Method for operating a reciprocating internal combustion engine
11378020 · 2022-07-05
Assignee
Inventors
Cpc classification
F02D13/0273
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2800/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0219
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2800/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for operating a reciprocating internal combustion engine in an engine braking mode includes, in a working cycle of the engine braking mode, a first outlet valve of a first cylinder is closed for a first time, then opened for a first time, and subsequently closed for a second time, and then opened for a second time, in order to thereby discharge gas that has been compressed in the first cylinder from the first cylinder by a cylinder piston. The outlet valve is held open after the first opening and prior to the second closing long enough for the cylinder to be filled with gas that flows out of a second cylinder via at least one outlet channel, where when the engine braking mode is activated, at least one camshaft for activating at least one gas exchange valve of the reciprocating internal combustion engine is adjusted.
Claims
1. A method for operating a reciprocating internal combustion engine in an exhaust braking mode, in which a camshaft for actuating a gas exchange valve of the reciprocating internal combustion engine is adjusted when the exhaust braking mode is activated, comprising: within one operating cycle of a first cylinder, closing a first exhaust valve of the first cylinder a first time, subsequently opening the first exhaust valve of the first cylinder a first time, keeping the first exhaust valve open while a second exhaust valve opens and for as long as the first cylinder is filled with gas flowing out of a second cylinder of the reciprocating internal combustion engine via an exhaust duct and until the second exhaust valve closes, closing the second exhaust valve, subsequently closing the first exhaust valve of the first cylinder a second time, and subsequently opening the first exhaust valve of the first cylinder a second time in order to release gas, compressed in the first cylinder by a first piston of the first cylinder, from the first cylinder; and within another operating cycle of the first cylinder following the one operating cycle of the first cylinder, retarding an opening timepoint at which subsequent opening of the first exhaust valve of the first cylinder the second time occurs relative to an opening timepoint at which subsequent opening of the first exhaust valve of the first cylinder the second time occurs within the one operating cycle of the first cylinder while keeping a closing timepoint at which the first exhaust valve closes the first time unchanged from the closing timepoint at which the first exhaust valve closes the first time in the one operating cycle of the first cylinder, thereby increasing said braking power prior to opening the second exhaust valve of the second cylinder in the other operating cycle of the first cylinder.
2. The method according to claim 1, wherein the camshaft is an intake camshaft and wherein via the intake camshaft it is possible to actuate, as the gas exchange valve, an intake valve that is associated with an intake duct via which the first cylinder is filled with the gas.
3. The method according to claim 2, wherein the intake camshaft is retarded.
4. The method according to claim 1, wherein an exhaust camshaft is retarded.
5. The method according to claim 1, wherein within one operating cycle of the second cylinder, a second exhaust valve of the second cylinder is closed a first time, subsequently opened a first time, subsequently closed a second time, and subsequently opened a second time, in order to release gas, compressed in the second cylinder by a second piston of the second cylinder, from the second cylinder, and wherein the first cylinder is filled with at least a portion of the gas released from the second cylinder.
6. The method according to claim 1, wherein the first exhaust valve of the first cylinder is kept open, following the first opening and before the second closure, for as long as the first cylinder is filled with the gas flowing out of the second cylinder and out of a third cylinder of the reciprocating internal combustion engine.
7. The method according to claim 1, wherein keeping the first exhaust valve of the first cylinder open is performed at least up to 210 crank angle degrees after a top dead center of the first piston of the first cylinder.
8. The method according to claim 1, wherein the first exhaust valve performs a smaller stroke in the exhaust braking mode than in a normal operating mode that is different from the exhaust braking mode.
9. A reciprocating internal combustion engine for a motor vehicle, wherein the reciprocating internal combustion engine carries out the method according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
DETAILED DESCRIPTION OF THE DRAWINGS
(4) The figures serve to illustrate a method for operating a reciprocating internal combustion engine of a motor vehicle. The reciprocating internal combustion engine is used to drive the motor vehicle and comprises a total of for example six combustion chambers in the form of cylinders. The cylinders are arranged in series for example. Three first cylinders of the cylinders are arranged in a first cylinder bank, three second cylinders of the cylinders being arranged in a second cylinder bank. The cylinder banks each comprise a common exhaust manifold. The method will be described with reference to one of the cylinder banks, i.e., with reference to three of the six cylinders, the following explanations also being readily transferrable to the other cylinders and the other cylinder bank.
(5) A first piston is arranged in a first of the three cylinders, the first piston being translationally movable. A second piston is arranged in a second of the cylinders, the second piston being translationally movable. A third piston is likewise arranged in the third cylinder, which third piston is translationally movable. The three pistons are hingedly coupled to a crankshaft of the reciprocating internal combustion engine by means of respective connecting rods. The crankshaft is mounted on a crankcase of the reciprocating internal combustion engine so as to be rotatable about an axis of rotation relative to the crankcase. As a result of the hinged coupling of the pistons to the crankshaft, the translational movements of the pistons are converted into a rotational movement of the crankshaft about the axis of rotation thereof.
(6) In a normal operating mode of the internal combustion engine, fueled operation of the reciprocating internal combustion engine is carried out. Within the context of the fueled operation (normal operating mode), fuel and air are introduced into each of the cylinders. This results in a fuel-air mixture in each of the cylinders, which mixture is compressed.
(7) At least one intake duct, respectively, is associated with each of the cylinders, via which intake duct air can flow into the relevant cylinder. The intake duct of the first cylinder is associated with a first intake valve which can be moved between at least one closed position that fluidically blocks the intake duct of the first cylinder and at least one open position that fluidically releases the intake duct of the first cylinder. Accordingly, the intake duct of the second cylinder is associated with a second intake valve which can be moved between a closed position that fluidically blocks the intake duct of the second cylinder and at least one open position that fluidically releases the intake duct of the second cylinder at least in part. The intake duct of the third cylinder is also associated with an intake valve which can be moved between a closed position that fluidically blocks the intake duct of the third cylinder and at least one open position that fluidically releases the intake duct of the third cylinder at least in part. If the relevant intake valve is in the open position thereof, the air can flow into the relevant cylinder via the intake duct.
(8) Ignition and combustion of the fuel-air mixture results in exhaust gas in the relevant cylinder. In this case, at least one exhaust duct, respectively, is associated with each of the cylinders, via which exhaust duct the exhaust gas can flow out of the relevant cylinder. The exhaust duct of the first cylinder is associated with a first exhaust valve which can be moved between a closed position that fluidically blocks the exhaust duct of the first cylinder and at least one open position that fluidically releases the exhaust duct of the first cylinder at least in part. Accordingly, the exhaust duct of the second cylinder is associated with a second exhaust valve which can be moved between a closed position that fluidically blocks the exhaust duct of the second cylinder and at least one open position that fluidically releases the exhaust duct of the second cylinder at least in part. The exhaust duct of the third cylinder is also associated with an third exhaust valve which can be moved between a closed position that fluidically blocks the exhaust duct of the third cylinder and at least one open position that fluidically releases the exhaust duct of the third cylinder at least in part, if the relevant exhaust valve is in the open position thereof, the exhaust gas can flow out of the relevant cylinder via the relevant exhaust duct.
(9) In this case, the air flows into the cylinders on what is referred to as an intake side. The exhaust gas flows out of the cylinders on what is known as an outlet or exhaust gas side. The exhaust manifold common to the three cylinders of the cylinder hank is arranged on the outlet side, which manifold is used to guide the exhaust gas flowing out of the cylinders.
(10) The intake valves and the exhaust valves are actuated by means of an intake camshaft and an exhaust camshaft, respectively, for example, and as a result are in each case moved out of the respective closed positions and into the respective open positions and optionally kept in the open position. This is also referred to as valve timing. The intake and exhaust camshafts open the intake valves and the exhaust valves at specifiable timepoints or positions of the crankshaft. Furthermore, the intake and exhaust camshafts in each case allow closure of the intake valves and the exhaust valves at specifiable timepoints or rotational positions of the crankshaft.
(11) The relevant rotational positions of the crankshaft about the axis of rotation thereof are typically also referred to as “crank angle degrees” [° KW]. The figures show graphs, on the x-axes 10 of which the rotational positions, i.e., crank angle degrees, of the crankshaft are plotted.
(12) In this case, the reciprocating internal combustion engine is designed as a four-stroke engine, an operating cycle of the crankshaft comprising precisely two rotations of the crankshaft. In other words, one operating cycle is precisely 720 ['KW]. Within an operating cycle of this kind, i.e., within 720 crank angle degrees [° KW], the relevant piston moves twice into the top dead center (OT) thereof and twice into the bottom dead center (UT) thereof.
(13) The dead center in the region of which the compressed fuel-air mixture is ignited during fueled operation of the reciprocating internal combustion engine is referred to as the ignition top dead center (ZOT). In order to achieve good legibility of the graph shown in the figures, the ignition top dead center (ZOT) is plotted twice, specifically once at 720 crank angle degrees and once at 0 crank angle degrees, this being the same rotational position of the crankshaft and of the camshaft.
(14) The references “UT” for the bottom dead center, “OT” for the top dead center and “ZOT” for the ignition top dead center, provided in the graphs shown in the figures, refer to the positions of the first piston. The 720 [° KW] shown in the graphs therefore relate to one operating cycle of the first cylinder and of the first piston. Based on the operating cycle of the first piston, the second piston and the third piston reach the respective top dead centers thereof and the respective bottom dead centers or ignition top dead centers thereof at different rotational positions of the crankshaft. The following explanations regarding the first exhaust valve and the first intake valve relate to the relevant bottom dead center UT at 180 [° KW] and 540 [° KW], the top dead center OT (gas exchange top dead center) at 360 [° KW], and the ignition top dead center ZOT of the first piston at 0 [° WK] or 720 [° KW], and can also readily relate to the second exhaust valve of the second cylinder, although with reference to the relevant bottom dead center, the top dead center and the ignition top dead center of the second piston, and to the third exhaust valve, although with reference to the relevant bottom dead center, the top dead center and the ignition top dead center of the third piston.
(15) With reference to the relevant operating cycle of the relevant cylinder, the cylinders, and thus the exhaust valves and the intake valves, are operated in the same manner.
(16) The graphs also have a y-axis 12, on which the relevant stroke of the relevant intake valve and of the relevant exhaust valve is plotted. During the stroke, the relevant exhaust valve or relevant intake valve is moved, i.e., opened and closed.
(17) A curve 14 is plotted in a dashed line in the graph in
(18) The method described in the following is implemented in an exhaust braking mode of the reciprocating internal combustion engine. It can be seen from
(19) As can be seen on the basis of the curve 16, the first exhaust valve is closed twice and opened twice within one operating cycle of the first cylinder or of the first piston.
(20) With respect to the intake stroke 22 of the first intake valve, within the operating cycle of the first cylinder or of the first piston, the first exhaust valve of the first cylinder is closed a first time at a rotational position of the crankshaft that is denoted 1S1 and is just before 480 [° WK]. In this ease, the rotational position 1S1 is located in the region of the intake stroke 22. Within the operating cycle of the first cylinder or of the first piston, following the first closure, the first exhaust valve is opened a first time at a rotational position of the crankshaft that is denoted 1O1 and is just before 660 [° KW]. Subsequently, the first exhaust valve is closed a second time at a rotational position of the crankshaft that is denoted 2S1 and is just after 240 [° KW]. Subsequently, the first exhaust valve is opened a second time at a rotational position of the crankshaft that is denoted 2O1 and is at approximately 270 [° KW].
(21) As a result of the first closure (1S1), the fresh air located in the first cylinder is compressed by the first piston following the closure of the first intake valve. As a result of the first opening and the second closure, the first exhaust valve performs a first decompression stroke 24 within the operating cycle of the first cylinder, such that the first cylinder performs a first decompression cycle. In this case, as a result of the first opening (at 1O1) the fresh air previously compressed by the first piston or the gas previously compressed by the first piston is released from the first cylinder via the exhaust duct of the first cylinder, without it being possible for the compression energy stored in the compressed gas to be used to move the piston out of the top dead center thereof and into the bottom dead center thereof. Since the reciprocating internal combustion engine previously had to work to compress the gas, this is associated with braking of the reciprocating internal combustion engine and thus of the motor vehicle. As a result of the second opening at the rotational position 2O1 and the first closure 1S1, the first exhaust valve performs a second decompression stroke 26 within the operating cycle of the first cylinder, such that the first cylinder performs a second decompression cycle.
(22) Within the context of the second decompression stroke 26 or of the second decompression cycle, within one operating cycle of the first cylinder or of the first piston, gas compressed by the first piston in the first cylinder is released from the first cylinder for a second time via the exhaust duct of the first cylinder, without it being possible for the compression energy stored in the gas to be used to move the piston out of the top dead center thereof and into the bottom dead center thereof. As a result, it is possible to achieve a particularly high braking power, i.e., a particularly high exhaust braking power, in exhaust braking mode.
(23) In exhaust braking mode, the first exhaust valve and the second and third exhaust valve perform a significantly smaller stroke than in normal operating mode, during fueled operation of the reciprocating internal combustion engine.
(24) It can further be seen from the figure, on the basis of the curve 18, that, in exhaust braking mode, within one operating cycle of the second cylinder or of the second piston, the second exhaust valve of the second cylinder is closed a first time at a rotational position of the crankshaft denoted 1S2. With reference to the intake stroke (not shown in the figures) of the second intake valve of the second cylinder, the first opening likewise takes place in the region of the intake stroke of the second intake valve. Within the operating cycle of the second cylinder, following the first closure, the second exhaust valve is opened a first time at a rotational position of the crankshaft that is denoted 1O2. Subsequently, within the operating cycle of the second cylinder, the second exhaust valve is closed a second time at a rotational position of the crankshaft that is denoted 2S2, and the valve is subsequently opened a second time at a rotational position of the crankshaft that is denoted 2O2. As a result of the first opening (at rotational position 1O2) and of the second closure (at rotational position. 2S2) of the second exhaust valve, the second exhaust valve performs a first decompression stroke 28. As a result of the second opening and the first closure, the second exhaust valve performs a second decompression stroke within the operating cycle of the second cylinder. As a result of the first closure of the second exhaust valve, gas in the form of fresh air, which gas was sucked into the second cylinder by means of the second piston, as a result of the opening of the second intake valve, is compressed after the second intake valve is closed. During the course of the first decompression stroke 28 of the second exhaust valve, i.e., during the course of a first decompression cycle of the second cylinder, the compressed gas is released from the second cylinder via the second exhaust duct, and therefore it is not possible for the compression energy stored in the compressed gas to be used to move the second piston out of the top dead center thereof and back into the bottom dead center thereof. This process is repeated within the context of the second decompression stroke 30, and therefore the second cylinder also performs two decompression cycles within one operating cycle of the second cylinder.
(25) The same applies to the third cylinder. As can be seen on the basis of the curve 20, in exhaust braking mode, within one operating cycle of the third cylinder or of the third piston, is closed a first time at a rotational position of the crankshaft denoted 1S3. Subsequently, within the operating cycle of the third cylinder, the third exhaust valve is opened a first time at a rotational position of the crankshaft denoted 1O3. Subsequently, the third exhaust valve is closed a second time at a rotational position of the crankshaft denoted 2S3. Subsequently, the third exhaust valve is opened a second time at a rotational position of the crankshaft denoted 2O3. As a result of the first opening (at rotational position 1O3) and the second closure (at rotational position 2S3), the third exhaust valve performs a first decompression stroke 32 within an operating cycle, such that the third cylinder performs a first decompression cycle. As in the case of the first cylinder and the second cylinder, the rotational position 1S3 at which the third exhaust valve is closed the first time within the operating cycle of the third cylinder or of the third piston, is likewise in the region and preferably in the region of the intake stroke of the third intake valve of the third cylinder. In the same way as in the case of the first cylinder and in the case of the second cylinder, as a result of the first closure of the third exhaust valve, gas in the form of fresh air, which gas was sucked into the third cylinder, by means of the third piston, as a result of opening the third intake valve, is compressed by the third piston after the third intake valve is closed. As a result of the first opening (at rotational position 1O3) of the third exhaust valve, the compressed gas is released from the third cylinder, and therefore it is not possible for compression energy stored in the compressed gas to be used to move the third piston out of the top dead center thereof and into the bottom dead center thereof.
(26) As a result of the second opening (at rotational position 2O3) and the first closure (at rotational position 1S3), the third exhaust valve performs a second decompression stroke 34 within the operating cycle of the third cylinder, the third cylinder performing a second decompression cycle during the course of the second decompression stroke 34 of the third exhaust valve. Again within the context of the second decompression cycle, compressed gas is released from the third cylinder via the third exhaust duct, and therefore it is not possible for compression energy stored in the compressed gas to be used to move the third piston out of the top dead center and into the bottom dead center. In the same way as the first exhaust valve within the operating cycle of the first cylinder, and the second exhaust valve within the operating cycle of the second cylinder, the third exhaust valve of the third cylinder performs two decompression strokes 32, 34 within the operating cycle of the third cylinder, which decompression strokes are in succession within the operating cycle of the third cylinder. The three cylinders thus each perform two successive decompression cycles within the relevant operating cycle, as a result of which it is possible to achieve a particularly high exhaust braking power in exhaust braking mode.
(27) The crank angle degree at which the second and third exhaust valve open and close in each case are correspondingly offset by 480 [° KW] and 240 [° KW], respectively, relative to the first cylinder.
(28) In order to now achieve a particularly high exhaust braking power in exhaust braking mode, following the first opening (at rotational position 1O1) and before the second closure (at rotational position 2S1), the first exhaust valve of the first cylinder is kept open after the initial decompression for as long as the first cylinder is refilled with gas flowing out of the second cylinder, on the exhaust gas side, via the second exhaust duet, and with gas flowing out of the third cylinder, on the exhaust gas side, via the third exhaust duct, it can be seen, on the basis of the curve 16, that the first exhaust valve is kept open until just after 240 crank angle degrees after the ignition top dead center ZOT of the first piston, or is not completely closed until just after 240 crank angle degrees after the ignition top dead center ZOT. As can be seen in the figure, based on the operating cycle of the first cylinder, the second decompression stroke 30 of the second exhaust valve is still completely within the first decompression stroke 24 of the first exhaust valve. Moreover, the first decompression stroke 32 of the third exhaust valve is within the first decompression stroke 24 in part, since, based on the operating cycle of the first cylinder, the third exhaust valve is already opened before 180 crank angle degrees after the ignition top dead center ZOT of the first piston. This means that, during the first decompression stroke 24 of the first exhaust valve, a decompression stroke of the second exhaust valve (second decompression stroke 30) and a decompression stroke of the third exhaust valve (first decompression stroke 32) takes place at least in part. As a result, the first cylinder can be supercharged, for the second decompression cycle (decompression stroke 26) that follows the first decompression cycle (decompression stroke 24), with gas from the second cylinder and from the third cylinder, as a result of which a particularly high exhaust braking power can be provided. In this case, the first cylinder is supercharged, for the second decompression cycle thereof, with gas from the second decompression cycle of the second cylinder and with gas from the first decompression cycle of the third cylinder. In the embodiment shown according to
(29) Following the first opening 1O1 and before the second closure 2S1, the first exhaust valve should be kept open for as long as the first cylinder is filled with gas flowing out of at least one second cylinder of the reciprocating internal combustion engine via at least one exhaust duct. This means that the first cylinder is intended to be filled at least with gas from the second or third cylinder.
(30) This principle can also be readily transferred to the second cylinder and to the third cylinder. This means that, for example, within the operating cycle of the second cylinder, the second cylinder is filled, i.e., supercharged, for the second decompression cycle thereof, with gas from the first cylinder and with gas from the third cylinder. Within the operating cycle of the third cylinder, the third cylinder is supercharged, for the second decompression cycle, with gas from the first cylinder and with gas from the second cylinder. This is advantageous since, as can be seen from the figure on the basis of the first cylinder for example, an intake stroke of the first intake valve is no longer performed after the first decompression cycle or after the first decompression stroke and before the second decompression cycle or before the second decompression stroke 26. This means that the first cylinder cannot be filled with gas via the intake duct of the first cylinder after the first decompression cycle and before the second decompression cycle. The first cylinder is therefore filled with gas, for the second decompression cycle thereof, via the exhaust duct of the first cylinder, the gas originating both from the second cylinder and from the third cylinder.
(31) There is therefore an overlap between the second closure of the first exhaust valve and, based on the operating cycle of the third cylinder, the first opening of the third exhaust valve. Advantageously, pressure peaks in the exhaust manifold due to the gas flowing out of the first cylinder and flowing into the second or third cylinder can be reduced by means of the overlap between the respective opening of a first exhaust valve and the closure of a third exhaust valve and/or the closure of a second exhaust valve.
(32)
(33)
(34) In order to achieve a particularly high braking power, i.e., a particularly high exhaust braking power, the camshaft for actuating the intake valves is adjusted by means of a camshaft adjuster, and in the process retarded relative to the crankshaft, when activating the exhaust braking mode. The camshaft for actuating the intake valve is also referred to as the intake camshaft. The function and effect of the adjustment of the intake camshaft will be described in the following, using the example of the first cylinder. At least one intake valve and at least one intake duct are associated with the first cylinder, the intake valve being associated with the intake duct. The intake valve can be adjusted between a closed position and at least one open position, the intake duct of the first cylinder being fluidically blocked by the intake valve in the closed position thereof. In the open position, the intake valve releases the intake duct at least in part. In this case, the intake valve can be moved out of the closed position thereof into the open position thereof by means of the camshaft. A curve 14 of the opening and closure of the intake valve of the first cylinder is plotted in a dashed line in the graph in
(35) The camshaft adjuster now makes it possible to shift the crank angle range, in which the intake valve is opened, towards later crank angles. The curve 14′ of the opening and closure of the intake valve of the first cylinder at later crank angles is plotted in a solid line in the graph in
(36) The braking power can be increased yet further by means of the respective second opening of the exhaust valves at the second decompression stroke occurring later, together with the above-mentioned retardation of the intake valve. This is shown by way of example in
(37) It is also conceivable, similarly to the adjustment of the intake camshaft, by means of a camshaft adjuster, to provide a corresponding camshaft adjuster for the exhaust camshaft. It is thus possible to variably select a timepoint for the opening of the exhaust valve, in particular so as to be retarded. The timepoint of the closure of the exhaust valve is shifted correspondingly.
(38) Furthermore, it may be advantageous to set low or particularly low exhaust braking powers. For this purpose, the opening and closure of the intake valve can be retarded further. As a result, the gas in the cylinder is pushed out of the open intake duct again by means of the upward movement of the piston, such that, after the intake valve has closed, there is less gas available to the cylinder for the compression, as a result of which less gas can be released in the first decompression, in the graph in
(39) The use of the camshaft adjuster, which is also referred to as a phase adjuster, and the adjustment of the camshaft, in particular of the intake camshaft, brought about thereby, makes it possible to achieve an exhaust brake, and thus an exhaust braking system, having a variable intake valve lift curve, since the lift curve of the intake valve can be varied by means of adjusting the intake camshaft. The above-described actuation of the gas exchange valve further makes it possible to implement the exhaust braking system as a three-stroke exhaust braking system, such that it is possible to provide a particularly high braking power and also particularly low braking powers.