Space divider of a milking parlor arrangement, and milking parlor arrangement
11388882 · 2022-07-19
Assignee
Inventors
- Otto Krone (Ibbenbüren, DE)
- Derk Hensel (Jessen, DE)
- Thomas Mader (Rheda-Wiedenbrück, DE)
- Rolf Teckentrup (Oelde, DE)
- Armin Hönscheid (Bönen, DE)
- Dieter Hille (Oelde, DE)
- Magnus Wiethoff (Oelde, DE)
- Marc Trossehl (Werne, DE)
- Reinhard Balkenhol (Paderborn, DE)
- Adib Matty (Essen, DE)
Cpc classification
A01J7/025
HUMAN NECESSITIES
A01J5/007
HUMAN NECESSITIES
A01J7/02
HUMAN NECESSITIES
International classification
A01J7/02
HUMAN NECESSITIES
Abstract
A space divider of a milking parlor arrangement for at least one milking parlor for milking milk-producing animals, wherein the space divider is arranged approximately parallel to a longitudinal axis of the animal to be milked, has an arm device having a milking cluster, which can be adjusted from a parking position to a working position and back. The arm device is arranged with the milking cluster in the parking position in the space divider and can be adjusted into the working position laterally to the animal to be milked between the front and rear legs thereof. The space divider may include a replaceable service unit.
Claims
1. A divider for a longitudinal side of a milking parlor milking stall for milking milk producing animals, the divider comprising: a housing having first and second lateral cladding arranged on respective lateral sides of the divider, wherein the first and second lateral cladding each have a hindquarters portion, a central portion, and a head portion laterally arranged so that the central portion is laterally between the hindquarters and head portions, wherein the hindquarters portions of the first and second lateral cladding form a service unit enclosure, and wherein the central portions of the first and second lateral claddings forms an arm enclosure that is laterally closed on one lateral side of the housing by the first lateral cladding and is open on an opposite lateral side of the housing by an opening in the second lateral cladding; a cover operatively joined to a rear side of the first and second lateral claddings to at least partially enclose the service unit enclosure; an arm for supporting a milking cluster, and the arm is adjustable between a parked position in which the arm and milking cluster are arranged in the arm enclosure and an operating position in which the milking cluster and a portion of the arm are arranged between front and hind legs of a milk-producing animal; and a service unit having a stationary position inside the service unit enclosure during a plurality of milking operations and a service position that is removed from the service enclosure and disconnected from all milking equipment in the milking stall, wherein the service unit includes milk channel parts, including a seal, a measuring device, and a milk sensor, wherein the service unit is releasably couplable to a plurality of quick connectors arranged in the hindquarters portion of the first and second lateral claddings.
2. The divider of claim 1, wherein the service unit includes a milk-channel frame disposed in the service unit enclosure to support at least a portion of a milk channel.
3. The divider of claim 1, and the service unit comprises: a central communication line connected between the service unit and a control unit that is arranged on an upper side of a central portion of the divider.
4. The divider of claim 1, wherein the arm is further adjustable between an attachment position and the parked position and the operating position, and the attachment position is predetermined to support the milking cluster in a position for an automatic attachment of the milking cluster to teats of a milk-producing animal, and the divider further comprises: a position sensor operatively associated with the arm and directed to obtain teat position data of the milk-producing animal.
5. The divider of claim 1, wherein the arm operating position is a fixed preliminary position defined by a stop and to support the milking cluster in the fixed preliminary position.
6. The divider of claim 1, wherein the arm comprises: an upper arm; and a lower arm coupled to the upper arm.
7. The divider of claim 1, and further comprising: a drive unit arranged at an above-animal position and operatively engaged with the arm.
8. The divider of claim 1, and further comprising: an arm device drive unit arranged beneath a milking platform elevation and the arm device drive unit is operatively engaged with the arm device.
9. The divider of claim 1, and further comprising: an arm drive unit releasably engaged with the arm.
10. The divider of claim 9, wherein the arm device drive unit is arranged beneath a milking platform elevation.
11. The divider of claim 1, and further comprising: an arm drive unit including a servomotor operatively engaged with the arm.
12. The divider of claim 1, and further comprising: an arm drive unit including a direct drive operatively engaged with the arm.
13. The divider of claim 1, and further comprising: an arm drive unit including a torque motor operatively engaged with the arm.
14. The divider of claim 1 wherein, the arm in the parked position is arranged at least partially in a milking cluster opening defined by the divider.
15. The divider of claim 1, and further comprising: a milking cluster cleaner joined to the divider.
16. The divider of claim 1, wherein the arm includes a parallel milking cluster guide.
17. The divider of claim 16, wherein the parallel milking cluster guide includes a plurality of rods.
18. The divider of claim 16, wherein the arm includes a plurality of parallel-guide drive elements.
19. The divider of claim 18, wherein at least one of the parallel-guide drive elements includes a connector disposed between the arm and the milking cluster.
20. The divider of claim 19, wherein the connector includes a belt.
21. The divider of claim 1, wherein the arm includes a driver.
22. The divider of claim 19, wherein the connector includes a plurality of belts.
23. The divider of claim 1, wherein the divider and the arm are preassembled into a modular unit.
24. The divider of claim 1, wherein the arm is adjusted into the parked position in a scissors movement.
25. The divider of claim 1, wherein: the cladding includes two self-supporting half-shells.
26. The divider of claim 25, wherein the two self-supporting half-shells are hydro-formed from a stainless-steel sheet.
27. The divider of claim 1, and wherein: the service unit is interchangeable with a second service unit.
28. The divider of claim 1, and further comprising: transporting rollers.
29. The divider of claim 1, wherein the service unit further comprises: a carry frame.
30. The divider of claim 1, wherein the divider further comprises: a second service unit having substantially the same milk channel parts and quick connectors as the service unit to alternate position and connections with the service unit.
31. The divider of claim 30, wherein the service unit further comprises: a carry frame.
32. A milking parlor for milking milk-producing animals, having at least one divider for a longitudinal side of a milking stall, the divider comprising: a housing having first and second lateral cladding arranged on respective lateral sides of the divider, wherein the first and second lateral cladding each have a hindquarters portion, a central portion, and a head portion laterally arranged so that the central portion is laterally between the hindquarters and head portions, wherein the hindquarters portions of the first and second lateral cladding form a service unit enclosure, and wherein the central portions of the first and second lateral claddings forms an arm enclosure that is laterally closed on one lateral side of the housing by the first lateral cladding and is open on an opposite lateral side of the housing by an opening in the second lateral cladding; a cover operatively joined to a rear side of the housing first and second lateral claddings and disposed to at least partially enclose the service unit enclosure; an arm for supporting a milking cluster and the arm is adjustable between a parked position in which the arm and milking cluster are in the arm enclosure and an operating position between in which the milking cluster and a portion of the arm are arranged outside of the arm enclosure; and a service unit having a stationary position inside the service unit enclosure during a plurality of milking operations and a service position that is removed from the service enclosure and disconnected from all milking equipment in the milking stall, and the service unit comprises: milk channel parts including; a seal, a measuring device, a milk sensor, wherein the service unit is releasably couplable to a plurality of quick connectors arranged in the hindquarters portion of the first and second lateral claddings to releasably join the service unit to the divider and a central control line.
33. The milking parlor of claim 32, wherein the milking parlor is a rotary milking parlor.
34. The milking parlor of claim 33, wherein the rotary milking parlor is an external rotary milking parlor.
35. The milking parlor of claim 32, wherein the milking parlor divider can be adjusted between the longitudinal direction of the milking stall, and an animal access position.
36. The milking parlor of claim 32, wherein the divider is adjustable between a longitudinal direction milking position and an access position, wherein an end of the divider is oriented in the direction of a partitioning of a pit for milkers and is arranged in closer proximity to the pit partitioning in the milking position than in the access position.
37. The milking parlor of claim 32, wherein the divider is adjustable with other dividers, between a longitudinal direction position and an animal access position.
38. The milking parlor of claim 35, wherein the dividers in the access position at least partially define a sub-region of the associated milking stall, and at least partially define a full milking stall in the milking position.
39. The milking parlor of claim 32, and further comprising: a through passage-detection system joined to at least one divider.
40. A divider for a longitudinal side of a milking parlor milking stall for milking milk producing animals, the divider comprising: a housing defining a milking cluster opening in the divider, and including first and second lateral cladding arranged on respective lateral sides of the divider, wherein the first and second lateral cladding each have a hindquarters portion, a central portion, and a head portion laterally arranged so that the central portion is laterally between the hindquarters and head portions, wherein the hindquarters portions of the first and second lateral cladding form a service unit enclosure, and wherein the central portions of the first and second lateral claddings forms an arm enclosure that is laterally closed on one lateral side of the housing by the first lateral cladding and is open on an opposite lateral side of the housing by an opening in the second lateral cladding; an arm for supporting a milking cluster, and the arm is adjustable between a parked position in which the arm and milking cluster are arranged in the arm enclosure, and an operating position in which the milking cluster and a portion of the arm are arranged between front and hind legs of the milk-producing animal; and a service unit having a stationary position inside the service unit enclosure during a plurality of milking operations and a service position that is removed from the service enclosure and disconnected from all milking equipment in the milking stall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages and details can be gathered from the exemplary embodiment illustrated in the figures of the drawing, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(37) The same or like functional elements are provided with like designations in the figures. A number of figures indicate a vertical direction z.
(38)
(39) The milking parlor 1 is constructed in the manner of a so-called external rotary milking parlor. The animals which are to be milked here have their heads directed toward a center, i.e. a point of rotation 2. The rotary milking parlor here can be rotated in a clockwise direction about the point of rotation 2. It is also possible, of course, for the rotary milking parlor, in another embodiment, to be rotated in the counterclockwise direction. In this example, thirty-six milking stalls 3 are arranged on the circumference of the rotary milking parlor and are separated by dividers 4. The dividers 4 are also referred to, for example, as side rails and are oriented more or less parallel to the longitudinal axis of an animal which is to be milked. The milking parlor 1 is used for the mechanical milking of milk-producing animals, e.g. cows, by means of milking clusters 5. Each milking stall 3 has a respective milking cluster 5, which can be adjusted, via an arm device 6, from a parked position into an operating position beneath the udder of an animal which is to be milked, e.g. a cow, in a milking stall 3. Each milking cluster 5 is arranged within a divider 4. The positions will be explained in yet more detail hereinbelow.
(40) The animals can enter the rotary milking parlor via an entrance 7 and leave it again via an exit 8. Once an animal has entered a milking stall 3, it is important for the animal to assume a predefined position. This is achieved by the divider 4 forming an enclosed milking stall 3. When the animal is standing in the milking stall 3, it is preferably the case that within a part of a circle referred to here as attachment region α, the milking cluster 5 is adjusted from the parked position in the divider 4 from the side of the animal, between the front legs and hind legs of the latter, into the operating position beneath the animal's udder and is attached to the latter with the aid of a position sensor (see
(41) All the milking stalls 3 are freely accessible to a milker on the outer circumference of the milking parlor 1, and this allows him to intervene in a milking operation at any time. This operating region is therefore kept free of additional equipment. Any risk to the milker is minimized. The rotary milking parlor can remain constantly in rotation; even the inner region of such a milking parlor/milking system is always accessible to a monitor, without him being at any risk.
(42) The milking cluster 5 is moved laterally up to the animal which is to be milked in the milking stall 3 and positioned beneath the animal's udder from the side.
(43) The arm device 6 has an upper arm 10 and a lower arm 11 and has the function of carrying the milking cluster 5 in a neutral-weight state and of running smoothly enough to follow the movements of the animal which is to be milked.
(44) Different variations of the arm device 6 will be described in yet more detail hereinbelow.
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(47) Two U-shaped walkway passages are arranged here in mirror-inverted form and are separated by a so-called pit G. The pit G is the region where a milker is stationed, it being possible for said milker, from here, to monitor the milking, and intervene with help, on either side without being obstructed by the movement of the arm devices 6.
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(49) The divider 4 is designed here in the form of a housing which contains all the actuating equipment for the arm device 6 and the milking cluster 5 and also control elements and drive units. The divider 4 thus forms a complete unit, which can be preassembled at a given location and can be changed over, or retrofitted, as a complete unit.
(50) The divider 4 here is in the form of a tube structure with a front post 4a, which is slightly inclined, and a rear post 4b. The posts 4a, 4b are connected via a horizontally running horizontal bar 4c. Approximately halfway along their height, the posts 4a, 4b are encased by a cladding 4d, which extends approximately as far as the feet of the posts 4a, 4b. The posts 4a, 4b and the horizontal bar 4c may also be produced in a single piece from bent tubing. The front half of the cladding 4d contains an opening 4e, and this gives a mount, within the divider 4, in the cladding 4d, which may also be curved convexly in the direction of the sides (see, for example,
(51) The milking cluster 5 is fitted on the lower arm 11 of the arm device 6. The milking cluster 5, in this exemplary embodiment, has four teat cups 5a. It is possible for each of the four teat cups 5a, independently of the others, to assume a different position and be fixed automatically or rendered freely moveable. It is thus possible for the teat cups 5a, in the attached state, to assume individual positions, since the teat cups 5a are attached individually. It is also conceivable to have an individual teat-cup-preliminary-positioning means (not illustrated), which can then attach a plurality of teat cups at the same time.
(52) The milking cluster 5 is also provided with a position sensor 13, which in this case is designed in the form of a three-dimensional optical sensor. By way of the position sensor 13, the milking cluster 5 is adjusted from the parked position into the operating position according to
(53) The arm device 6 can be collapsed in scissors form together with the milking cluster 5, as a result of which the width of the milking cluster 5 in the lower swung-in region in the parked position, when the milking cluster 5 is located, for example, in a so-called Clean(ing)-in-Place (CIP) position (see, in this respect,
(54) The milking cluster 5 can assume various positions in the operating state. An attachment position serves, for example, for positioning the teat cups 5a such that they can be fitted in each case to a corresponding teat of an animal which is to be milked. During the milking operation, the arm device 6 supports the milking cluster such that the weight of the milking cluster does not adversely affect the milking operation. Following completion of milking, the teat cups 5a are released again from the udder of the animal which has been milked.
(55) The movement operations of the arm device 6 and of the milking cluster 5 are controlled by means of a control device (not shown here). The control device is connected to the position sensor 13 and the drive unit 9. In this exemplary embodiment, the drive unit 9 is fitted at an upper end of an upper-arm drive shaft 12. The upper-arm drive shaft 12 and, with it, the drive unit 9 and the arm device 6 with the milking cluster 5 are fastened in a guide unit 18 on the horizontal bar 4c of the divider 4 and guided in a rotary and vertically adjustable manner. The upper-arm drive shaft 12 has its lower end fixed to one end of the upper arm 10 of the arm device 6. At its upper end, the upper-arm shaft 12 is coupled to a drive of the drive unit 9. The upper-arm shaft 12, which is designed in the form of a hollow shaft, contains a further shaft for driving the lower arm 11, it being possible for said further shaft to be driven by a further drive of the drive unit 9. The upper-arm drive shaft 12 and the arm device 6 with milking cluster 5, said arm device being connected to said shaft, can be adjusted vertically by a vertical drive 20 (see
(56) The drives of the drive unit 9 may be realized in different ways, for example as servomotors with corresponding transmissions, although direct-drive motors are also possible. They are also designed, for example, in the form of so-called torque motors, this achieving a certain level of elasticity of the arm device 6 and of the milking cluster 5. For example it is possible to cushion kicking on the part of the animal which is to be milked.
(57) Both the upper arm 10 and the lower arm 11 can thus be driven specifically independently of one another.
(58) The drive unit 9 here is arranged in the upper region of the divider 4, above an animal which is to be milked, beyond the reach of said animal. On the one hand, this has the advantage that the drive unit 9 is not at risk of being kicked. Moreover, the upper region above the animal is better protected against moisture and the associated damage. Furthermore, this also allows the particularly narrow construction of the divider 4. The arm device 6 with the milking cluster 5 is arranged in the lower region of the divider 4 such that a necessary pivoting action of the arm device 6 with the milking cluster 5 beneath the belly of an animal which is to be milked can take place from the side. It is also possible here not to come into contact with the legs of the animal which is to be milked.
(59) With the milking cluster 5 and the arm device 6 parked within the cladding 4d of the divider 4, the milking cluster 5 can be moved beneath a cleaning device 17, which will be described in yet more detail hereinbelow.
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(65) Milking is started by the control device establishing that the animal which is to be milked is standing in the milking position. This can be established, for example, by camera or foot sensors, proximity sensors or the like. Milking begins with the attachment operation in the operating position of the milking cluster 5. Rough positioning in the heightwise direction can take place by a pneumatic cylinder, which forms the vertical drive 20. This is followed by the teat cups being attached to the teats of the udder of the animal which is to be milked, wherein positioning is carried out by way of the position sensor 13, the milking cluster 5 being positioned precisely by the arm device 6.
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(68) In contrast to
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(71) A coupling unit 24, e.g. an electromagnetic coupling, is arranged beneath the upper-arm drive 15 and is intended for interacting with a coupling element 25, which is fitted at the upper end of the upper-arm drive shaft 12. The upper-arm drive shaft 12 and the lower-arm drive shaft 19, which is arranged in it, are guided in a rotary and vertically adjustable manner in the guide unit 18.
(72) The upper end of the lower-arm drive shaft 19 projects by a certain distance out of the upper end of the upper-arm drive shaft 12.
(73) The upper end of the lower-arm drive shaft 19 has an outer cross section which corresponds with the inner cross section of a lower-arm shaft coupling 14a of the lower-arm drive 14, in order to transmit torque. Similarly, the upper end of the upper-arm drive shaft 12 is provided with an inner-coupling portion 12c with an inner cross section which corresponds with the outer cross section of a projecting outer-coupling portion 15b of an upper-arm shaft coupling 15a of the upper-arm drive 15.
(74) During the docking operation, the vertical drive 20 adjusts the drive unit 9′ vertically downward by means of the holder 21.
(75) Following attachment of the milking cluster 5 with the arm device 6, the drive unit 9′ can be removed again, which is shown in
(76) The operation of the arm devices 6 being moved back into the respective parked position following completion of the milking operation likewise takes place by way of the dockable drive units 9′, wherein the latter are then displaced, on the rail 23, into the corresponding region of the milking parlor 1′″. This can be executed by the same drive units 9′ or by additional ones.
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(79) The drive unit 9 is fastened on the divider 4, or on a milking platform 1b, via an upright 12a with a fastening plate 12b.
(80) The lower-arm drive 14 and the upper-arm drive 15 of the drive unit 9 move the milking cluster 5 laterally beneath the animal which is to be milked from the parked position in the divider 4 (not illustrated here) into the operating and attachment positions. The upper-arm drive 15 moves the upper arm 10 directly. The upper-arm drive 15, upper-arm drive shaft 12 and upper arm 10 form a single unit. The lower-arm drive 14 moves, and positions, the lower arm 11 via a push rod of the lower arm 10a.
(81) The drive unit 9 is located along a vertical axis 26. The upper arm 10 and lower arm 11 are connected such that they can be pivoted along a vertical intermediate axis 27. The milking cluster 5 is fastened on the lower arm 11 by way of a milking-cluster carrier 5b such that it can be pivoted along a holder axis 28.
(82) A parallel guide of the milking cluster 5 is realized by a fixed connection with intermediate articulations between the milking cluster 5 and lower arm 11 and a fixed-location fastening plate 12b by way of pushrods of the parallel guide 10b and 11a. The parallel positioning can be varied via adjustment at the fixed-location fastening plate 12b.
(83) The arm device 6′ is moved vertically along the vertical axis 26 by means of a vertical drive (not shown here).
(84) The upper arm is displaced linearly on the upper-arm drive shaft 12, wherein the upper-arm drive shaft 12 is connected in a rotationally fixed manner to the upper arm 10, but forms a linear guide for the same.
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(86) In position A (
(87) The upper arm 10 pivots further in the counterclockwise direction and reaches the position C (
(88) In position D (
(89) Finally, the upper arm 10 is pivoted in the clockwise direction, wherein the lower arm 11 pivots in the counterclockwise direction and reaches the operating or attachment position at E (
(90) The milking cluster 5 is thus pivoted in a U-shaped movement from the parked position into the operating position.
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(92) A guide unit 18a is designed here in the form of a quadrilateral tube and serves for fitting the arm device 6″ at a fixed location, and in a rotationally fixed manner, for example on the divider 4.
(93) A lower-arm drive shaft 30, a parallel-guide reference means 31, in the form of a first hollow shaft, and an upper-arm hollow drive shaft 32 are arranged within the guide unit 18a, in alignment with the vertical axis 26.
(94) The upper arm 10 and the lower arm 11 are configured here, for example, in the form of hollow profiles. Of course, they may also be designed in some other way. An angled holder 29 for the milking cluster 5, it being possible for said holder to be pivoted about the holder axis 28, is provided at the free end of the lower arm 11.
(95) If the upper-arm hollow drive shaft 32 is driven, the upper arm 10 pivots about the vertical axis 26. If the lower-arm drive shaft 30 is driven, then in this case a traction means, e.g. a belt, which forms the lower-arm drive element 36 (
(96) The lower-arm drive element 36 is coupled to a tensioning unit 38, e.g. a belt tensioner, and thus forms elastic overload protection against kicking or for cushioning purposes in the event of collisions with animals, e.g. the legs thereof.
(97) The parallel-guide reference means 31 predetermines the angled position of the parallel guide and is not driven in an active sense. This angled position can be defined beforehand and altered. This angled position is transmitted directly via a parallel-guide drive element 35, e.g. traction means (belt) from a parallel-guide roller 33, which is connected to the parallel-guide reference means 31, to a further parallel-guide roller 33a, which is arranged along the intermediate axis 27, as can be gathered from
(98) In this way, the pivoting action of the milking cluster 5 about the holder axis 28 has parallel guidance and, irrespective of the movements of the upper arm 10 and lower arm 11 about the axes 26, 27, a constant angled position determined by the parallel-guide reference means 32.
(99) Also arranged in the lower arm 11 is a tension unit 38′, e.g. a belt tensioner, and this further contributes to the elastic overload protection. Moreover, the parallel-guide drive element 35 in the upper arm 10 is coupled to two damping units 37, 37′, comprising spring tensioners, and also contributes to the overload protection.
(100) The advantages of the arm device 6″ with the drive elements 35, 36, 40, i.e. traction means, are listed hereinbelow. The parallel guide has positive guidance without any additional measuring systems The parallel guide does not require any additional actuator Drive elements 35, 36, 40 arranged inside the arms allow for a very narrow construction There are no dead centers, as in the case of push rods Using shafts in hollow shafts gives rise to a narrow construction Belts give a low noise level Compliance (kicking protection), action like a small spring General overload protection provided by traction means and also additional tensioners
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(102) In this variation, the upper arm 10 is configured like the upper arm 10 including the drive shafts of the second variation according to
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(104) A type of fishbone construction is, of course, also possible, wherein the milking stalls 3 are separated by the dividers 4. This is shown in
(105) It is also possible, in the case of the milking parlors 1″ according to
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(109) The divider 4, in this variant, is of modular construction, which will be explained in detail hereinbelow. In this variant, the cladding 4d comprises two self-supporting half-shells, which are designated 4d and 4d′. They consist, for example, of 3 mm stainless-steel sheet and are formed by hydroforming.
(110) These half-shells are divided up into portions 4g, 4h and 4i. The assignment of the portions 4g, 4h and 4i to the side of an animal T which is to be milked will be explained further hereinbelow in conjunction with
(111) The hindquarters portion 4g is followed by a central portion 4h, which has the mount 4e for the milking cluster 5 with the arm device 6 and also the associated drives, as described above. The central portion 4h is assigned to the middle of the animal T which is to be milked.
(112) A head portion 4i is assigned to the head of the animal T which is to be milked, and is connected to the post 4a, which is curved rearward over a radius on its upper side and merges into the horizontal bar 4c, which in this case is inclined downward to the rear. The horizontal bar 4c extends to a front end side of the central portion 4h, said front end side here extending upward and being connected to the horizontal bar 4c. The inclination of the horizontal bar 4c in the rearward direction continues in an inclination of the upper side of the hindquarters portion 4g.
(113) An underside 4j of the divider 4 is configured such that the divider 4 can easily be removed from the milking stall 3 and installed on the milking stall 3. This is explained in yet more detail hereinbelow.
(114) The divider 4 in this variant is formed with rounded edges and compact dimensions. This is easily possible using the relevant forming method. The two half-shells of the cladding 4d and 4d′ may be connected to one another in different ways such that there are no problematic protrusions present on the outside.
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(116) The longitudinal sides of the milking stalls 3 are formed by the dividers 4, which in this case are arranged on a rotary milking parlor as in
(117) The head sides KS of the two left-hand milking stalls 3 shown in
(118) The dividers 4 are designed here in accordance with the variant of
(119) It is, of course, also possible to provide, in addition (e.g. as a redundancy measure), functional groups in a further housing, e.g. on the head side of the milking stall 3, in the frame 52.
(120) It is also possible here to use a dummy as a divider 4, if there is no replacement divider 4 available. This makes it possible for just one milking stall to be blocked off; otherwise, two milking stalls would have to be blocked off on account of the lack of divider 4.
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(122) It can clearly be seen in
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(125) The service unit 46 is inserted in the accommodating space 47 in the hindquarters portion 4g of the divider 4. The accommodating space 47 is closed by the covering 45. The service unit 46 contains all the service-specific, predominantly milk-channeling parts (seals, membranes, measuring devices, sensors and blood sensors). It can be replaced during operation by a new or overhauled service unit 46. For this purpose, the service unit 46 can easily be arrested within the accommodating space 47 and connected to an installation 49 via a suitable connecting device or devices 48 (e.g. quick-acting connectors). For this purpose, a specific connection configuration is provided for straightforward, correct changeover.
(126) The installation 49 comprises centrally laid lines (e.g. control lines), which connect the devices of the service unit 46 to a control unit 50, which is arranged on the upper side of the central portion 4h of the divider 4. The installation 49 also connects the control unit 50 to a further functional-unit group 51. This functional-unit group 51 comprises, for example, pneumatics, electronics, dipping mechanisms, etc., and is arranged in the head portion 4i of the divider 4.
(127) The service unit 46 (and also, correspondingly, the functional-unit group 51) has a carrying frame 46a, which can be inserted, and arrested, in the accommodating space 47 and carries all the components, e.g. a milk group with milk-channeling parts. The weight and the handling capability of the service unit 46 are therefore such that said unit is easy to insert and remove, carry and transport. The service unit 46 and the functional-unit group 51 are also referred to as a service rack, the expression rack meaning a carrying unit.
(128) The covering 45 may be designed in the form of a separate part and/or fitted on the service unit 46.
(129) The service unit 46 and the functional-unit group 51 are arranged in the respective portions 4g and 4i of the divider 4 such that they are readily accessible for straightforward assembly and repair.
(130) The divider 4 may also have rollers on its underside 4j, following release of the quick-acting closures and a raising operation (weight approximately 300 kg), it can easily be removed. For assembly and maintenance purposes, the milking parlor 1 may be provided with a service stage (not shown), which interacts for example with an interruption in rear boundaries such that the divider 4 which is to be removed can easily be pushed onto this service stage. It is, of course, also possible for the service stage to have a crane for this purpose. Moreover, the milking parlor 1 or the service stage may be assigned a workbench, on which the divider 4 which is to be maintained or repaired can be connected on site by way of all the connections. For this purpose, said workbench may also have a clearance, so that the arm device 6 with the milking cluster 5 can be removed from the divider 4 or fitted. The changeover of a divider may thus last, for example, 10 minutes.
(131) In the case of an exemplary milking parlor 1, an animal T is milked every 6 s, e.g. 3500 animals are milked three times a day. Two times one hour a day is therefore provided for cleaning, rinsing, etc. The milking parlor 1 should be in operation, as far as possible without any standstill, 24 hours a day and 7 days a week. To meet these requirements, the divider 4 in the above-described modular configuration is particularly advantageous since the quick maintenance and interchangeability minimize downtimes of the milking parlor 1.
(132)
(133) In
(134) In order for the divider 4 with the milking cluster 5 also to be used successfully in group milking parlors, e.g. the milking parlor 1″ according to
(135) In the former cases, the divider 4 with the milking cluster 5 generally also serves as absolute partitioning between the milking stalls 3. It is not permissible for any animal T to get past to a milking stall 3 other than the one intended for it. Accordingly, said divider 4 does not allow throughpassage to another milking stall 3.
(136) However, if use is made of a side-by-side or fishbone-type group milking parlor, then an animal T, in this case a cow, as it first enters the group milking parlor, has to make its way from the entrance, in an access direction x, to the furthest-away free milking stall 3 and occupy said stall. If the cow were to occupy an earlier milking stall 3, it would not be possible to fill the entire number of milking stalls 3 with cows which are to be milked. There is also the risk of the cows, which thus cannot be fixed, making use of the free space, and going looking for another milking stall 3, during the milking operation. This would interrupt the milking process and require re-attachment of the milking clusters 5.
(137) The prior art therefore provides, in a number of forms of group milking parlor, for example in the side-by-side milking parlor, pivoting gates on each individual milking stall 3 (see
(138) If a new group of cows is to be let in, the dividers 4 are displaced from the milking position y1 into a “cow-loading position” or into the access position y2. This means that all the dividers 4 are displaced in the adjustment direction y, in the direction of the head of the animals T which are to be milked, i.e. in the longitudinal direction LA of the dividers 4. This gives rise to a greater distance between the divider 4 and pit partitioning GA, as can clearly be seen in
(139) During the “loading operation”, the cows have sufficient space to reach the next possible milking stall 3, behind the individual partitionings, without coming into contact with the dividers 4. It may be possible, for this purpose, for each individual divider 4 to be configured such that the cows can enter first of all a sub-region of the respective milking stall 3, and it is only when the milking parlor is completely “filled up” with cows that the milking stall 3 is freed for the cow to enter in its entirety. The region which is to be freed is preferably dimensioned merely such that it is also possible for just one cow to pass through there, so that for example throughpassage-detection systems in the entrance region can also readily assign the cows to the milking stalls, which are each to be occupied one after the other.
(140) Once all the milking stalls 3 have been occupied, the dividers 4 can then be displaced from the access position y2 into the milking position y1. For this purpose, they are displaced longitudinally LA in the adjustment direction toward the pit G/milker location. This ensures that the dividers 4 can be displaced in as close proximity as possible to the rear pit partitioning GA for the pit G. At the same time, the possibility of longitudinal adjustment of the dividers 4 along their longitudinal axis LA, the latter running essentially parallel to the longitudinal axis of the respective animal T, also makes it possible to take account of animals T of different sizes/lengths. By way of the position of the animal's legs being sensed, it would be possible here for the divider 4 to move automatically to the optimum attachment position. This would mean that the divider 4 would always be in the optimum position for the milker M, even for manual milking.
(141) The same also applies, of course, to so-called fishbone milking parlors with the milking stalls angled by less than 90°.
(142) Here too, it is, indeed, possible to use a divider 4 in the form of a pivotable element. However, the forces to which the merely central fastening is subjected by animal contact may be considerably large. In addition, in the case of such a configuration of a milking stall 3, indexing, i.e. the correct positioning of the animal in relation to the milking cluster 5 and, possibly, the milker M being able to reach the same for manual intervention, may form a significant constituent part of the system.
(143) For this purpose, it may also be expedient to have specific displacement between the feed trough/tray or front fixing on the head of the animal T in relation to the adjustment of the divider 4 which is to take place.
(144) The milking position y′1 which can be achieved for the milking parlor 1″ constructed in fishbone form is shown during the milking operation in
(145) The invention is not limited to the exemplary embodiments presented above; rather, it can be modified within the context of the attached claims.
(146) It is thus, for example, conceivable, in the case of the second exemplary embodiment of the milking parlor 1′ according to the invention from
(147) A further embodiment provides that the dockable drive units 9′ of the variation of the first exemplary embodiment of the milking parlor 1′″ according to
(148) It is possible for the position sensor 13, in a development, to supply, for example, also images relating to the state of the udder of the animal which is to be milked, and therefore to give an insight into the state of health of the animal which is to be milked.
(149) Each milking stall 3 can be activated, or blocked off, in its own right. Even if milking stalls 3 are blocked off, the milking parlor 1 can continue operating, e.g. there is no need for the rotary milking parlor to stop.
(150) Each milking stall 3 can be prepared individually for an animal, e.g. different predefined preliminary positions of the milking cluster 5 with the arm device 6, or individual displacement of the divider 4 along the longitudinal axis for finding the most advantageous milking and outlet positions for the respective animal. In the case of the semi-automatic version, the preliminary position of the milking cluster 5 can be adapted automatically to the animal which is to be expected in the respective milking stall 3 if a detection device (e.g. RFID) detects the respective animal which is entering the milking stall 3. Moreover, once the animal has been detected, it may be possible for preliminary positioning of the teat cups 5a to be carried out in adaptation to the dimensions of the udder of the animal detected.
(151) It is also possible for each milking stall 3 to have a feed device.
(152) In addition, it is also possible for the divider 4 to be provided in each case with two milking devices, i.e. in each case with two arm devices 6 each with a milking cluster 5, for an animal T positioned to the right of the divider 4 and one positioned to the left of the divider 4. It may be possible for a simplified divider without any milking equipment to be provided between two such dividers 4. Nevertheless, the overall installation outlay is reduced as a result.
(153) The traction means of the arm device 6 may also be chains, toothed belts and the like.
(154) The milking cluster can, of course, also be used for milk-producing animals with udders having a different number of teats, e.g. 2, 3 or 4 teats.
(155) The milking parlor 1 in the form of a rotary milking parlor may be designed such that it is also possible for a number of rotations of 360° to take place for the operation of milking a certain animal, if necessary. In this case, the animal is prevented from being let out of the milking stall 3 when it arrives at the exit 8.
(156) The service stage may be vertically adjustable, displaceable or installed in a fixed manner with displacement means. A large number of embodiments are conceivable here.