Method and apparatus for oil and gas operations
11391110 · 2022-07-19
Assignee
Inventors
Cpc classification
E21B33/035
FIXED CONSTRUCTIONS
E21B49/001
FIXED CONSTRUCTIONS
E21B33/076
FIXED CONSTRUCTIONS
International classification
E21B33/076
FIXED CONSTRUCTIONS
E21B49/08
FIXED CONSTRUCTIONS
E21B33/035
FIXED CONSTRUCTIONS
E21B33/038
FIXED CONSTRUCTIONS
E21B49/00
FIXED CONSTRUCTIONS
Abstract
An apparatus and system for accessing a flow system (such as a subsea tree) in a subsea oil and gas production system, and method of use. The apparatus comprises a body defining a conduit therethrough and a first connector for connecting the body to the flow system. A second connector is configured for connecting the body to an intervention apparatus, such as an injection or sampling equipment. In use, the conduit provides an intervention path from the intervention apparatus to the flow system. Aspects of the invention relate to combined injection and sampling units, and have particular application to well scale squeeze operations.
Claims
1. A subsea oil and gas production system comprising: a subsea manifold; a jumper flowline; and an access hub disposed between a flowline connector of the subsea manifold for the jumper flowline and the jumper flowline; wherein the access hub comprises a hub body, a first hub connector connected to the flowline connector of the subsea manifold for the jumper flowline, and a conduit through the hub body between the first hub connector and the jumper flowline; and wherein the access hub comprises an opening in the hub body, the opening providing an inlet for entry of fluid into the subsea manifold via the access hub.
2. The system according to claim 1, wherein the subsea manifold is selected from a group comprising: a subsea collection manifold; a Pipe Line End Manifold (PLEM); a Pipe Line End Termination (PLET); and a subsea Flow Line End Termination (FLET).
3. The system according to claim 1, wherein the access hub is located downstream of the jumper flowline.
4. The system according to claim 1, wherein the access hub is located downstream of a section of jumper flowline.
5. The system according to claim 1, wherein the subsea manifold comprises a Christmas tree.
6. The system according to claim 5, wherein the jumper flowline comprises a downstream jumper flowline.
7. The system according to claim 1, wherein the opening provides an access point to the subsea oil and gas production system.
8. The system according to claim 1, wherein the subsea oil and gas production system comprises a further opening.
9. The system according to claim 1, wherein the subsea oil and gas production system provides an access point or points in the jumper flowline.
10. An access hub for a flow system in a subsea oil and gas production system, the access hub comprising: a hub body; and a first hub connector for connecting the hub body to a flowline connector of a subsea manifold for a jumper flowline; wherein the access hub is configured to be disposed between the flowline connector of the subsea manifold for the jumper flowline and the jumper flowline; wherein the access hub further comprises a conduit through the hub body between the first hub connector and the jumper flowline; and wherein the access hub further comprises an opening in the hub body, the opening providing an inlet for entry of fluid into the subsea manifold via the access hub.
11. A subsea oil and gas production system comprising: a subsea manifold; a first jumper flowline; and an access hub disposed between a flowline connector of the subsea manifold for the first jumper flowline and the first jumper flowline; wherein the access hub comprises a hub body, a first hub connector connected to the flowline connector of the subsea manifold for the first jumper flowline, and a conduit through the hub body between a first connector and the first jumper flowline; and wherein the access hub comprises a second hub connector, the second hub connector providing an inlet for entry of fluid into the subsea manifold via the access hub.
12. The system according to claim 11, wherein the subsea manifold selected from a group comprising: a subsea collection manifold; a Pipe Line End Manifold (PLEM); a Pipe Line End Termination (PLET); and a subsea Flow Line End Termination (FLET).
13. The system according to claim 11, wherein the access hub is located downstream of the first jumper flowline.
14. The system according to claim 11, wherein the access hub is located downstream of a section of the first jumper flowline.
15. The system according to claim 11, wherein the subsea manifold comprises a Christmas tree.
16. The system according to claim 15, wherein the first jumper flowline comprises a downstream jumper flowline.
17. The system according to claim 11, wherein the second hub connector provides an access point to the subsea oil and gas production system.
18. The system according to claim 11, wherein the access hub comprises a further hub connector.
19. The system according to claim 11, wherein the subsea oil and gas production system provides an access point or points in the first jumper flowline.
20. An access hub for a flow system in a subsea oil and gas production system, the access hub comprising: a hub body; and a first hub connector for connecting the hub body to a flowline connector of a subsea manifold for a jumper flowline; wherein the access hub is configured to be disposed between the flowline connector of the subsea manifold for the jumper flowline and the jumper flowline; wherein the access hub further comprises a conduit through the hub body between a first connector and the jumper flowline; and wherein the access hub further comprises a second hub connector, the second hub connector for providing an inlet for entry of fluid into the subsea manifold via the access hub.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) There will now be described, by way of example only, various embodiments of the invention with reference to the drawings, of which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(16) Referring firstly to
(17) The production bore 12 comprises hydraulically controlled valves which include a production master valve 18 and a production swab valve 20 (as is typical for a vertical subsea tree). The production bore 12 also comprises a branch 22 which in includes production choke valve 24, and which may be closed from the bore 12 via production wing valve 26. The production branch 22 also includes an outlet conduit 28 leading to a flowline connector 30, which in this case is an ROV clamp, but may be any industry standard design including but not limited to ROV clamps, collet connectors, or bolted flanges. In this example the flowline connector 30 is horizontally oriented, and would conventionally be used for connection of a horizontally or vertically deployed jumper flowline.
(18) On the annulus side, the annulus bore 16 comprises an annulus master valve 32 located below an annulus branch 34, which includes an annulus wing valve 36 which isolates the annulus branch 34 and annulus choke valve 38 from the bore 16. An annulus outlet conduit 40 leads to a flowline connector 42 (which as above may be any industry standard design).
(19) The production system 10 is provided with a flow jumper hub assembly, generally shown at 50, and process equipment 60. An enlarged sectional view of the flow jumper hub assembly 50 is provided at
(20) By providing intervention access points in the flowline jumper, a number of advantages are realised compared with the prior art proposals which rely on access via choke bodies on the tree. Firstly, the production choke valve 24 remains in its originally intended position and therefore may be accessed and controlled using conventional techniques. Secondly, the flowline jumper hub assembly 50 may be engineered to support dynamic and/or static loads imparted by a wide range of fluid intervention equipment and processes, and is not subject to the inherent design limitations of the choke body of the tree. Thirdly, while there are spatial limitations around the choke body of the tree, the flowline jumper hub assembly may be located in a position which allows larger items and/or different configurations of process equipment to be positioned, and may also provide improved access of ROVs and/or divers to the process equipment or other components of the tree (such as the choke). In addition, the described configuration has application to a wide-range of production manifolds, including those which do not have integrated choke bodies (as is the case for example with some designs of subsea tree).
(21) The system 10
(22) The hub 70 may be used in combination with another access hub described herein, for example the hub assembly 50. In this latter case, the hub 70 may provide an inlet to process equipment for a fluid intervention operation and one of the openings of the hub 50 (conveniently the opening 58 which is downstream of the valve 54) may provide an inlet for re-entry of the processed fluid from the process equipment to the production flowline.
(23) Although the hub assembly 50 and the hub 70 are described above with the context of a production system, and are shown to provide access points for the production wing of the tree, it will be appreciated that the hubs 50 and 70 may also be used in other modes and in particular can be connected to the annulus wing, for example to provide similar functionality in an injection process. The same applies to other embodiments of the invention unless the context specifically requires otherwise. Although the hub 70 is shown connected to an external opening of a choke body, other locations on the flow system may be used to provide access to the flow system via the hub, For example, the hub may be configured to be connected to any flange point in the flow system, the removal a blind flange providing a flange connection point for the hub 70. In particular the hub may be connected via any external opening may be downstream of a wing valve of the Christmas tree.
(24) Referring now to
(25) The system 100 differs from the system 10 in that it is provided with an alternative jumper hub 150, which comprises a single hub opening 151 on a main flowline bore 153. An enlarged view of the jumper hub 150 is shown in
(26) The hub 150 may be used in combination with another access hub described herein, for example the hub assembly 50 or the hub 70. In the latter case, the hub 70 may provide an inlet to process equipment for a fluid intervention operation and the hub 150 may provide an inlet for re-entry of the processed fluid from the process equipment to the production flowline.
(27) Referring now to
(28) The system 200 differs from the systems 10 and 100 in the nature of the jumper hub assembly 250 and its connection to the tree 211. In this case the hub assembly 250 comprises a first hub 251 connected to a vertically-oriented flowline connector 230 on the production outlet conduit 228, and a second jumper hub 252 connected to the first jumper hub 251. Each hub 251, 252 comprises an opening (256, 258 respectively) for facilitating access to process equipment 60, and functions in a similar manner to the hub assembly 50 of system 10. In this case, the hub 251 does not include a valve, and instead directs all of the fluid to the outlet and into the process equipment 60. However, in this embodiment the first jumper hub 251 comprises a vertically-oriented spool piece 260 with a perpendicular bend 262 into a horizontal section 264 on which the openings 256, 258 are located. The second hub 252 is connected to a vertically oriented ‘U’ spool jumper flowline 266. This embodiment provides a convenient horizontal section for access to the production flow for fluid intervention in a vertical ‘U’ spool configuration.
(29) Referring now to
(30) The hub 350 may be used in combination with another access hub described herein, for example the hub assembly 50 or the hub 70. In the latter case, the hub 70 may provide an inlet to process equipment for a fluid intervention operation and the hub 350 may provide an inlet for re-entry of the processed fluid from the process equipment to the production flowline. Alternatively or in addition, the configuration 300 may be modified to include a double hub assembly similar to the hub 50 in place of the hub 350, which may or may not include a valve in the main flowline bore.
(31) The above-described embodiments provide a number of configurations for accessing a flow system in an oil and gas production system, which are flexible and suitable for use with and/or retrofitting to industry standard or proprietary oil and gas production manifolds. The invention extends to alternative configurations which provide access points through modified connections to the cap or mandrel of the tree, as described below.
(32)
(33) In place of the conventional tree cap 17 used in the embodiments of
(34) Also shown in
(35) Significantly, the above-described tree cap hub 417 provides a convenient and flexible way of carrying out fluid interventions which does not rely on the removal of or interference with choke valves. In addition, the tree cap itself is typically able to withstand static and dynamic loading far in excess of the choke bodies, which facilitates mounting of large and massive process equipment associated with the fluid intervention operations onto the tree.
(36) Referring now to
(37) An annulus bore 516 is in fluid communication with the production wing via a cross-over loop 519. The upper part of the tree 511 is closed by upper and lower plugs 523, 525 respectively.
(38) Also shown in
(39) The tree mandrel injection hub 550 provides another convenient means of performing fluid intervention, this time via the annulus of a horizontal style tree. This embodiment offers similar advantages to the embodiment of
(40) It will be appreciated that the present invention provides a hub for access to a subsea flow system that facilitates a wide range of different subsea operations. One example application to a combined injection and sampling hub will be described with reference to
(41)
(42) The system 600 also comprises an upper injection hose 670, deployed from a surface vessel (not shown). The upper injection hose 670 is coupled to a subsea injection hose 672 via a weak link umbilical coupling 680, which functions to protect the subsea equipment, including the subsea injection hose 672 and the equipment to which it is coupled from movement of the vessel or retrieval of the hose. The subsea injection hose 672 is terminated by a hose connection termination 674 which is configured to be coupled to the hub 650. The hub 650 is configured as a combined sampling and injection hub, and is shown in more detail in
(43) As shown most clearly in
(44) The hub 650 comprises an injection bore 682 which extends through the hub body 684 between an opening 686 from the main production bore 640 and the hose connection coupling 688.
(45) Disposed between the opening 686 and the hose connection coupling 688 is an isolation valve 690 which functions to isolate the flow system from injection flow. In this example, a single isolation valve is provided, although alternative embodiments may include multiple isolation valves in series. The isolation valve 690 is a ball valve, although other valve types (including but not limited to gate valves) may be used in alternative embodiments of the invention. The valve 690 is designed to have a fail-safe closed condition (in embodiments with multiple valves at least one should have a fail-safe closed condition).
(46) The hub 650 is also provided with a sampling chamber 700. The sampling chamber comprises an inlet 702 fluidly connected to the injection bore 682, and an outlet 704 which is in fluid communication with the main production bore 640 downstream of the opening 686. The sampling chamber 700 is provided with an end effector 706, which may be pushed down into the flow in the production bore 640 to create a hydrodynamic pressure which diverts flow into the injection bore 682 and into the sampling chamber 700 via the inlet 702. Fluid circulates back into the main production bore via the outlet 704.
(47) In an alternative configuration the inlet 702 may be fluidly connected directly to the production bore 640, and the end effector 706 may cause the flow to be diverted into the chamber 700 directly from the bore 640 via the inlet.
(48) The sampling chamber 700 also comprises a sampling port 708, which extends via a stem 710 into the volume defined by the sampling chamber. Access to the sampling port 708 is controlled by one or more sampling needle valves 712. The system is configured for use with a sampling hot stab 714 and receptacle which is operated by an ROV to transfer fluid from the sampling chamber into a production fluid sample bottle (as will be described below with reference to
(49) The operation of the system 600 in an application to a well squeeze operation will now be described, with reference to
(50) The injection hose assembly 670/672 is prepared by setting the weak link coupling 680 to a locked position and by adjusting any trim floats used to control its buoyancy. The hose connection valve 675 is shut off and the hose is pressure tested before setting the hose pressure to the required deployment value. A second ROV 685 is deployed below the vessel (not shown) and the hose is deployed overboard to the ROV. The ROV then flies the hose connection 674 to the hub 650, and the connection 674 is clamped onto the hub and pressure tested above the isolation valve 690 via an ROV hot stab. The weak link 680 is set to its unlocked position to allow it to release the hose 670 from the subsea hose 672 and the hub 650 in the event of movement of the vessel from its location or retrieval of the hose.
(51) The tree isolation valve is opened, and the injection hose 672 is pressurised to the desired injection pressure. The hose connection valve 675 is opened to the desired setting, and the isolation valve is opened. Finally the production wing isolation valve is opened to allow injection flow from the hose 672 to the production bore to commence and the squeeze operation to be performed. On completion, the sequence is reversed to remove the hose connection 674 and replace the pressure cap 668 and any debris/insulation caps on the hub 650.
(52) It is a feature of this aspect and embodiment of the invention that the hub 650 is a combined injection and sampling hub; i.e. the hub can be used in an injection mode (for example a well squeeze operation as described above) and in a sampling mode as described below with reference to
(53) The sampling operation may conveniently be performed using two independently operated ROV spreads, although it is also possible to perform this operation with a single ROV. In the preparatory steps, a first ROV (not shown) inspects the hub 650 with its pressure cap 668 in place (as shown in
(54) The sampling LARS 720 subsequently used to deploy a sampling carousel 730 from the vessel (not shown) to depth and a second ROV 685 flies the sampling carousel 730 to the hub location. The pressure cap 668 is configured as a mount for the sampling carousel 730. The sampling carousel is located on the pressure cap locator, and the ROV 685 indexes the carousel to access the first sampling bottle 732. The hot stab (not shown) of the sampling bottle is connected to the fluid sampling port 708 to allow the sampling chamber 700 to be evacuated to the sampling bottle 732. The procedure can be repeated for multiple bottles as desired or until the bottles are used.
(55) On completion, the sample bottle carousel 730 is detached from the pressure cap 668 and the LARS 720 winch is used to recover the sample bottle carousel and the samples to surface. The debris/insulation cap is replaced on the pressure cap 668, and the hub is left in the condition shown in
(56) The invention provides an apparatus and system for accessing a flow system (such as a subsea tree) in a subsea oil and gas production system, and method of use. The apparatus comprises a body defining a conduit therethrough and a first connector for connecting the body to the flow system. A second connector is configured for connecting the body to an intervention apparatus, such as an injection or sampling equipment. In use, the conduit provides an intervention path from the intervention apparatus to the flow system. Aspects of the invention relate to combined injection and sampling units, and have particular application to well scale squeeze operations.
(57) Embodiments of the invention provide a range of hubs and/or hub assemblies which facilitate convenient intervention operations. These include fluid introduction for well scale squeeze operations, well kill, hydrate remediation, and/or hydrate/debris blockage removal; fluid removal for well fluid sampling and/or well fluid redirection; and/or the addition of instrumentation for monitoring pressure, temperature, flow rate, fluid composition, erosion and/or corrosion. Aspects of the invention facilitate injection and sampling through a combined unit which provides an injection access point and a sampling access point. Other applications are also within the scope of the invention.
(58) It will be appreciated that the invention facilitates access to the flow system in a wide range of locations. These include locations at or on the tree, including on a tree or mandrel cap, adjacent the choke body, or immediately adjacent the tree between a flowline connector or a jumper. Alternatively the apparatus of the invention may be used in locations disposed further away from the tree. These include (but are not limited to) downstream of a jumper flowline or a section of a jumper flowline; a subsea collection manifold system; a subsea Pipe Line End Manifold (PLEM); a subsea Pipe Line End Termination (PLET); and/or a subsea Flow Line End Termination (FLET).
(59) Various modifications may be made within the scope of the invention as herein intended, and embodiments of the invention may include combinations of features other than those expressly described herein.