System and method for preparation of a medical fluid
11400426 · 2022-08-02
Assignee
Inventors
Cpc classification
B01F35/8311
PERFORMING OPERATIONS; TRANSPORTING
B01F35/2132
PERFORMING OPERATIONS; TRANSPORTING
B01F35/2202
PERFORMING OPERATIONS; TRANSPORTING
G05D11/138
PHYSICS
International classification
B01F35/83
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Systems and apparatuses for preparing a medical fluid are disclosed. In an example embodiment, a system is configured to initially control a dosing of a first concentrate, while not feeding a second concentrate, under feedback control via a concentration sensor to a first pump to feed the first concentrate. When a concentration has reached a preselected concentration level, a value for a feeding parameter for the first pump to feed the first concentrate is determined. Additionally, the system is configured to control the dosing of both the first and the second concentrates by switching the feedback control via the concentration sensor, from control of the first pump to control of a second pump to feed the second concentrate. During this time, the system controls the first pump to feed the first concentrate based on the determined value of the feeding parameter.
Claims
1. A dialysis apparatus having on-line preparation of a medical fluid, the apparatus comprising: a main line configured to receive a fluid for mixing with at least two concentrates to form the medical fluid; a first line operable with a first pump to feed a first concentrate into the main line at a first mixing point; a second line operable with a second pump to feed a second concentrate into the main line at a second mixing point; a concentration sensor arranged in the main line downstream of both the first and the second mixing points; a memory for storing a value of a feeding parameter; and a controller communicatively coupled to the memory and configured to (i) initially control the dosing of the first concentrate, while not feeding the second concentrate, by adjusting a value of a feeding parameter for operating the first pump to feed the first concentrate, such that when a concentration measured by the concentration sensor has reached a first preselected concentration level, a current value for the feeding parameter for the first pump to feed the first concentrate is stored to the memory, (ii) after (i), cause the current value for the feeding parameter to be accessed from the memory for controlling the first pump to control dosing of the first concentrate, and (iii) while performing (ii), control dosing of the second concentrate by using the concentration measured by the concentration sensor for operating the second pump to feed the second concentrate.
2. The apparatus of claim 1, wherein the fluid for mixing includes water.
3. The apparatus of claim 1, wherein the main line is configured to receive the fluid from at least one of an on-line source or a container.
4. The apparatus of claim 1, wherein the medical fluid is a dialysis fluid or a replacement fluid.
5. The apparatus of claim 1, wherein at least one of the first pump or the second pump is a volumetric pump.
6. The apparatus of claim 1, further comprising: a first mixing chamber located at the first mixing point for mixing the fluid with the first concentrate; and a second mixing chamber located at the second mixing point for mixing a mixture of the fluid and the first concentrate with the second concentrate.
7. The apparatus of claim 1, wherein the controller, when controlling the second pump to feed the second concentrate, controls the second pump such that (i) a second preselected concentration level is maintained or (ii) a predetermined profiling curve for the concentration is followed.
8. The apparatus of claim 1, wherein the feeding parameter includes a flow rate of the first concentrate in the first line.
9. The apparatus of claim 1, wherein the feeding parameter includes a ratio between a flow of the first concentrate in the first line and a fluid flow in the main line.
10. The apparatus of claim 1, wherein the feeding parameter includes a ratio between a flow of the first concentrate in the first line and a flow of the medical fluid in the main line downstream of both the first and the second mixing points.
11. The apparatus of claim 1, wherein the concentration sensor is positioned and arranged for the use of the first and the second concentrates for on-line preparation of the medical fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described, by way of example, with reference to the accompanying schematic drawings, in which
(2)
(3)
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DETAILED DESCRIPTION OF THE INVENTION
(9)
(10) For the preparation of a treatment fluid, typically one A-concentrate and one B-concentrate are needed. The A-concentrate is an acidic liquid with a number of electrolytes, among others often NaCl (sodium chloride), and the B-concentrate comprises NaHCO.sub.3 (sodium bicarbonate) dissolved in water.
(11) It is known that the ions in the concentrates contribute to the conductivity of the prepared fluid. It is also known that different ions give a specific contribution to the conductivity. This means that a fluid with a certain composition of ions has a corresponding certain conductivity that can be calculated. This conductivity may be used for dosing of a specific amount of a concentrate with a conductivity sensor. For a dialysis treatment, the sodium and bicarbonate concentrations are often specified individually for each patient by the doctor. The sodium and bicarbonate concentrations may also be profiled over time.
(12) The first conductivity sensor 8 has a feedback control to the first pump 3 for feeding of the first concentrate. This feedback control is showed with a dashed line in
(13) The second conductivity sensor 9 has a feedback control to the second pump 6 for feeding of the second concentrate. This feedback control is showed with a dashed line in
(14) It is known to add the A-concentrate before the B-concentrate along the main line in the flow direction, known as A+B, such that the A-concentrate is the first concentrate in the above description. It is also known to add the B-concentrate before the A-concentrate along the main line, known as B+A, such that the B-concentrate is the first concentrate in the above description. The B+A version is shown in
(15) The system in
(16) With reference to
(17) The system according to this embodiment of the invention includes a main line 1 for feeding of water, (the source of water being at the upstream end of the main line and is not shown), a first line 2 with a first pump 3 for feeding of a first concentrate into the main line at a first mixing point 4. The system also includes a second line 5 with a second pump 6 for feeding of a second concentrate into the main line at a second mixing point 7. A main concentration sensor 12 is arranged in the main line downstream both the first and the second mixing points 4, 7.
(18) The main concentration sensor may be of the type conductivity sensor or ion selective sensor. It may also be a detector of the type measuring e.g. density, optical refraction or optical polarisation angle.
(19) The system is configured to have a feedback control from the main concentration sensor 12, which is initially controlling the first pump 3 for feeding of the first concentrate. This feedback control is showed with a dash dotted line in
(20) Initially, only the first concentrate is fed by the first pump 3, while there is no feeding of the second concentrate by the second pump 6. The main concentration sensor 12 measures the concentration of the fluid in the main line 1, i.e. of the first concentrate mixed with water. The measurement takes place continuously or repeatedly at suitable sampling intervals, as is known in the art. The feedback control from the main concentration sensor 12 to the first pump 3 for feeding of the first concentrate is such that when the concentration measured by the main concentration sensor has reached a first preselected concentration level, a value for a feeding parameter for the first pump 3 for feeding of the first concentrate is determined.
(21) The system may be provided with a memory of the kind known in the art, for storing of the value for the feeding parameter. The value for the feeding parameter may be retrieved from the memory when needed for the control of the first pump 3 for feeding of the first concentrate.
(22) After the determination of the value for the feeding parameter, the system is configured to control the dosing of both the first and the second concentrate during the continued on-line preparation of the medical fluid. The value for the feeding parameter is used for control of the first pump 3 for feeding of the first concentrate. The feeding of the second concentrate by the second pump 6 is started and the feedback control from the main concentration sensor 12 is moved from control of the first pump 3 for feeding of the first concentrate, to control of the second pump 6 for feeding of the second concentrate.
(23) The feeding parameter may be the flow rate of the first concentrate in the first line 2. As an alternative the feeding parameter may be the pump speed of the first pump 3. As yet another alternative the feeding parameter may be a feed voltage to drive the first pump. A still further alternative is that the feeding parameter is a ratio between the flow of the first concentrate in the first line 2 and the fluid flow in the main line 1. The fluid flow in the main line 1 may be determined downstream both the first and the second mixing points 4, 7, or alternatively between the mixing points 4, 7, or even upstream the first mixing point 4. The control of the first pump 3 by the feeding parameter is an open loop control without feedback from the main concentration sensor 12.
(24) In one embodiment the first pump 3 is a volumetric pump. It is known to the man skilled in the art that in the case of a volumetric pump a constant flow rate could be achieved if the pump speed or the feed voltage to the pump is kept constant, in some cases with the need of consideration of the load on the pump.
(25) In many dialysis machines the flow rate of the fluid in the main line 1 downstream both the first and the second mixing points 4, 7, called Q, is kept at a constant rate of e.g. 500 ml/min. This is e.g. done by a pump in combination with a throttle valve. When only the first pump 3 is feeding its concentrate, this fluid flow rate Q is the sum of the fluid flow rates of the first concentrate and water. When also the second pump 6 starts feeding its concentrate, the fluid flow rate Q is the sum of the fluid flow rates of the first concentrate, the second concentrate and water. Thus, if the fluid flow rate Q is to be kept constant also during the continued phase of the on-line preparation, when the second pump 6 has started feeding its concentrate, the fluid flow rate of water has to be reduced.
(26) The feedback control from the main concentration sensor 12, when controlling the second pump 6 for feeding of the second concentrate, is such that a second preselected concentration level is maintained or a predetermined profiling curve for the concentration is followed.
(27) The system shown in
(28) If both concentrates are stable, i.e. if both concentrates are in liquid form, it does not matter which concentrate is denoted the first concentrate and which is denoted the second concentrate.
(29) If however, one of the concentrates is in powder form, the concentration may vary over time due to e.g. temperature changes. Thus, the preferred version in the case of a stable first concentrate in liquid form and a more un-stable second concentrate in powder form, is to determine a feeding parameter for the pump pumping the first concentrate, and having the feedback control from the main concentration sensor 12, when the feeding parameter has been determined, to control the pump pumping the second concentrate.
(30) This is typically the case if the A-concentrate is in liquid form either from a rigid or soft container e.g. from a canister or as a centrally delivered concentrate in a dialysis clinic, and the B-concentrate is prepared from a powder in a cartridge on the dialysis machine.
(31) In some cases it might become necessary to rescale the value of the feeding parameter. This is just a recalculation of the value, and no new measurement by the main concentration sensor 12 is made. If e.g. the fluid flow rate in the main line 1 downstream both the first and the second mixing points 4, 7, is changed from 500 ml/min to 700 ml/min, the second pump 6 for feeding of the second concentrate will automatically adjust to the new fluid flow rate due to the feedback control from the main concentration sensor 12. The value for the feeding parameter was however determined in relation to the initial fluid flow rate of, in this example 500 ml/min. A rescaling in the form of a recalculation will adjust the value for the feeding parameter to the new fluid flow rate of 700 ml/min i.e. a larger amount of the first concentrate will be added per time unit to the medical fluid. After this rescaling the relation of the components in relation to each other in the prepared medical fluid is again correct.
(32) A rescaling might also be needed if the nurse sets an amended desired value for e.g. the sodium or bicarbonate concentration. The pump pumping the B-concentrate will adjust automatically to the new desired concentration value due to the feedback control from the main concentration sensor 12, while the value for the feeding parameter will be recalculated as a new value in relation to the new desired concentration value. Profiling in accordance with a predetermined profiling curve for the concentration is analogous.
(33) The system according to the embodiment in
(34) Since concentration sensors are expensive, one advantage with the embodiment shown in
(35) The embodiment shown in
(36) As an alternative, the secondary concentration sensor may be configured to measure the concentration of the first concentrate mixed with water at the same time as the main concentration sensor during the initial phase. When the concentration measured by the main concentration sensor 12 has reached the first preselected concentration level, the concentration value as measured by the secondary concentration sensor is determined as the value of the feeding parameter for control of the first pump for feeding of the first concentrate. Thus, the feeding parameter in this case is the concentration as measured by the secondary concentration sensor, used for feedback control of the first pump 3.
(37) This embodiment, when the concentration value as measured by the secondary concentration sensor is determined as the value of the feeding parameter, have the placing of the secondary concentration sensor in common with the placing of the first concentration sensor 8 in the system in
(38)
(39) The system also includes a first line 2 with a first pump 3, which first line 2 discharges into the mixing chamber 13, for feeding of a first concentrate into the mixing chamber 13. The system furthermore includes a second line 5 with a second pump 6, which second line 5 discharges into the mixing chamber 13, for feeding of a second concentrate into the mixing chamber 13.
(40) This embodiment is similar to the embodiment in
(41) The main concentration sensor may be of the same type as mentioned for the embodiment shown in
(42) The system is configured to have a feedback control from the main concentration sensor 12, in the same way as is described for the embodiment shown in
(43) As in the embodiment shown in
(44) Reference is now made to
(45) The system shown in
(46) The first concentrate in the system shown in
(47) The third concentrate is dosed volumetrically, i.e. a fixed volume is added per time unit. This volume is very small compared to the volumes of the first and the second concentrates.
(48) At start up of the system the third pump 15 for feeding of the third concentrate “a” is started at a fixed flow rate. The first pump 3 is started and has a feedback control from the first conductivity sensor 8. This feedback control has a first preselected conductivity level as the desired level. The conductivity sensed by the first conductivity sensor 8 is thus the sum of the conductivity contribution from the first concentrate A′ and the conductivity contribution from the third concentrate “a”. At the same time the second pump 6 for feeding of the second concentrate is started and has a feedback control from the second conductivity sensor 9. This feedback control has a second preselected conductivity level as the desired level.
(49) Reference is now made to
(50) The system shown in
(51) The first concentrate in the system shown in
(52) The third concentrate is dosed volumetrically, i.e. a fixed volume is added per time unit. This volume is very small compared to the volumes of the first and the second concentrates, but does contribute to the conductivity of the medical solution. At start up of the system the third pump 15 for feeding of the third concentrate “a” is started at a fixed flow rate. The first pump 3 is started at the same time as the third pump 15 or shortly before or shortly after.
(53) The system shown in
(54) It is also possible to determine the value for the feeding parameter for the first pump 3 before the third pump 15 for feeding of the third concentrate “a” is started at a fixed flow rate. Once the third pump 15 has been started and the value for the feeding parameter has been determined, the second pump 6 for feeding of the second concentrate may be started and the continued phase of the on-line preparation may proceed.
(55) The secondary concentration sensor 18 may be of the same type as the main concentration sensor 12. It may be configured to measure the concentration of the first concentrate mixed with water, with or without a fixed volume of the third concentrate dosed volumetrically, at the same time as the main concentration sensor 12 during the initial phase. When the concentration measured by the main concentration sensor 12 has reached the first preselected concentration level, the concentration value as measured by the secondary concentration sensor 18 is determined as the value of the feeding parameter for control of the first pump for feeding of the first concentrate together with a fixed volume of the third concentrate dosed volumetrically as described above. Thus, the feeding parameter in this case is the concentration as measured by the secondary concentration sensor 18, used for feedback control of the first pump 3.
(56) Also this embodiment, when the concentration value as measured by the secondary concentration sensor is determined as the value of the feeding parameter, have the placing of the secondary concentration sensor in common with the placing of the first concentration sensor 8 in the system in
(57) The system shown in
(58) However, if the A′-concentrate is a liquid concentrate from a rigid or soft container e.g. from a canister, or a centrally delivered concentrate in liquid form in a dialysis clinic it can be considered as stable. In such a case, as in the embodiment shown in
(59) As in the system shown in
(60) Reference is now made to
(61) The system shown in
(62) The third concentrate is dosed volumetrically, i.e. a fixed volume is added per time unit. This volume is very small compared to the volumes of the first and the second concentrates, but does contribute to the conductivity of the medical solution.
(63) The system shown in
(64) It is also possible to start the third pump 15 for feeding of the third concentrate “a” at a fixed flow rate before the value for the feeding parameter for the first pump 3 is determined. In such a case it does not matter which of the first pump 3 and the third pump 15 is started first. They are both feeding their respective concentrate when the value for the feeding parameter for the first pump 3 is determined.
(65) Once the third pump 15 has been started and the value for the feeding parameter has been determined, the second pump 6 for feeding of the second concentrate may be started and the continued phase of the on-line preparation may proceed.
(66) The secondary concentration sensor 18 may be of the same type as the main concentration sensor 12. It may be configured to measure the concentration of the first concentrate, mixed with water, at the same time as the main concentration sensor 12 during the initial phase. When the concentration measured by the main concentration sensor 12 has reached the first preselected concentration level, the concentration value as measured by the secondary concentration sensor 18 is determined as the value of the feeding parameter for control of the first pump for feeding of the first concentrate. Thus, the feeding parameter in this case is the concentration as measured by the secondary concentration sensor 18, used for feedback control of the first pump 3.
(67) Also this embodiment, when the concentration value as measured by the secondary concentration sensor is determined as the value of the feeding parameter, have the placing of the secondary concentration sensor in common with the placing of the first concentration sensor 8 in the system in
(68) The system shown in
(69) However, if the A′-concentrate is a concentrate in liquid form from a rigid or soft container e.g. from a canister, or a centrally delivered concentrate in liquid form in a dialysis clinic it can be considered as stable. In such a case, as in the embodiment shown in
(70) As in the system shown in
(71)
(72) It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the scope of the present invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be covered by the appended claims.