Prosthesis for hernia repair
11389282 · 2022-07-19
Assignee
Inventors
Cpc classification
A61F2250/0051
HUMAN NECESSITIES
A61F2240/00
HUMAN NECESSITIES
A61F2/0063
HUMAN NECESSITIES
International classification
A61F2/00
HUMAN NECESSITIES
Abstract
The present invention relates to a prosthesis (1) for hernia repair comprising a reinforcement layer (2), a first barrier layer (3) of anti-adhesion material covering at least a part of a surface of the reinforcement layer, and a second barrier layer of anti-adhesion material covering a remaining part of the surface of the reinforcement layer, the second barrier layer being formed of one or more flap member(s) (4).
Claims
1. A method of treating a hernia defect in an abdominal wall including: introducing a prosthesis into an abdominal cavity, the prosthesis including, at least one reinforcement layer, including a biocompatible porous material, the at least one reinforcement layer including a first surface configured to face the abdominal wall and a second surface opposite the first surface, the at least one reinforcement layer being delimited by an outer edge, at least one first barrier layer, including a biocompatible anti-adhesion material, the at least one first barrier layer including a first surface and a second surface opposite the first surface of the at least one first barrier layer, the first surface of the at least one first barrier layer covering substantially a central part of a first area of the second surface of the at least one reinforcement layer, the second surface of the at least one first barrier layer configured to face the abdominal cavity, the at least one first barrier layer being delimited by an outer edge, and at least one second barrier layer, the at least one second barrier layer being shaped and dimensioned so as to cover at least a part of a second area of the second surface of the at least one reinforcement layer that is not covered by the at least one first barrier layer, the at least one second barrier layer including one or more flap members, each of the one or more flap members being formed of a piece of sheet of biocompatible anti-adhesion material, and having at least an outer edge attached to the second surface of the at least one reinforcement layer and a free inner edge, positioning the prosthesis with the first surface of the at least one reinforcement layer facing the abdominal wall, lifting the free inner edge of the one or more flap members to access a protected space between the at least one second barrier layer and at least one of the second surface of the at least one first barrier layer or the second surface of the at least one reinforcement layer, and fixating the prosthesis to the abdominal wall with a fixating means positioned within the protected space and covered by the at least one second barrier layer.
2. The method of claim 1, wherein fixating the prosthesis further comprises introducing a fixating tool into the protected space to apply the fixating means into the protected space and the abdominal wall.
3. The method of claim 1, wherein the fixating means is selected from the group consisting of clips, tacks, screws, straps, spirals, staples, and sutures.
4. The method of claim 1, wherein the fixating means is a tack.
5. The method of claim 1, wherein lifting the free inner edge of the one or more flap members includes grasping one or more projecting tabs extending from the free inner edge towards a central part of the at least one first barrier layer, the one or more projecting tabs configured to help a surgeon lift the one or more flap members.
6. The method of claim 1, wherein the introducing the prosthesis includes passing the prosthesis in a folded configuration through a trocar.
7. The method of claim 1, further comprising insufflating the abdominal cavity and reduction of a hernial sac of the hernia defect prior to introducing the prosthesis.
8. The method of claim 1, wherein the one or more flap members includes at least one first flap member having a form of an annular band, an outer edge of the at least one first flap member being substantially attached to the second surface of the at least one reinforcement layer along the outer edge of the at least one reinforcement layer.
9. The method of claim 8, wherein the one or more flap members further includes at least one second flap member, an outer edge of the at least one second flap member being substantially attached to the second surface of the at least one reinforcement layer along a line located between the outer edge of the at least one reinforcement layer and the outer edge of the at least one first barrier layer.
10. The method of claim 9, wherein the at least one second flap member has a form of a second annular band, the at least one first and second flap members being concentrically positioned one with respect to the other, so that the outer edge of the at least one second flap member is substantially attached to the second surface of the at least one reinforcement layer along a line substantially parallel to the outer edge of the at least one reinforcement layer, the line being located between the outer edge of the at least one reinforcement layer and the outer edge of the at least one first barrier layer.
11. The method of claim 9, wherein the one or more flap members further includes at least one third flap member having an outer edge, each of the at least one second and third flap member having a form of a tape portion, the respective outer edges of the at least one second and third flap members being substantially attached to the second surface of the at least one reinforcement layer along line(s) located between the outer edge of the at least one reinforcement layer and the outer edge of the at least one first barrier layer, wherein positioning the prosthesis includes positioning the line(s) in a vicinity of an edge of the hernia defect.
12. The method of claim 8, wherein the outer edge of the at least one first flap member is attached to the second surface of the at least one reinforcement layer so as to define an attaching line which is offset towards a center of the prosthesis from about 0.5 to about 2 cm from the outer edge of the at least one reinforcement layer.
13. The method of claim 1, wherein the outer edge of the one or more flap members is attached to the second surface of the at least one reinforcement layer by attaching means selected from the group including ultrasonic welding, hot compression welding, gluing and combinations thereof.
14. The method of claim 1, wherein a total surface area resulting from the addition of a surface area of each of the one or more flap members is less than 120% of a surface area of the second area of the second surface of the at least one reinforcement layer that is not covered by the at least one first barrier layer.
15. The method of claim 1, wherein the at least one second barrier layer is provided with markings intended to indicate to a surgeon where to locate the fixating means for fixing the prosthesis to the abdominal wall.
16. The method of claim 15, wherein the markings are colored spots located on a surface of the at least one second barrier layer intended to face the abdominal cavity.
17. The method of claim 16, wherein the markings are regularly spaced from one another along a perimeter of the at least one second barrier layer.
18. The method of claim 1, wherein a smallest dimension of a shape of the piece of sheet of anti-adhesion material forming the one or more flap members ranges from about 1 cm to 4 cm.
19. A prosthesis for treating a hernia defect in an abdominal wall comprising: at least one reinforcement layer, including a biocompatible porous material, the at least one reinforcement layer including a first surface configured to face the abdominal wall and a second surface opposite the first surface, the at least one reinforcement layer being delimited by an outer edge, at least one first barrier layer, including a biocompatible anti-adhesion material, the at least one first barrier layer including a first surface and a second surface opposite the first surface of the at least one first barrier layer, the first surface of the at least one first barrier layer covering substantially an area of the second surface of the at least one reinforcement layer, the second surface of the at least one first barrier layer configured to face the abdominal cavity, the at least one first barrier layer being delimited by an outer edge, and a first flap member formed of a piece of a first sheet of first biocompatible anti-adhesion material, the first flap member including a first surface and a second surface opposite the first surface of the first flap member, the first surface of the first flap member including an outer edge attached to the second surface of the at least one first barrier layer and a free inner edge of the first flap member, free of the at least one first barrier layer, and a second flap member formed of a piece of a second sheet of biocompatible anti-adhesion material, the second flap member including a first surface and a second surface opposite the first surface of the second flap member, the first surface of the second flap member including an outer edge attached to the second surface of the first flap member and a free inner edge free of the first flap member.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The present invention will become clearer from the following description and from the attached drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(15) With reference to
(16) The reinforcement layer 2 is made of a biocompatible porous material, in particular capable of promoting tissue ingrowth. The reinforcement layer may be under the form of a sponge, for example obtained by lyophilisation of a polymeric composition, a fibrous matrix such as a textile or combinations thereof. The reinforcement layer preferably shows mechanical properties allowing it to perform its function of strengthening and repairing the abdominal wall.
(17) Reinforcement layers are well known in the art. In embodiments, the reinforcement layer may be a textile, such as a bidimensional porous knit or a three-dimensional porous knit.
(18) With reference to
(19) The reinforcement layer 2 has a first surface 2a and a second surface 2b, opposite the first surface. On the example shown, the first surface 2a is intended to face the abdominal wall (see
(20) The prosthesis 1 further comprises a first barrier layer, under the form of a film 3 on the example shown. The first barrier layer or film 3 is made of a biocompatible anti-adhesion material. The film 3 shows a first surface 3a and a second surface 3b, opposite the first surface 3a. The first barrier layer or film 3 is delimited by an outer edge 3c.
(21) The anti-adhesion material forming the first barrier layer or film 3 allows preventing post surgical adhesions between the viscera organs of the abdominal cavity and the porous material forming the reinforcement layer 2. The first surface of the first barrier layer, such as the film 3, covers at least a central part of the area of the second surface 2b of the reinforcement layer 2. In the example shown on
(22) In other embodiments (see
(23) The anti-adhesion material may be chosen from among bioresorbable materials, non-bioresorbable materials and mixtures thereof. The non-bioresorbable anti-adhesion materials can be selected from among polytetrafluoroethylene, polyethylene glycols, polysiloxanes, polyurethanes, and mixtures thereof.
(24) The anti-adhesion material is preferably bioresorbable: the bioresorbable materials suitable for said anti-adhesion material can be selected from among collagens, oxidized celluloses, polyethylene glycol, polyacrylates, trimethylene carbonates, caprolactones, dioxanones, butyric or glycolic acid, lactic acid, glycolides, lactides, polysaccharides, for example chitosans, polyglucuronic acids, hyaluronic acids, dextrans, and mixtures thereof.
(25) For example, the film 3 of
(26) In other embodiments, the film 3 may be a non porous collagen film or a bioabsorbable collagen film based on oxidized collagen with polyethylene glycol. Such films based on collagen may be obtained by application on the second surface of the reinforcement layer of a solution based on collagen and by gelification of the solution thereon.
(27) In other embodiments, the first barrier layer is a coating obtained by spraying a solution or a suspension of an anti-adhesion material on the second surface of the reinforcement layer 2.
(28) The prosthesis 1 further comprises a second barrier layer, consisting in a flap member under the form of a first skirt 4 on
(29) The anti-adhesion material forming the second barrier layer, namely the first skirt 4, may be chosen among the same materials as described above for the anti-adhesion material forming the first barrier layer. The anti-adhesion material forming the first skirt 4 may be identical or different than the anti-adhesion material forming the film 3.
(30) For example, the first skirt 4 is made of a film of a copolymer of glycolide, lactide, trimethylene carbonate and e-caprolactone, the preparation of which is described in U.S. Pat. No. 6,235,869.
(31) The first skirt 4 has an outer edge 5a and an inner edge 5b. The annular band forming the first skirt 4 has preferably a width, corresponding to the length measured along a direction aligned on a radius of the reinforcement layer extending from the center C of the reinforcement layer to a point of the outer edge of the reinforcement layer, ranging from about 1 cm to 4 cm, preferably from 2 cm to 3 cm. The first skirt 4 is therefore particularly adapted for covering the proximal ends of the fixing means used for fixing the prosthesis 1 to the abdominal wall.
(32) The first skirt 4 further shows a first surface 4a, intended to face the first barrier layer or film 3, and a second surface 4b intended to face the abdominal cavity (see
(33) In the example shown, with reference to
(34) Preferably, the outer edge 5a of the first skirt 4 is attached along the outer edge 3c of the film 3 in a continuous way. For example, the outer edge 5a of the first skirt 4 is attached to the film 3 so as to define an attaching line 6 which is offset towards a center of the prosthesis from about 0.5 to about 2 cm, preferably about 1 cm, from said outer edge. As will appear from the description of
(35) The first barrier layer, such as the film 3, and the second barrier layer, such as the first skirt 4, may be attached one to the other by attaching means selected from the group comprising ultrasonic welding, hot compression welding, gluing and combinations thereof.
(36) For example, in case the anti-adhesion material forming the first and second barrier layers is selected from polylactic acid, polyglycolic acid, trimethylene carbonates, polyethylene glycol, polycaprolactone, and combinations thereof, the first barrier layer and the second barrier layer may be attached one to the other via ultrasonic welding by applying pressure and piezo energy to ensure local fusion of the two barriers.
(37) Alternatively, in case the anti-adhesion material forming the first and second barrier layers is a collagen or derivatives thereof, the first barrier layer and the second barrier layer may be attached one to the other via a gluing agent, for example a gluing agent capable of locally solubilising both barriers in order to fusion them. The gluing agent may be a collagen water solution, with or without a crosslinking agent. For example, in contact with such a collagen water solution, the first and second barriers' surfaces will tend to melt, and by a drying process the first and second barriers will be unified.
(38) For example, in the present example, the film 3 and the first skirt 4 being each made of a film of a copolymer of glycolide, lactide, trimethylene carbonate and e-caprolactone, the first skirt 4 is attached to the film 3 by ultrasonic welding. The first skirt 4 is therefore securely attached to the film 3.
(39) As shown on
(40) With reference to
(41) With reference to
(42) In embodiments, the markings are distant 1.5 cm from one another. Such embodiments allow the surgeon to easily position the fixing means, such as tacks, at intervals of 1.5 cm. Such a fixation technique is usually associated with a low recurrence rate of the hernia.
(43) Alternatively, markings, such as a dotted line, may be provided on the reinforcement layer 2 itself.
(44) In embodiments, the second barrier layer or first skirt 4 may be provided with identification means for distinguishing said first skirt 4 from said first barrier layer or film 3. For example, the first skirt 4 may show a color different than that of the film 3. In other embodiments, the first skirt 4 may be provided with specific designs drawn on flap member(s), such as geometric figures, etc.
(45) With reference to
(46) In embodiments not shown, the first skirt 4 could be provided with one or more tabs, positioned anywhere along the length of its inner edge, for example positioned along the mid-line of a side of the inner edge where a minimal amount of force will create a greater separation between the first skirt 4 and the reinforcement layer 2 along that side of the first skirt 4.
(47) With reference to
(48) For example, the second skirt 9 is made of a film of a copolymer of glycolide, lactide, trimethylene carbonate and e-caprolactone, the preparation of which is described in U.S. Pat. No. 6,235,869.
(49) In the Example shown on
(50) Moreover, as shown on
(51) The second skirt 9 may be attached to the film 3 and to the first skirt 4 by the same methods as described above for attaching the film 3 to the first skirt 4. For example, in the present example, the film 3, the second skirt 9 and the first skirt 4 being each made of a film of a copolymer of glycolide, lactide, trimethylene carbonate and e-caprolactone, the first skirt 4, second skirt 9 and film 3 may be attached altogether by ultrasonic welding. The first skirt 4, second skirt and film 3 are therefore securely attached together.
(52) As shown on
(53) With reference to
(54) As appears from
(55) Such embodiments of the prosthesis 1 of the invention as shown on
(56) With reference to
(57) Such embodiment allows creating two longitudinal protected spaces 15, located between the film 3 and the tape portions 14, for lodging fixing means, such as tacks, in the vicinity of the defect edges.
(58) The method of treating a hernia defect with the prosthesis 1 of
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(61) The surgeon then moves the prosthesis 1 closer to the peritoneum 104/abdominal wall 101 so that the first surface 2a of the prosthesis 1 bears on the peritoneum 104/abdominal wall 101; the surgeon grasps the inner perimeter 5b of the first skirt 4 with a laparoscopic tool so as to lift the first skirt 4 and gain access to the protected space 11. A tacker 17 is then introduced in the abdominal cavity 109 by means of a trocar (not shown). The distal end of the tacker 17 is introduced in the protected space 11 and a tack 16 is fired in the direction of the peritoneum 104/abdominal wall 101, as shown on
(62) In embodiments where the attaching line 6 of the prosthesis 1 is continuous and offset towards the center of the prosthesis 1 from the outer edge 3c of the first barrier layer of film 3, as shown on
(63) The same operation is repeated for each tack 16, as many times as deemed necessary by the surgeon in order to obtain an efficient fixation of the prosthesis 1 to the peritoneum 104/abdominal wall 101.
(64) With reference to
(65) As a result, the risk of recurrence provoked by the formation of post-surgical adhesions between the fixing means, such as tacks 16, and the viscera organs of the abdominal cavity 109 is dramatically decreased with the prosthesis 1 of the invention.
(66) In embodiments, the first skirt 4 is provided on its surface regarding the film 3 with a tacky layer of biocompatible materials, and the surgeon may cover the head 16a of each tack 16 and then stick the first skirt 4 to the film 3 for a reinforced protection and reliable separation of the tack's head from the surrounding biological issues of the abdominal cavity.
(67) The prosthesis of the invention therefore allows completing intraperitoneal repair with fewer risks of recurrence or of postoperative complications.