Heat exchanger for steam generator and steam generator comprising same
11391525 · 2022-07-19
Assignee
Inventors
Cpc classification
F28F3/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchanger for a steam generator according to one embodiment of the present invention comprises a plate and channels formed on the plate by an photo-chemical etching method, wherein the channels comprise: a primary heat transmission section formed in a manner of having a bent or curved flow path so as to be extended longer than the length at which one side and the other side are connected in a straight line; and a flow path resistance section, formed having a smaller width than the width of the channels formed on the primary heat transmission section and being connected to the one side of the primary transmission section in a manner of having a bent or curved flow path so as to be extended longer than the length at which an inlet and an outlet are connected in a straight line.
Claims
1. A heat exchanger for a steam generator, the heat exchanger comprising: a plate; and channels formed on the plate, wherein each of the channels comprises: a primary heat transmission section including a bent or curved flow path to extend longer than a distance between one side and another side; and a flow resistance section formed having a smaller width than the width of the channels formed on the primary heat transmission section, and connected to one side of the primary heat transmission section in a manner of having a bent or curved flow path to extend longer than a distance between an inlet and an outlet, wherein a common header extends from an edge of the plate to the inlet of each of the flow resistance sections to distribute fluid into each of the channels, wherein the common header extends in a direction intersecting with a direction from the inlet to the outlet of the flow resistance section, and wherein the common header comprises: a first section extending in a first direction intersecting with a direction from the inlet to the outlet of the flow resistance section; and a second section extending in a second direction parallel to the direction from the inlet to the outlet of the flow resistance section, wherein the first section and the second section are configured to intersect each other, wherein the first section and the second section are provided in plural, the plurality of the first sections are formed at positions spaced apart from each other in the second direction, and the plurality of the second sections are formed at positions spaced apart from each other in the first direction, and wherein, the lengths of the plurality of first section formed at positions spaced apart from each other are the same, and the lengths of the plurality of second section formed at positions spaced apart from each other are the same.
2. The heat exchanger of claim 1, wherein each of the channels includes a flow path expanding section formed between the flow resistance section and the primary heat transmission section in a manner of having a gradually increasing width.
3. The heat exchanger of claim 1, wherein the flow resistance section comprises: first parts extending in a first direction as a direction connecting the inlet and the outlet to each other; and second parts extending in a second direction intersecting with the first direction, wherein the first and second parts are formed in an alternating manner.
4. The heat exchanger of claim 1, wherein the primary heat transmission section comprises: a first area in which fluid in a liquid state exists; a second area in which fluid in liquid and gaseous states exists; and a third area in which fluid in a gaseous state exists, wherein at least one of channels of the first to third areas is connected in a communicating manner.
5. The heat exchanger of claim 4, wherein the flow resistance section serves as an economizer that uniformizes a flow rate of an inlet of the heat exchanger and increases heat exchange efficiency at a single-phase area.
6. The heat exchanger of claim 1, wherein the plate is provided with channels formed by a photo-chemical etching method or in a pressing manner.
7. A steam generator comprising the heat exchanger according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
MODES FOR CARRYING OUT THE PREFERRED EMBODIMENTS
(12) Description will now be given in detail of a heat exchanger for a steam generator according to exemplary embodiments disclosed herein, with reference to the accompanying drawings. A suffix “module” or “unit” used for constituent elements disclosed in the following description is merely intended for easy description of the specification, and the suffix itself does not give any special meaning or function. For the sake of brief description with reference to the drawings, the same or equivalent components will be provided with the same reference numbers, and description thereof will not be repeated. A singular representation may include a plural representation unless it represents a definitely different meaning from the context.
(13) A steam generator turns (converts) secondary water into steam using heat of primary water, supplies the steam to a turbine, and rotates the turbine using the supplied steam to generate electric power. A plurality of heat exchangers is disposed in the steam generator. And, when a first fluid passes through a first plate of a heat exchanger, a second fluid passing through a second plate is converted into steam by heat transferred to the second plate which is disposed adjacent to the first plate.
(14)
(15) As illustrated in
(16) In this process, generally in heat exchangers involving two phase flow within flow channels, flow instabilities may occur if the flow path (d1 in
(17) To reduce such effects a shell and tube type steam generator with a wide general operation range applies an orifice with high flow resistance at the inlet of the secondary tube.
(18) As illustrated in
(19) The first plate and the second plate may be installed at positions where inlets or outlets thereof do not overlap each other, and thus the present invention may not be limited to the configuration of the printed circuit flow path as illustrated in
(20) Hereinafter, a heat exchanger or a heat exchanger for a steam generator disclosed herein, unless especially mentioned, generally refers to the general plate type and printed circuit heat exchangers, and also even a case of employing a different processing or bonding method for plates.
(21)
(22) While a second fluid flows through the second plate 220, 320, 420, 520, 620, phase transition from liquid to gas occurs, thereby generating steam. The second plate 220, 320, 420, 520, 620 may include a plurality of channels C, which may have widths in the range of one meter (m) to several millimeters (mm).
(23) Each of the channels C may divided into a primary heat transmission section 221, 321, 421, 521, 621 and a flow resistance section 222, 322, 422, 522, 622. The channel C of the primary heat transmission section 221, 321, 421, 521, 621 may be bent so as to extend longer than a distance between one side 221a, 321a, 421a, 521a, 621a and another side 221b, 321b, 421b, 521b, 621b (a length at which one side 221a, 321a, 421a, 521a, 621a and another side 221b, 321b, 421b, 521b, 621b are connected in a straight line). This may extend the length of each channel C than the straightly-connected length, which may greatly increase a heat exchange area and improve heat exchanger efficiency accordingly. The embodiment disclosed herein merely illustrates the bent shape, but the present invention may not be necessarily limited to the flow path in the bent shape because a similar effect can be obtained even in case of using a curved flow path.
(24) Each of the channels of the flow resistance section 222, 322, 422, 522, 622 may have a width smaller than the width of the channel formed on the primary heat transmission section 221, 321, 421, 521, 621, and may be bent so as to extend longer than a distance between one side 222a, 322a, 422a, 522a, 622a and another side 222b, 322b, 422b, 522b, 622b (a length at which one side 222a, 322a, 422a, 522a, 622a and another side 222b, 322b, 422b, 522b, 622b are connected in a straight line). The flow resistance section 222, 322, 422, 522, 622 may be connected to one side corresponding to an inlet of the primary heat transmission section 221, 321, 421, 521, 621. The flow resistance section 222, 322, 422, 522, 622 may be provided with longer and narrower channels at the inlet area, resulting in greater flow resistance and thus reduced flow instability in each channel within a wide operation range. Accordingly, the steam generator can operate in a stable state. The embodiment disclosed herein merely illustrates the bent shape, but the present invention may not be necessarily limited to the bent shape because a similar effect can be obtained even in case of using a curved flow path.
(25) A flow path expanding section 223, 323, 423, 523, 623 may be formed between the flow resistance section 222, 322, 422, 522, 622 and the primary heat transmission section 221, 321, 421, 521, 621. The flow path expanding section 223, 323, 423, 523, 623 may have a width which gradually increases, thereby preventing a drastic change in the coolant flow.
(26)
(27) Referring to
(28) Referring to
(29)
(30) Referring to
(31) Referring to
(32)
(33) Referring to
(34) To achieve this, a bypass portion 622e is provided in which the backward path has greater flow resistance. The bypass portion 622e connects an edge of one of the tilt portions to a portion between both ends of the other tilt portion so as to be getting away from an outlet.
(35)
(36) The second plate 1220, 1320, 1420, 1520, 1620 may include a plurality of channels C, which have widths in the range of 1 m to several millimeters (mm).
(37) Each of the channels C formed on the second plate 1220, 1320, 1420, 1520, 1620 may be divided into a primary heat transmission section 1221, 1321, 1421, 1521, 1621 and a flow resistance section 1222, 1322, 1422, 1522, 1622. Each of the channels C of the primary heat transmission sections 1221, 1321, 1421, 1521, 1621 may be bent so as to extend longer than a distance between one side 1221a, 1321a, 1421a, 1521a, 1621a and another side 1221b, 1321b, 1421b, 1521b, 1621b (a length at which one side 1221a, 1321a, 1421a, 1521a, 1621a and another side 1221b, 1321b, 1421b, 1521b, 1621b are connected in a straight line). This may extend channel length, which may increase the heat exchange area and improve heat exchanger efficiency accordingly. The embodiment disclosed herein merely illustrates the bent shape, but the present invention may not be necessarily limited to the flow path in the bent shape because a similar effect can be obtained even in case of using a curved flow path.
(38) Each of the channels of the flow resistance section 1222, 1322, 1422, 1522, 1622 may have a width smaller than a channel formed on the primary heat transmission section 1221, 1321, 1421, 1521, 1621, and may be bent so as to extend longer than a distance between one side 1222a, 1322a, 1422a, 1522a, 1622a and another side 1222b, 1322b, 1422b, 1522b, 1622b (a length at which one side 1222a, 1322a, 1422a, 1522a, 1622a and another side 1222b, 1322b, 1422b, 1522b, 1622b are connected in a straight line). The flow resistance section 1222, 1322, 1422, 1522, 1622 may be connected to one side corresponding to an inlet of the primary heat transmission section 1221, 1321, 1421, 1521, 1621. The flow resistance section 1222, 1322, 1422, 1522, 1622 may form channels, which are longer in length and smaller in width, at the inlet area of the heat exchanger. This may result in greater flow resistance and thus reduced flow instability in each channel within a wide operation range. Accordingly, the steam generator can operate in a stable state. The embodiment disclosed herein merely illustrates the bent shape, but the present invention may not be necessarily limited to the bent shape because a similar effect can be obtained even in case of using a curved flow path.
(39) A flow path expanding section 1223, 1323, 1423, 1523, 1623 may be formed between the flow resistance section 1222, 1322, 1422, 1522, 1622 and the primary heat transmission section 1221, 1321, 1421, 1521, 1621.
(40) The flow path expanding section 1223, 1323, 1423, 1523, 1623 may have a width which gradually increases, thereby preventing a drastic change in the coolant flow.
(41) Also, a common header 1224, 1324, 1424, 1524, 1624 may be formed at an inlet of the flow resistance section 1222, 1322, 1422, 1522, 1622. A second fluid supplied through the common header 1224, 1324, 1424, 1524, 1624 is distributed into the channels C of the second plate 1220, 1320, 1420, 1520, 1620, respectively.
(42)
(43) Referring to
(44) Referring to
(45)
(46) Referring to
(47) Referring to
(48)
(49) Referring to
(50) To achieve this, a bypass portion 1622e is provided in which the backward path has greater flow resistance. The bypass portion 1622e connects one end of one of the tilt portions to a portion between both ends of the other tilt portion so as to be getting away from an outlet.
(51)
(52) Referring to
(53) The embodiment disclosed herein merely illustrates the bent shape, but the present invention may not be necessarily limited to the flow path in the bent shape because a similar effect can be obtained even in case of using a curved flow path.
(54) The primary heat transmission section 221 may be divided into a first area R1 in which fluid in a liquid state exists, a second area R2 in which fluid in liquid and gaseous states exists, and a third area R3 in which fluid in a gaseous state exists.
(55) The channels C of the second area R2 or the third area R3 may communicate with each other. In more detail, the channels C of the second area R2 adjacent to the third area R3 may communicate with each other. This may more facilitate the fluid in the gaseous state to flow along the channels C.
(56) Each of the channels of the flow resistance section 222 may be configured to be narrower in width than the channel formed on the primary heat transmission section 221, and configured into a bent form so as to extend longer than a distance between an inlet 222a and an outlet 222b (a length at which an inlet 222a and an outlet 222b are connected in a straight line). The flow resistance section 222 may be connected to one side corresponding to an inlet of the primary heat transmission section 221. The flow resistance section 222 may form channels with a longer length and a smaller width at an inlet area of the heat exchanger, to generate great flow resistance, thereby reducing flow instability in each channel within a wide operation range. This may allow for a stable operation of the steam generator. This embodiment merely illustrates the bent shape, but the present invention may not be limited to the bent shape because a similar effect can be obtained even in case of using a curved flow path.
(57) A flow path expanding section 223 may be formed between the flow resistance section 222 and the primary heat transmission section 221. The flow path expanding section 223 may be formed to have a gradually increasing width, so as to prevent the drastic change in a flow of coolant.
(58) Still referring to
(59) Also, referring to
(60)
(61) And,
(62) As illustrated in
(63) While flowing along the first plate 710, a first fluid transfers heat to a second fluid which flows along the second and third plates 720 and 730. Phase transition of the second fluid from liquid to gas may occur due to the heat from the first fluid.
(64) In this instance, the second and third plates 720 and 730 may form one channel at a predetermined section. That is, as illustrated in
(65) Referring back to
(66) Each of the channels C of the flow resistance section 722 is configured to be narrower in width than the channel formed on the primary heat transmission section 721, and configured into a bent form so as to extend longer than a distance between an inlet 722a and an outlet 722b (a length at which an inlet 722a and an outlet 722b are connected in a straight line). The flow resistance section 722 may be connected to one side corresponding to an inlet of the primary heat transmission section 721. The flow resistance section 722 may form channels with a longer length and a smaller width at an inlet area of the heat exchanger, to generate great flow resistance, thereby reducing flow instability in each channel within a wide operation range. This may allow for a stable operation of the steam generator. This embodiment merely illustrates the bent shape, but the present invention may not be limited to the bent shape because a similar effect can be obtained even in case of using a curved flow path.
(67) A flow path expanding section 723 may be formed between the flow resistance section 722 and the primary heat transmission section 721. The flow path expanding section 723 may have a width which gradually increases, so as to prevent the drastic change in a flow of coolant.
(68) Referring back to
(69) Referring back to
(70) The plates illustrated in
(71)
(72) To achieve this, bypass portion 612e, 622e with great flow resistances is provided, which results from extended backward path and interference between flowing directions intersecting with each. The bypass portion 612e, 622e is configured in a manner that connects one end of one of the tilt portions to a portion between both ends of the other tilt portion so as to be getting away from an outlet.
(73) Fluid flows along the first tilt portion 612c, 622c and the second tilt portion 612d, 622d in the forward direction, whereas flowing along the first tilt portion 612c, 622c and then flowing toward a middle point of the second tilt portion 612d, 622d via the bypass portion 612e, 622e in the backward direction. Accordingly, the backward path may become longer than the forward path and flowing directions of the backward and forward paths may cross each other to cause interference therebetween. This may result in more increased backward flow resistance than forward flow resistance.
(74) The aforementioned heat exchanger for the steam generator may not be necessarily limited to the configurations and methods of the foregoing embodiments, but a part or all of the embodiments can be selectively combined to derive many variations.
(75) [Industrial Availability]
(76) The heat exchanger for the steam generator according to the present invention may not be limited applied to the configurations and methods of the aforementioned embodiments, but a part or all of the embodiments can be selectively combined to derive various modifications.