METHOD FOR PRODUCING ANHYDROUS GALACTOSE DERIVED FROM SEAWEED
20220220522 · 2022-07-14
Inventors
- Kyoung Heon Kim (Seoul, KR)
- Sung-Hyun Lee (Daejeon, KR)
- Dong-Hyun Kim (Busan, KR)
- Enu-Ju Yun (Seoul, KR)
Cpc classification
C12N9/2402
CHEMISTRY; METALLURGY
International classification
C12P19/14
CHEMISTRY; METALLURGY
Abstract
The present invention relates to a method for producing anhydrous galactose derived from seaweed, and provides an improved production yield of 3,6-anhydro-L-galactose (AHG) from agarose or agar through multiple steps involving acid hydrolysis of agar or agarose for producing agarobiose, neutralization of the acid hydrolysate, and purification of AHG using a microorganism metabolizing galactose after enzymatic hydrolysis of agarobiose.
Claims
1. A method of producing agarobiose comprising reacting agarose or agar in an amount of 10% (w/v) to 37% (w/v) with respect to a dry weight with a phosphoric acid at a concentration of 0.1% (w/v) to 5% (w/v) at 80° C. to 140° C. for 5 minutes to 500 minutes and then adding a strong base therein such that a pH of a reaction product comprising agarobiose is adjusted to 5 to 7, wherein a yield of 5-hydroxymethyl furfural in the reaction product is less than 1.5% (w/w), and wherein the reaction product does not include agarotriose.
2. The method of claim 1, wherein the strong base comprises one or more selected from the group consisting of NaOH, KOH, Ca(OH).sub.2, and Ba(OH).sub.2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
[0013] A of
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0024] Hereinafter, the configuration of the present invention will be described in detail.
[0025] The present invention relates to a method of producing agarobiose, including: allowing agarose or agar used as a substrate in an amount of 10% (w/v) to 37% (w/v) with respect to a dry weight to react with a strong acid at a concentration of 0.1% (w/v) to 5% (w/v) at 80° C. to 140° C. for 5 minutes to 500 minutes and performing neutralization to obtain a reaction product including agarobiose, in which a yield of 5-hydroxymethyl furfural in the reaction product is less than 1.5% (w/w).
[0026] The present invention also provides a method of producing 3,6-anhydro-L-galactose, including: a step of allowing agarose or agar used as a substrate in an amount of 10% (w/v) to 37% (w/v) with respect to a dry weight to react with phosphoric acid at a concentration of 0.1% (w/v) to 5% (w/v) at 80° C. to 140° C. for 5 minutes to 500 minutes and performing neutralization to obtain a reaction product including agarobiose, wherein a yield of 5-hydroxymethyl furfural in the reaction product is less than 1.5% (w/w);
[0027] a step of allowing the reaction product to react with agarooligosaccharide hydrolase, which uses agarobiose as a substrate; and
[0028] a step of culturing a microorganism having the ability to metabolize galactose in the presence of the hydrolysate obtained by the above step and obtaining 3,6-anhydro-L-galactose from the resulting microorganism culture broth.
[0029] To address problems found in conventionally known AHG production methods, first, the inventors of the present invention established a condition of minimum production of 5-HMF even when a strong acid was used for the production of AHG and performed a pretreatment reaction on agarose or agar at a high concentration, thereby obtaining agarooligosaccharides, particularly agarobiose with a high yield at a high concentration (see
[0030] The concentration of the strong acid used in the strong acid treatment of agarose or agar may range from 0.1% (w/v) to 5% (w/v), more particularly 0.5% (w/v) to 3% (w/v). When the concentration of the strong acid is within the above range, the production of 5-HMF by strong acid treatment of agarose or agar may be minimized, and at the same time, a high concentration of agarobiose may be produced, and thus the production of AHG with a high yield is possible.
[0031] The treatment of agarose or agar with a strong acid may be a reaction of agarose or agar with a 0.1% (w/v) to 5% (w/v) strong acid at 80° C. to 140° C. for 5 minutes to 500 minutes. More particularly, the treatment may be a reaction of agarose as a substrate with a 0.5% (w/v) to 2% (w/v) strong acid at 100° C. to 140° C. for 5 minutes to 20 minutes. More particularly, the treatment may be a reaction of agar as a substrate with a 1% (w/v) to 3% (w/v) strong acid at 80° C. to 100° C. for 60 minutes to 480 minutes.
[0032] The strong acid may be phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, or the like. More specifically, the strong acid may be phosphoric acid.
[0033] After the treatment of agarose or agar with a strong acid, agarooligosaccharides including a high concentration of agarobiose may be produced.
[0034] The amount of the agarose or agar used in the strong acid treatment may range from 10% (w/v) to 37% (w/v), more particularly 15% (w/v) to 31% (w/v), and more particularly 16.8% to 30.7% (w/w), with respect to a dry weight. When the amount of the agarose or agar is within the above range, a degree of liquefaction of 90%, 95%, or 98% may be obtained. When the amount of the agarose or agar is outside the above range, a substrate degradation rate may be significantly reduced.
[0035] The strong acid-treated agarose or agar is neutralized to a pH of 5 to 7 by adding a strong base thereto.
[0036] As the strong base, NaOH, KOH, Ca(OH).sub.2, Ba(OH).sub.2, or the like may be used, but the present invention is not limited thereto.
[0037] The agarooligosaccharide hydrolase is an enzyme that decomposes agarobiose as a substrate into D-galactose and 3,6-anhydro-L-galactose, and may include the amino acid sequences set forth in SEQ ID NO: 1.
[0038] The agarooligosaccharide hydrolase may be transcribed and translated through a DNA segment, i.e., a coding gene, involved in producing a polypeptide including an intervening sequence between individual coding segments as well as a region before and after the coding region of the enzyme. For example, the agarooligosaccharide hydrolase may be transcribed and translated from the sequences set forth in SEQ ID NO: 2, but is not particularly limited thereto. Also, as mutant proteins having one or more substitutions, deletions, dislocations, additions, or the like of the enzyme, proteins having an agarobiose hydrolytic activity are also within the scope of the enzyme of the present invention. Preferably, the agarooligosaccharide hydrolase includes an amino acid sequence with at least 80% homology, at least 85% homology, at least 90% homology, at least 93% homology, at least 94% homology, at least 95% homology, at least 96% homology, at least 97% homology, at least 98% homology, and at least 99% homology to the amino acid sequences set forth in SEQ ID NO: 1.
[0039] The agarooligosaccharide hydrolase may be derived from Saccharophagus degradans 2-40.sup.T, but the present invention is not particularly limited thereto.
[0040] The agarooligosaccharide hydrolase may be separated and purified from a supernatant of a culture of Saccharophagus degradans 2-40.sup.T, and may be produced and separated: from strains other than Saccharophagus degradans using a genetic recombination technique; or by an artificial chemical synthesis method or the like. When the recombination technique is used, a culture supernatant or a supernatant of Saccharophagus degradans may be used instead of the agarooligosaccharide hydrolase, but the present invention is not particularly limited thereto. According to one embodiment, the agarooligosaccharide hydrolase may be obtained from E. coli transformed with a recombinant vector including the base sequences set forth in SEQ ID NO: 2 or a culture broth thereof.
[0041] A reaction between the agarobiose and the agarooligosaccharide hydrolase may be performed at a temperature of 20° C. to 40° C. and 100 rpm to 300 rpm for 5 hours to 48 hours. More particularly, the reaction therebetween may be performed at a temperature of 30° C. to 40° C. for 10 hours to 24 hours.
[0042] In the present specification, the terms “protein” and “polypeptide” may be used interchangeably.
[0043] In the present invention, a polypeptide having a sequence homology of a certain percentage (for example, 80%, 85%, 90%, 95%, or 99%) with respect to another sequence means that two sequences has the same amino acid residues at the above percentage upon sequence comparison when the two sequences are aligned. The alignment and percentage homology or identity may be determined using any suitable software program known in the related art, for example, those described in Current Protocols in Molecular Biology (F. M. Ausubel, et al., (eds) 1987 Supplement 30 section 7.7.18). A preferred program includes the GCG Pileup program, FASTA (Pearson, et al., 1988 Proc. Natl. Acad. Sci. USA 85: 2444-2448), and BLAST (BLAST Manual, Altschul et al., Natl. Cent. Biotechnol. Inf., Natl Lib. Med. (NCIB NLM NIH), Bethesda, Md., and Altschul et al., 1997 NAR 25: 3389-3402). Another preferred alignment program is ALIGN Plus (Scientific and Educational Software, PA), which preferably uses basic parameters. Still another preferred sequence software program which may be used herein is a TFASTA Data Searching program available in Sequence Software Package Version 6.0 (Genetics Computer Group, University of Wisconsin, Madison Wis.).
[0044] In the present invention, the term “recombination” used in connection with cells, nucleic acids, proteins, or vectors indicates that the cells, nucleic acids, proteins, or vectors are modified by introduction of heterologous nucleic acids or proteins or alteration of inherent nucleic acids or proteins, or that the cells are derived from such modified cells. That is, the recombinant cells, for example, express genes which are not found in the cells in an inherent (non-recombinant) form, or express inherent genes which are expressed abnormally upon expression or not expressed at all.
[0045] In this specification, the term “nucleic acid” encompasses all types of single- or double-stranded DNAs, RNAs, and chemical variants thereof. The terms “nucleic acid” and “polynucleotide” may be used interchangeably herein. Since the genetic codes are degenerate, one or more codons may be used to encode a specific amino acid, and the present invention encompasses polynucleotides encoding certain amino acid sequences.
[0046] The term “introduction” used to describe an insertion of a nucleic acid sequence into cells refers to “transfection,” “transformation,” or “transduction,” and encompasses references to the integration of a nucleic acid sequence into eukaryotic or prokaryotic cells. In this case, the nucleic acid sequence is integrated into the genome (for example, a chromosome, a plasmid, a plastid, or mitochondrial DNA) of a cell, and converted into an autonomous replicon or expressed temporarily.
[0047] In the method of producing AHG of the present invention, agarobiose is hydrolyzed into D-galactose and AHG by the agarooligosaccharide hydrolase, which uses agarobiose as a substrate, and when a microorganism having the ability to metabolize galactose is cultured therewith under anaerobic or aerobic conditions, galactose is consumed in the microorganism culture broth, and only AHG remains. Therefore, there is no need to go through an additional process of separately purifying AHG from a hydrolysate including galactose and AHG.
[0048] The microorganism having the ability to metabolize galactose may be any one of: lactic acid bacteria including Bifidobacterium and Lactobacillus such as L. casei, L. acidophilus, L. bulgaricus, B. longum, B. bifidum, Actiregularis, and the like; Bacillus; Streptomyces; Corynebacterium; Zymomonas such as Z. mobilis and the like; Escherichia coli; and yeasts such as Saccharomyces cerevisiae, Pichia pastoris, and the like. These are the aforementioned harmless GRAS microorganisms which metabolize galactose, and thus only a microorganism and AHG remain in a microorganism culture broth.
[0049] Therefore, a microorganism or cell debris is removed by centrifugation or filtration of the microorganism culture broth without the conventional purification process, and AHG remains in the remaining liquid, so that AHG can be obtained with a high yield.
[0050] The microorganism having the ability to metabolize galactose may be cultured under aerobic or anaerobic conditions. More preferably, the microorganism may be cultured under anaerobic conditions, and anaerobic culturing conditions such as culture medium, culture temperature, time, and the like can be performed within the range of understanding of those skilled in the art, and the present invention is not particularly limited thereto.
[0051] Hereinafter, the present invention will be described in more detail with reference to examples according to the present invention, but these examples are not intended to limit the scope of the present invention.
EXAMPLES
<Example 1> Establishment of Acid Hydrolysis Conditions
[0052] When agarose or agar is hydrolyzed with a strong acid, AHG or D-galactose is over-decomposed and converted to 5-HMF. Therefore, acid hydrolysis was performed in a microwave digestion system using dilute phosphoric acid obtained by diluting phosphoric acid.
[0053] To examine the hydrolytic effect of dilute phosphoric acid, first, the amount of substrate added was optimized. 16.8% (w/v), 23.8% (w/v), 30.7% (w/v), or 36.8% (w/v) of an agarose substrate was subjected to acid hydrolysis using 0.5% (w/v) phosphoric acid at 140° C. for 10 minutes. At this time, the amount of used agarose is based on a dry weight. The degree of liquefaction was expressed as a percentage of a value obtained by subtracting, from an initial weight (g) of agarose added, the amount (g) of precipitate dried at 105° C. for 12 hours after having undergone acid hydrolysis and centrifugation at 12,000 xg and 4° C. for 30 minutes, and dividing the resulting value by the initial weight of agarose added.
[0054] As a result, as shown in A of
[0055] To produce agarooligosaccharides, especially agarobiose, which is effective for use in acid hydrolysis, hydrolysis was performed with 0.5% (w/v), 1% (w/v), or 2% (w/v) phosphoric acid at a reaction temperature of 110° C., 120° C., 130° C., or 140° C. for 5 minutes or 10 minutes.
[0056] Table 1 shows results of confirming the degree of liquefaction and the production yields of agarobiose and 5-HMF in accordance with hydrolysis conditions.
TABLE-US-00001 TABLE 1 Degree of Agarobiose 5-HMF liquefac- production production tion yield yield Acid pretreatment condition (%, w/w) (%, w/w) (%, w/w) Phosphoric 120° C., 10 min 18.5 ± 6.3 4.0 ± 0.1 0.0 ± 0.0 acid 0.5% 130° C., 5 min 91.1 ± 7.0 19.5 ± 5.2 0.2 ± 0.1 (w/v) 130° C., 10 min 99.3 ± 0.1 44.7 ± 0.9 0.9 ± 0.0 140° C., 5 min 99.0 ± 1.3 21.8 ± 5.1 0.2 ± 0.1 140° C., 10 min 99.2 ± 0.1 57.2 ± 0.2 4.2 ± 0.3 Phosphoric 110° C., 5 min 64.4 ± 9.7 10.5 ± 1.7 0.0 ± 0.0 acid 1% 110° C., 10 min 99.4 ± 0.2 39.0 ± 1.4 0.2 ± 0.0 (w/v) 120° C., 5 min 93.8 ± 0.7 24.3 ± 5.1 0.1 ± 0.0 120° C., 10 min 99.7 ± 0.2 59.1 ± 3.7 0.5 ± 0.1 130° C., 5 min 99.9 ± 0.4 66.1 ± 1.1 1.2 ± 0.3 130° C., 10 min 99.2 ± 0.1 49.3 ± 10.4 7.3 ± 3.3 140° C., 5 min 99.4 ± 0.1 62.5 ± 1.1 2.9 ± 0.6 140° C., 10 min 98.4 ± 0.2 32.4 ± 0.8 11.1 ± 2.2 Phosphoric 110° C., 5 min 99.6 ± 0.2 47.2 ± 7.1 0.2 ± 0.1 acid 2% 110° C., 10 min 99.4 ± 0.3 70.0 ± 1.2 1.3 ± 0.6 (w/v) 120° C., 5 min 99.3 ± 0.1 67.0 ± 2.6 0.8 ± 0.4 120° C., 10 min 99.3 ± 0.1 64.4 ± 3.9 2.5 ± 1.3 130° C., 5 min 99.3 ± 0.2 65.4 ± 2.1 2.1 ± 0.5 130° C., 10 min 99.2 ± 0.2 44.6 ± 6.8 9.0 ± 2.3 140° C., 5 min 99.5 ± 0.1 53.1 ± 6.9 5.7 ± 1.4 140° C., 10 min 98.9 ± 0.1 25.2 ± 3.0 16.9 ± 1.9
[0057] As shown in Table 1, a degree of liquefaction of 18.5% to 93.8% was exhibited under conditions of 0.5% phosphoric acid, 120° C., 10 min, and 130° C., 5 min and under conditions of 1% phosphoric acid, 110° C., 5 min, and 120° C., 5 min, from which it was confirmed that agarose was unable to be completely hydrolyzed. However, as acid concentration and temperature increased, the monosaccharide was over-decomposed, and thus 5-HMF yield was also increased. In contrast, as acid concentration, temperature, and reaction time increased, the degree of liquefaction increased and agarobiose yield also increased.
[0058] To analyze the types of reaction products in accordance with the above conditions, TLC, GC/TOF-MS, and HPLC analyses were performed.
[0059] For TLC, 1 μl of an enzyme reaction product was loaded onto a silica gel plate and developed on a mobile phase consisting of a mixture of n-butanol, ethanol, and water in a volume ratio (v/v/v) of 3:1:1 for 2 hours, followed by color development using 10% sulfuric acid and 0.2% 1,3-dihydroxynaphthalene.
[0060] A derivatization process for GC/TOF-MS analysis is as follows. The pretreatment reaction product was centrifuged at 16,000 xg for 5 minutes, and then 20 μl of the supernatant was dried with a speed bag. 10 μl of 4% (w/v) O-methylhydroxylamine hydrochloride in pyridine was added to the sample dried for derivatization and a reaction was allowed to occur therebetween at 30° C. for 90 minutes and then 45 μl of N-methyl-N-(trimethylsilyl)trifluoroacetamide was added thereto and a reaction was allowed to occur therebetween at 37° C. for 30 minutes. Device conditions for the analysis are as follows. A column used for the analysis was RTX-5Sil MS (30 m×0.25 mm i.d., 25 μm film thickness, Resteck), the column temperature was first maintained at 50° C. for 1 minute and raised to 330° C. at a heating rate of 20° C./min, and then the temperature was maintained at 330° C. for 5 minutes. 1 μl of each sample was analyzed at a split ratio of 5.
[0061] For the HPLC analysis, each sample was analyzed using a KS-802 column (Shodex) at a column temperature of 80° C. and a flow rate of 0.5 mL/min. At this time, water was used as a mobile phase.
[0062] As shown in
<Example 2> Cloning, Expression, and Purification of Agarooligosaccharide Hydrolase
[0063] A gene encoding β-agarooligosaccharide hydrolase was obtained through PCR using Saccharophagus degradans 2-40.sup.T (ATCC 43961) as a template and the following primers:
TABLE-US-00002 Forward primer: (SEQ ID NO: 3) 5′-ATACATATGAATAGACTTACACTACCGCCTTCTTCTCGT-3′; Reverse primer: (SEQ ID NO: 4) 5′-ATAGCGGCCGCGCTCCTACTCGAGACAAACTCAGCAAATGC-3′
[0064] 100 μl of the PCR reaction mixture was prepared by adding 250 μM dNTP, 20 pmol of each primer, 1.5 mM MgCl.sub.2, 10 μl of a 10x buffer, 100 ng of a DNA template, and 1 unit of pfu polymerase, and PCR was performed as follows: initial denaturation at 95° C. for 5 minutes, then 25 cycles of denaturation at 95° C. for 1 minute, annealing at 55° C. for 30 seconds, and extension at 72° C. for 3 minutes. DNA fragments obtained by PCR were digested with NdeI/NotI restriction enzymes, purified on 1% agarose gel, and ligated into a pET21a plasmid digested with the same restriction enzymes to construct pET21a-Sde_BAga for each case.
[0065] The constructed plasmids were introduced into Escherichia coli BL21 (DE3). To pre-culture the recombinant E. coli having the agarooligosaccharide hydrolase gene introduced therein, the cells were cultured in 10 mL of LB broth containing 100 μg/mL of ampicillin in a 50 mL-conical tube at 37° C. for 9 hours. Thereafter, 2 mL of the pre-cultured solution was inoculated into 100 mL of the present culture broth of the same medium composition, and then when the optical density value reached the mid-exponential phase (OD 0.4-0.6) using an optical density spectroscope, 0.1 mM isopropyl-beta-di-thiogalactopyranoside (IPTG) was added to allow induction at 30° C. for 16 hours. Then, the cell broth was centrifuged at 16,000 xg for 20 minutes at 4° C., and then cells were recovered. The recovered cells were dispersed in 30 mL of a 20 mM Tris-HCl buffer (pH 7.4), and then the cells were lysed using a sonicator. Subsequently, the lysate was centrifuged at 16,000 xg for 10 minutes at 4° C. to collect a supernatant. A recombinant enzyme included in the collected supernatant was purified using a HisTrap column (5 mL, GE Health Care), and then the size of each purified protein was confirmed using an SDS-PAGE gel (see
<Example 3> Production of AHG by Agarooligosaccharide Hydrolase Reaction Using Agarobiose as Substrate
[0066] 30.7 wt % (w/v) of agarose and agar was allowed to react under the conditions established in Example 1, i.e., 2% phosphoric acid and 110° C., 10 min (see Table 2). The amounts of both agarose and agar were based on a dry weight.
[0067] Agarooligosaccharide hydrolase reaction conditions are as follows. The acid hydrolysate obtained under the above conditions was neutralized to a pH of 5 to 6 using 5 M NaOH, and then a reaction was allowed to occur at 37° C. and 200 rpm for 12 hours.
[0068] The reaction product obtained after the enzymatic reaction was analyzed through thin layer chromatography (TLC) (see
[0069] As illustrated in
<Example 4> AHG Purification Using Yeast
[0070] The reaction products obtained in Example 3 were AHG and D-galactose, and yeast culture was performed in order to remove D-galactose. As a yeast strain, Saccharomyces cerevisiae D452-2 was used, and the strain was pre-cultured in YPD broth at 30° C. and 200 rpm for 24 hours. After culturing, the culture broth was centrifuged at 6,000 xg for 10 minutes to obtain a cell pellet, the cell pellet was washed with a Tris-HCl buffer (pH 7.4), and then centrifuged once again under the same conditions to obtain a cell pellet.
[0071] For culturing, the cell pellet of S. cerevisiae D452-2 was inoculated into a minimal medium containing 3.35 g/L of a yeast nitrogen base and 0.4 g/L of CSM, using enzymatic reaction products, i.e., AHG and D-galactose, as carbon sources. The cell pellet was cultured at 30° C. and 200 rpm for 42 hours, and then TLC and GC-TOF/MS were performed, from which it was confirmed that D-galactose was completely consumed and only AHG remained (see
TABLE-US-00003 TABLE 2 Yield (g product/100 g Amount (g) input substrate) Processing condition Agarose Agar Agarose Agar Step Initial 147.2 134.4 NA* NA substrate Acid hydrolysis Agarobiose 132.6 83.8 90.1 62.4 (DP2) Treatment with AHG/ 63.4/70.5 29.2/32.9 43.3/47.9 21.8/24.5 agarooligosaccharide galactose hydrolase Yeast fermentation AHG 48.8 22.5 33.2 16.7 *not applicable
<Example 5> Yield Comparison According to Existing Saccharification Processes
[0072] Monosaccharide yield and maximum substrate concentration in saccarification according to the present invention and conventional saccarification processes were compared. The results thereof are shown in Table 3 below.
TABLE-US-00004 TABLE 3 Acetic acid Tris-HCl buffer pretreatment pretreatment and enzymatic and enzymatic saccarification saccarification Enzymatic using Aga50D, using Aga50D, saccarification ABG, and NABH ABG, and NABH using Agarose CH Lee et al. CH Lee et al. Agal6B, saccarification Process Biochem Process Biochem Aga50D, and Present method (2015) (2015) NABH invention Monosaccharide 50.5 44.9 72.5 62.6 yield (% of theoretical maximum) Maximum 15% 5% 1% 30.7% substrate concentration (w/v)
[0073] As shown in Table 3, the maximum substrate concentration was significantly higher in the case of the present invention than in the existing processes.
<Example 6> Establishment of Acid Hydrolysis Conditions of Agar
[0074] Hydrolysis was performed using 1% (w/v), 2% (w/v), or 3% (w/v) phosphoric acid at a reaction temperature of 90° C. for 480 minutes (8 hours), in the same manner as in Example 1, except that 20% (w/w) of agar was used as a substrate.
[0075] As illustrated in
[0076] To analyze the types of reaction products in accordance with the above conditions, HPLC analysis was performed in the same manner as in Example 1.
[0077] As illustrated in
[0078] The present invention can be used for the production of a high yield of 3,6-anhydro-L-galactose.