is combined with at least one rechargeable battery, the battery being charged by at least one or more of a photovoltaic electricity source, a diesel generator and a mains electricity source.
3. A thermal energy store according to claim 1, wherein one or more electrical elements of the thermal energy store is powered by direct current.
4. A thermal energy store according to claim 1, wherein the thermal energy store is equipped with an inverter.
5. A thermal energy store according to claim 3, wherein the thermal energy store is configured to provide grid support services that are monitored and reported to at least one of a thermal energy store owner, a thermal energy store user, an electricity grid operator and an electricity supply company.
6. A thermal energy store according to claim 3, wherein the control system has control electronics for local electricity generation which are integrated into the thermal energy store.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawing in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
DETAILED DESCRIPTION
(48)
(49) In
(50) As long as over the whole storage cycle the different banks of the multi-bank PCM heat store are kept in equilibrium (i.e. as much heat is added to any given bank as is extracted from the same bank via water heating and incidental losses) it can at any given moment accept heat from any environmental heat source at any temperature from over 15° C. to over 50° C. (for the example in
(51) It should be noted also that heat transfer fluid that started at the solar panel at say 60° C. is, after it exits the heat exchanger in the 50° C. bank, still at or above 50° C. This can be routed now to load heat to the 45° C. bank, and so on down to the coolest bank. Thus heat transfer fluid can be made to return to the solar panel at around 15° C. in this example to be warmed again. So almost all the useful heat collected by the solar panel can be extracted and stored. Also the solar thermal panel itself will perform more efficiently, with lower thermal losses, by virtue of the low temperature of heat transfer fluid entering it.
(52) A further preferred embodiment is to nest the banks of PCM inside each other like Russian dolls. Such an energy storage system 200 is shown in
(53) The innermost bank 202h would be the hottest, with the outermost bank 202a the coolest. Of course there would still be maintained some insulation between each layer. In this case the loss of heat from each bank would be proportional to the much smaller ΔT between each bank and its outer neighbour.
(54) TABLE-US-00001 Bank (° C.) ΔT (° C.) Derived by (° C.) 55 5 55-50 50 5 50-45 45 5 45-40 40 5 40-35 35 5 35-30 30 5 30-25 25 5 25-20 20 5 20-15 15 −5 15-20
(55) By contrast, the embodiment of
(56) For a multi-bank PCM store inside a house, with surrounding temperature 20° C.:
(57) TABLE-US-00002 Bank (° C.) ΔT (° C.) Derived by (° C.) 55 35 55-20 50 30 50-20 45 25 45-20 40 20 40-20 35 15 35-20 30 10 30-20 25 5 25-20 20 0 20-20 15 −5 15-20
(58) The embodiment of
(59) This means energy storage system 200 will store the heat put into it much better than energy storage system 100 (although over time the grade of heat it holds will reduce as heat flows from the high temperature core out to lower temperature banks around it). It will also be cool to the touch making it possible to integrate it into places one would not want to put a hot water tank.
(60) It should be noted that everything described so far can also apply in inverse for cold applications, with a coldest layer as the innermost bank, well below environmental temperature, and increasingly warm layers surrounding it, with the outermost layer the warmest at close to environmental temperature.
(61) We now refer to
(62) We now refer to
(63) To generate cool for air-conditioning, heat can be removed from a bank of the PCM cool store using a heat pump and concentrated to a suitable higher temperature. This higher temperature heat could be released to the environment; however an alternative is to add it to a bank of a PCM heat store that needs additional heat.
(64) The highlighted path in
(65) It is not clear that there really need to be two distinct stores (one for heat and one for cold) as the ranges of useful temperature overlap.
(66) In
(67) Most practical implementations of Multi-Bank PCM Heat/Cool Stores will need to re-balance the amount of heat stored between banks. Sometimes this will be possible purely by controlling the flow of heat from environmental sources to each bank; however it is likely that this will not always be possible.
(68) Furthermore, often some banks of PCM are required, for example for air conditioning, at below ambient temperature or below room temperature. A conveniently cold ambient source may not be available.
(69) A multi-bank PCM heat store could be configured with one or more heat pumps. These could be connected by heat exchangers, valves, etc in such a way that the heat pump(s) can pump heat from any bank to any warmer bank.
(70) Many practical implementations of heating and cooling systems using multi-bank phase change heat stores will likely include one or more heat pumps to provide a guaranteed way to lift heat from cooler to warmer.
(71) A heat pump can be time multiplexed to perform dual duty both as a bank to bank heat pump and also as an external heat pump as in practice, there will be occasions when it makes sense to transfer heat directly from colder to hotter banks of a thermal store, and others when it makes sense to remove heat to or extract heat from the surrounding environment. With suitable configuration of pipes and valves it is possible to allow for all these possibilities. In that case control algorithms can add this direct transfer to their repertoire and optimise for this as well, thus dynamically choosing it when appropriate. This is shown in
(72) Instead of time-sharing or multiplexing a heat pump, an alternative is to interpose a lower capacity heat pump between each bank. This is illustrated in the energy storage system 800 shown in
(73) An application of a heat & cool store for domestic heating, hot water and air conditioning from environmental heat sources using a shared heat pump is shown in
(74) Consider the case where environmental heat is loaded into an MBCPM Heat/Cool Store by using an External Heat Pump to raise the temperature at which heat is transferred from the environmental source to the Heat Store to above the temperature of the coldest bank of the Heat Store
(75) Instead of using a heat pump to directly move heat from a lower temperature environmental source, a thermal store could instead be configured with one or more additional (colder) banks of PCM that have temperatures lower than the environmental source. The heat from the environmental source can flow into these colder banks without initial heat pumping.
(76) Heat pumps interposed between each bank of the thermal store can be used to pump the heat so acquired to hotter banks; thereby making the heat useful and keeping the colder banks at a low enough temperature that they can continue to capture environmental heat thus eliminating the need for any external heat pumps.
(77) We can consider the example of an MBCPM system used to drive a radiator-based central heating system, where the primary heat source is a ground loop recovering low grade heat from the earth at 5° C.
(78) We refer to
(79) In one case as shown in
(80) Bank 1102a, specially configured with PCM with melting point 0° C., is introduced. Heat is captured from ground water 1120 by passing this 5° C. fluid through heat exchange with the 0° C. bank 1102a. Later or simultaneously, this heat is pumped to the warmer banks using heat pumps 1104.
(81)
(82) The thin, flexible walls of the collector adapt to expansion or contraction on freezing/thawing of the PCM. Preferentially the collector walls may be pillowed, combined with internal ribs, in the manner of an inflatable mattress, (airbed) to maintain a broadly flat, thin section while permitting expansion/contraction.
(83) The walls can be black or coloured (to promote absorption of incident solar irradiance) or transparent to allow solar irradiance to penetrate to the PCM. The PCM may be mixed with a black dye or a selective absorber such as TiNOx to promote absorption of light to heat. The PCM forms a large thermal reservoir at the point of collection of solar energy, and may form one bank (or if several collectors with different temperature PCMs are used, several banks) of a heat store of the present invention.
(84) Alternatively different pockets of the same collector (for example illustrated in
(85) Preferentially in such an embodiment HTF flows in sequence through serially connected tubes 1204, 1205, 1206 entering tube 1204 at a colder temperature and exiting tube 1206 at a hotter temperature; also preferentially the different PCMs are arranged so that pocket 1210 contains the lowest melting point PCM and pocket 1212 contains the highest melting point PCM.
(86)
(87)
(88) Glass tube 1301 contains metal collector plate 1302 equipped with heat pipe 1303 in (partial) vacuum 1304 in accordance with prior art. In the illustrated embodiment of the present invention, heat pipe 1303 is extended into and through PCM banks 1310, 1311 and 1312, each containing a different temperature of PCM or PCM composite (for example the PCM in 1310 may melt at 32° C., in 1311 at 45° C. and in 1312 at 58° C.). The number of such PCM banks is three for illustrative purposes only and may vary.
(89) Insulation 1330 and 1331 sits between (and not illustrated for clarity, around) the PCM banks. At the point marked 1340 and at each point where the heat pipe penetrates inter-bank insulation 1330 and 1331, it is equipped with heat diode or switchable means to ensure heat does not leak back from the PCM in the bank via the heat pipe to the solar collector.
(90) Also not illustrated, heat-pumping means, e.g. thermoelectric devices, may be integrated in cavities extending through the insulation 1330 such that it can extract heat from PCM bank 1310 and deliver it to PCM bank 1311 (and similarly via cavities in 1331 from 1311 to 1312).
(91) Internally PCM banks 1310, 1311, 1312 are equipped with fins or other means to promote the transfer of heat from the heat pipe into the PCM. Such fins or other means also promote transfer of heat to tubes 1320, 1321, 1322 containing heat transfer fluid, which respectively penetrate PCM banks 1310, 1311, 1312. Such tubes may be connected across a number of the vacuum tube solar thermal collector with integrated multi bank PCM storage embodiments in
(92)
(93) Specific sections of heat pipe 1402, 1403 are illustrated, attached via TEDs 1412, 1413 to PCM banks 1422, 1423 respectively. In both cases the heat pipe is illustrated at 20° C. and the PCM bank at 32° C.
(94) A battery 1432 (or alternatively any other electrical power source) is connected in circuit (switched via switching apparatus not illustrated) with TED 1412 such that TED 1412 pumps heat from heat pipe segment 1402 to PCM bank 1422.
(95) A resistive load 1433 (illustrative of the broader class of all electrical loads) is connected in circuit (switched via switching apparatus not illustrated) with TED 1413. Heat flows from PCM bank 1423 via TED 1413 to colder heat pipe 1403. This causes TED 1413 to make a current flow in the circuit.
(96) Not illustrated there may be other banks of PCM at other melting points, and these may between them be equipped with TEDs.
(97) Heat can be added to PCM banks via several mechanisms: Solar irradiance resulting in the heat pipe temperature exceeding the PCM bank temperature Lower solar irradiance resulting in the heat pipe temperature being lower than the PCM bank temperature, with additional electrical energy causing the TED to pump heat from the heat pipe to the PCM bank Loading heat from HTF at a higher temperature than the PCM bank temperature via an (un-illustrated) tube passing through a heat exchanger within the bank.
Energy can be extracted from the bank via a user or automatic choice between two mechanisms: Extracting heat from the PCM bank temperature via an (un-illustrated) tube passing through a heat exchanger within the bank carrying HTF at a lower temperature than the PCM bank. When the heat pipe is at a lower temperature than the PCM bank (e.g. at night), allowing heat to flow back to the heat pipe via the TED to generate an electrical current.
(98)
(99) A TED 1510 is in contact with both PCM banks 1501 and 1502 such that upon application of electrical power it can pump heat from 1501 to 1502 (or at another time it can generate electrical power by allowing heat to flow from 1502 to 1501.
(100)
(101)
(102)
(103) PCM banks 1741a, 1742a, 1743a, 1744a, 1745a with melting temperatures 15° C., 11° C., 8° C., 5° C., 3° C. respectively (all temperatures being exemplary rather than prescriptive, and the number five of PCM banks also being exemplary only), are thermally connected with 1760 by heat exchangers 1751a, 1752a, 1753a, 1754a, 1755a (which may preferentially be formed of metal fins and/or heat pipes). Outgoing air starting at 1761a at ˜21° C. may thus be cooled to exit at ˜6° C. while storing heat into banks 1741a, 1742a, 1743a, 1744a, 1745a.
(104) Air in duct 1710a enters from outdoors cold at 1711a, encountering in sequence heat exchangers 1725a, 1724a, 1723a, 1722a, 1721a. When a controlling system decides heat needs to be added to the incoming air, heat pumps (which may preferentially be thermoelectric devices) 1735a, 1734a, 1733a, 1732a, 1731a (which are interposed between heat exchangers 1725a, 1724a, 1723a, 1722a, 1721a and PCM banks 1745a, 1744a, 1743a, 1742a, 1741a) are activated to draw heat from the PCM banks and deliver it to the air in the incoming duct 1710a. The use of the heat pumps delivers the air at a higher temperature than a passive heat recovery ventilation system would, and the temperature can be precisely controlled. Advantageously heating of incoming air can be controlled to be delivered at selected times only.
(105)
(106)
(107) This embodiment requires half the number of PCM banks, less than half the number of heat pumps, of 17b, but has the same rate-buffering capabilities, permitting continuous heat capture from outgoing air in duct 1760c and continuous heat delivery to incoming air in duct 1710c, while permitting heat pumping by devices 1731c, . . . , 1735c to be intermittent according to rules or conditions relating to the availability of electricity to drive the heat pumps. Using switch/valve means 1781c, . . . , 1785c heat delivery to incoming air can also be controlled in timing and extent. Using switch/valve means 1791c, . . . , 1795c heat recovery from outgoing air can be bypassed for all or just some PCM banks. Bank 1741c may be equipped with PCM melting at 25° C., 1742c at 20° C., 1743c at 15° C., 1744c at 10° C., 1745c at 5° C. Heat exchangers 1751c and/or 1752c may be omitted as PCM banks 1741c and/or 1742c may always be above or close to the temperature of the air introduced at 1761c to outgoing air duct 1760c. Similar variations will be apparent to those skilled in the art.
(108)
(109)
(110) The embodiment shown in
(111)
(112) Heat Transfer Fluid (HTF) or refrigerant flows in channels 1921, 1922, 1923. A different or the same fluid may flow in each channel. (Not illustrated are an external containment box or side walls to prevent fluid leaking out or between channels, and an arrangement of manifolds at near and far ends giving access to the channels.)
(113) Deeper, non-mirrored grooves exemplified by 1951, 1952 may be formed in the channels to allow HTF or refrigerant to flow closer to PCM and with larger surface area. Any channel surface exemplified by 1931, 1941, 1951, 1952 may be given a periodic displacement (e.g. a 3D sinusoid) to maximise surface area and HTF flow-path length.
(114) A pattern of overlaid ripples or surface roughening such as dimples may be formed on surfaces 1931, 1941, 1951, 1952, etc, where the patterns are chosen from patterns known in the art to enhance heat transfer and/or minimise fouling.
(115) Layer 1910 has a channel adjacent to it on just one surface (the bottom). Whereas 1911, 1912 have channels adjacent on two surfaces (top and bottom). Double-surfaced layer 1912 is shown with decreased vertical thickness compared with layer 1911, which may be advantageous to compensate for decreasing temperature difference as HTF flows first in channel 1921, then 1922, 1923 and so on in sequence. Other variations of layer thickness may be advantageous for example due to the use of different HTFs in different channels with different thermo-physical properties that move heat from/to layers with different effectiveness.
(116)
(117) Channel 1935a is depicted with two grooves 1936a, 1937a extending upwards and downwards respectively, all following a three-dimensional sinusoidal curve.
(118) X-axes 1930a, 1940a, 1950a; Y-axes 1931a, 1951a; Z-axes 1932a, 1942a, 1952a are all in the same frame of reference.
(119) 1946a depicts in plan view the sinusoidal curvature of channel 1936a.
(120) 1956a depicts in cross-sectional view the gross shape (excluding surface dimples, ripples) of channel 1936a, and 1955a depicts the shape of 1935a, noting that 1955a is at a greater angle than 90 degrees to 1958a to increase surface area. A channel 1959a is depicted that is the mirror around the Y-axis of 1955a. A point in the cross-section 1958a is extruded in a three-dimensional sinusoid 1953a. All other points are extruded so as to maintain the same displacement from point 1958a in X-Y plane 1951a-1950a in each later plane parallel to the said plane.
(121)
(122) A set of support structures is illustrated comprising metal or plastic sheets, 2090, . . . , 2095, each shaped or cut into a repeated S-shaped comb-like arrangement, with cuts running horizontally, cut alternatively from the near and far ends. Each cut is sized to the thickness of the PCM layer, and into each cut is inserted a PCM layer (2020, . . . , 2060).
(123) The said supporting sheets are depicted standing vertically and spaced apart to create channels of which the entry points 2010, . . . , 2014 and exit points 2015, . . . , 2019 are depicted. The channels run near to far above the top-most PCM layer, with further channels below this PCM layer, and each subsequent descending PCM layer, of which 2015, . . . , 2019 are depicted. Entry point 2010 connects in a continuous S-shaped channel to exit 2015, running first near to far over the top of PCM layer 2020, then round the far end of 2020, then back under 2020 and simultaneously over the top of PCM layer 2030, and round the near end of 2030 and so on descending layer by layer. A similar set of channels connects 2011 to 2016, 2012 to 2017, 2013 to 2018 and 2014 to 2019.
(124)
(125)
(126)
(127)
(128)
(129)
(130) Inset 2590 (
(131) Position 2550 at the far end of the heat exchanger offers an additional location to mount further heat exchangers.
(132)
(133) When charging heat energy into the banks, pump 2604 causes water to circulate through CO.sub.2 heat pump 2605 where it is warmed above 80° C.; valve 2606 is set to switch the water flow into heat exchangers 2681, 2671, . . . , 2611 in sequence; valve 2603 is switched to complete the loop back to pump 2604.
(134) When hot water is demanded, pump 2604 and heat pump 2605 are switched off. Cold water enters at 2601; valve 2603 is switched so water flows into heat exchangers 2611, . . . , 2671, 2681 in sequence; valve 2606 is switched so the now hot water flows to set-point valve 2607, where it is mixed with cold water and delivered at the hot set-point temperature at exit 2608.
(135)
(136) Solar heat transfer fluid is caused to circulate by pump 2703 through solar panel 2770 whenever there is sufficient sunlight and there is no concurrent waste water heat recovery. Solar HTF proceeds via pipe circuit 2771 to valves 2780 and 2781 which are always set in opposition (alternatively a single three-way valve could be used) to select between passing Solar HTF through bank 2758 (containing 58° C. melting point PCM) or bypassing said bank, depending on decision logic. Similarly valves 2782, 2783 pass or bypass bank 2745; 2784, 2785 for bank 2732; 2786, 2787 for 2720; 2788, 2789 for 2707. When flowing to the solar side of the circuit, both valves 2790 and 2791 are closed, bypassing bank 2700.
(137) When waste water flow is detected by sensors (not illustrated) at 2763, pump 2703 is switched off; valve 2765 is switched to prevent flow in the solar side of the circuit, and to allow flow on the waste water recovery side; pump 2702 is switched on, and solar HTF now flows via pipe 2761 into waste water heat recovery heat exchanger 2760 where it counter-flows with the waste water, exiting at 2762 where the HTF's temperature is sensed. HTF flows via switched valve 2765. Valves 2784 and 2785 which are always set in opposition (alternatively a single three-way valve could be used) select between passing HTF through bank 2732 (containing 32° C. melting point PCM) or bypassing said bank, depending on decision logic. Similarly valves 2786, 2787 pass or bypass bank 2720; 2788, 2789 for 2707; 2790, 2791 for 2700. 2700 may sometimes be bypassed even if there is heat to be captured, to ensure that the temperature of HTF entering 2760 at 2761 is not so low that it causes waste water leaving at 2764 to be so cold that it would freeze in waste pipes downstream in winter.
(138) Heat pump 2705 under command of control logic can extract heat from bank 2700 and deliver it at higher temperature to bank 2707; likewise heat pump 2715 from 2707 to 2720; 2725 from 2720 to 2732; 2735 from 2732 to 2745; 2755 from 2745 to 2758.
(139) Cold mains water enters at 2701; valves 2705, 2718, 2730 control whether water then flows via pipes 2706, 2719 or 2730 respectively first into heat exchangers (not illustrated) in banks 2707, 2720 or 2732. If having first flowed through 2707 water flows onwards to the heat exchanger in 2720 and then 2732. If having first flowed to 2720 then 2707 is bypassed completely, and water flows onwards to 2732. If having first flowed to 2732 then 2707 and 2720 are fully bypassed. After bank 2732, water always flows through 2745. A thermostatic mixing valve, 2704, controls how much water flows through 2758 and how much bypasses it. The output of 2704 flows to the mains hot water supply at 2702.
(140)
(141)
(142) Heat transfer fluid at 2921 can pass through a heat exchanger (not shown) in 2920. In regular operation valve 2928 would be switched so that the HTF enters pump 2924 which pumps HTF in a closed loop via heat exchangers 2925 and 2926 and valve 2927 back to 2921. In this arrangement heat can be extracted from bank 2920 via heat exchanger 2925 to external service 2951 and/or loaded from service 2960 via heat exchanger 2926 to bank 2920.
(143) In heat pumping operation between banks 2910 and 2920, pumps 2914 and 2924 are switched off and valves 2912, 2927, 2928 and 2913 are switched so that HTF (now acting as a refrigerant) passes first through the heat exchanger in 2910, acting as an evaporator, then compressor 2940, then the heat exchanger in 2920, acting as a condenser, then expansion valve 2941 and back to 2911.
(144)
(145) When waste water flow is detected by sensors (not illustrated) at 2763, depending on its temperature a selected set of pumps 2791, 2708, 2717, 2721, 2733 is switched on, thereby allowing HTF to flow into waste water heat recovery heat exchangers 2792, 2709, 2718, 2722, 2734 respectively, thus capturing heat to a selected set from banks 2700, 2707, 2715, 2720, 2732 respectively.
(146) Pump 2791 may sometimes be suppressed, even if there is heat to be captured, to ensure that the temperature of HTF entering 2792 is not so low that it causes waste water leaving at 2764 to be so cold that it would freeze in waste pipes downstream in winter.
(147) Heat pump 2705 under command of control logic can extract heat from bank 2700 and deliver it at higher temperature to bank 2707; likewise heat pump 2714 from 2707 to 2715; 2716 from 2715 to 2720; 2725 from 2720 to 2732; 2735 from 2732 to 2745; 2755 from 2745 to 2758.
(148) Cold mains water enters at 2701; passes via optional ion exchange column 2797; depending on the mains water temperature, the opening of one of valves 2790, 2791, 2792, 2793 controls whether water then flows first into banks 2715, 2720, 2732 or 2745. Whichever first bank water initially flows through, it then flows through all banks warmer than said first bank until it has exited bank 2745. A thermostatic mixing valve, 2704, controls how much water flows through 2758 and how much bypasses it. The output of 2704 flows to the mains hot water supply at 2702.
(149) Water can also flow from the mains to colder banks than the mains temperature, for example if the mains temperature is 25° C. and valve 2792 is open, water can not only flow up the banks to 2732, 2745, 2758 but also down to banks 2720, 2715, 2707, 2700. A thermostatic mixing valve 2798 on the outputs of banks 2707 and 2700 allows a set temperature control on the cold water output 2799.
(150)
(151) Tubes 3111, 3112 run through the fins including fins 3140, 3141, 3142, which extend through the PCM filled region 3110, in which region PCM 3150 fills the spaces between fins, and also the air-filled region 3120.
(152)
(153)
(154) Boxes 3320 and 3325 depict where the new apparatus is introduced to a prior art system.
(155) A tank 3310 is filled with solar thermal HTF, which is stratified with a temperature typically 40° C. at 3314 and 70° C. at 3317. Solar HTF flows out near 3314 via pump 3315 to solar panel 3316, returning via stratifying lance 3313 into the tank. Internal drinking water coils 3311 and 3312 heat mains water introduced at 3362 and deliver hot water at 3319.
(156) In the current invention, the pipe between 3321 and 3322 (box 3320) is substituted with 3331 to 3332. From 3331, solar HTF flows via valve 3333, which is switched in normal solar collecting operation to flow on via heat exchangers 3334, 3335 in banks 3351, 3350 respectively. Banks 3350, 3351 contain phase change material melting at 20° C., 32° C. respectively. A larger number of banks and different temperatures could be used. Thus at 3332 HTF flows to the solar panel at a much lower temperature e.g. 25° C. than the e.g. 40° C. at 3314 in the tank 3310, thereby having extracted additional energy, and improving the performance of the solar panel 3316 by reducing its operating temperature and hence thermal losses.
(157) Cold mains water at e.g. 10° C. introduced at 3359 into heat exchangers 3360 and in sequence 3361 in banks 3350, 3351 respectively, is pre-heated to e.g. 25° C. before entering water tank 3310 at 3362.
(158) In the current invention, the pipe from 3326 to 3328 (box 3325) is substituted by connections 3346 and 3348 passing through three-way valve 3370, which also has connection 3347.
(159) Overnight or at other times, if there is insufficient heat in the HTF in tank 3310, valves 3370 and 3333 may be switched so that water near 3314 flows out of tank 3310, via 3331 and valve 3333 to heat pump 3346, where heat is added, raising the HTF's temperature, and then back via 3347, valve 3370 and stratifying lance 3313 back into tank 3310. Heat pump 3346 extracts heat from banks 3351 and 3350 by way of flowing refrigerant via 3343 through heat exchanger means 3340 and in sequence 3341 and back via 3342.
(160)
(161) A solar thermal panel 3400 is divided into thermally isolated sections 3410, 3411, . . . , 3417. Cold return solar HTF flows from 3409 at e.g. 9-10° C. into section 3410 and then in sequence through 3411, . . . , 3417 gaining heat and rising in temperature at each section, until it exits at 3471. The benefit of a low controlled return temperature is that a solar panel operates at lower temperature and hence less captured solar thermal energy is lost by re-radiation, convection and conduction. However a conventional solar panel made of metal will have substantially the same average temperature across its whole surface. Thermal isolation of sections avoids the temperature averaging and advantageously further reduces the thermal losses from the solar panel.
(162) Sensors, control logic and valves (not illustrated), based on the temperature of HTF at 3471, choose one of pipes 3472, . . . , 3476 as the starting point to flow into heat exchangers in banks 3458, 3445, 3432, 3420, 3407, that respectively contain phase change material with melting point temperatures 58° C., 45° C., 32° C., 20° C., 7° C. In the illustrated embodiment once HTF enters a first selected bank it will also pass through all banks with lower melting points in descending sequence of banks.
(163) 3480 is a plan view of a physical embodiment of a thermally segmented solar panel. Metal pipe sections 3481, 3482, 3483, 3484 are bonded to metal plate sections 3491, 3492, 3493, 3494. Plastic pipe section 3485 joins metal pipes 3481 to 3482; plastic pipe 3486 joins 3482 to 3483; 3487 joins 3483 to 3484. Insulated plate section 3495 joins metal plates 3491 to 3492; insulated plate 3496 joins 3492 to 3493; 3497 joins 3493 to 3494. Solar HTF enters via 3481 and leaves via 3484.
(164)
(165) In all sub-
(166) Sub-
(167) Sub-
(168) Sub-
(169) Sub-
(170)
(171) Waste water pipe 3642 is equipped in three locations with heat recovery coils 3624, 3614, 3606, connected to PCM banks 3625, 3615, 3607 respectively (containing PCM with melting temperatures 25° C., 15° C., 7° C. respectively). Temperature and flow sensors in the waste water stream, control logic and pumps (all not illustrated) run heat transfer fluid through 3624, 3614, 3606 as appropriate whenever waste water is flowing from 3642 at higher temperature than banks 3625, 3615, 3607.
(172) Mains cold water enters at 3620 and is heated by banks 3615, 3625, 3635, 3645 in sequence before exiting at 3621, benefiting from waste water heat stored in banks 3615 and 3625.
(173) Heat stored in bank 3615 is at times too cold to add significant heat to mains water, and heat in bank 3607 is too cold. A heat pump 3610 flows heat transfer fluid at below 0° C. through pipe 3610 to ground loop 3612, from which it returns via pipe 3613 at a typical return temperature 0 to 5° C. The HTF passes via heat exchangers in banks 3607 and 3615 picking up heat and rising in temperature before it enters heat pump 3610 via pipe 3619, at which point its temperature may be 10-15° C.
(174) The output of the heat pump 3629 is switched by heat exchangers and valves (not illustrated) at 3630 and directed to heating loop 3631 or via 3626 to bank 3625, via 3636 to bank 3635 or via 3646 to bank 3645.
(175) In alternative embodiments the ground source heat pump could be an air source heat pump, and the heat pump could be a series of small heat pumps between banks rather than a monolithic heat pump.
(176) It will be clear to those of skill in the art, that the above described embodiment of the present invention is merely exemplary and that various modifications and improvements thereto may be made without departing from the scope of the present invention. For example, any suitable type of phase change material may be used which can be used to store energy.