Low pressure drop acoustic suppressor nozzle for inert gas discharge system
11389678 · 2022-07-19
Assignee
Inventors
- Arash Agan (Providence, RI, US)
- Melissa Ann Figueiredo Loureiro (Pawtucket, RI, US)
- Michael David Mulzer (Peshtigo, WI, US)
- Derek M. Sandahl (Wallace, MI, US)
Cpc classification
F15B21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A62C99/00
HUMAN NECESSITIES
Abstract
A fire suppression system includes an inert gas source to supply inert gas to an enclosure via distribution piping. The system includes a fire suppression nozzle that is installed in the enclosure. The nozzle includes an inlet that connects to the distribution piping and includes a plurality of outlet holes. During discharge of the inert gas, the sound power level from, the nozzle is no greater than 125 dB for a frequency range from 500 to 10,000 Hz for a coverage area up to 32 ft.×32 ft. in compliance with UL 2127. The nozzles disclosed herein are configured such that gas exiting a plurality of outlet holes is balanced.
Claims
1. A fire suppression system, comprising: an inert gas source supplying inert gas to an enclosure via distribution piping; a nozzle disposed in the enclosure, the nozzle having an inlet connected to the distribution piping and having a plurality of radially extending outlet holes, wherein gas flows into the inlet at a first flow and out of each of the plurality of outlet holes at a second flow perpendicular to the first flow; and a first annular member positioned above the outlet holes and a second annular member positioned below the outlet holes, wherein the first annular member and the second annular member reduce a sound level of the inert gas after the inert gas exits the plurality of outlet holes to an exterior of the nozzle; wherein, during a discharge of the inert gas, a sound power level at the nozzle is limited to a maximum of 125 dB for a frequency range from 500 to 10,000 Hz at a flow rate greater than 1,000 cubic feet per minute.
2. The system of claim 1, wherein the nozzle is configured such that gas exiting the plurality of outlet holes is balanced.
3. The system of claim 2, wherein the nozzle is configured such that the plurality of holes are grouped into two or more sets of outlet holes having balanced flow between the sets, and wherein a ratio between a maximum set flow value and a minimum set flow value in the two or more sets of outlet holes is less than 60:40.
4. The system of claim 1, wherein the sound power level from the nozzle is no greater than 108.6 dB for a frequency range from 500 to 10,000 Hz for a coverage area up to 36 ft.×36 ft.
5. The system of claim 1, wherein the sound power level from the nozzle is no greater than 120 dB for a frequency range from 500 to 10,000 Hz for a coverage area up to 36 ft.×36 ft.
6. The system of claim 1, wherein, during the discharge, a pressure drop from the inlet of the nozzle to the plurality of outlet holes is no more than 80 psi higher than a gage pressure of the enclosure.
7. The system of claim 1, wherein the plurality of radially extending outlet holes comprise a first set of radially facing secondary outlets and a second set of radially facing secondary outlets, and wherein the nozzle comprises, a first tube having an inner surface and an outer surface, the inner surface of the first tube defining an axially extending passageway, the passageway including an inlet at an axial end of the passageway, a plurality of primary outlets disposed through a sidewall of the first tube, the primary outlets having a combined first flow area; and a second tube circumscribing the first tube, an inner surface of the second tube and the outer surface of the first tube defining a chamber, the plurality of primary outlets providing fluid communication between the passageway and the chamber, a sidewall of the second tube having the first set of radially facing secondary outlets axially offset from the primary outlets in a first direction and the second set of radially facing secondary outlets axially offset from the primary outlets in a second direction opposite the first direction, the first and second sets of radially facing secondary outlets having a combined second flow area greater than the combined first flow area; an inner annular disc circumscribing the second tube between the first and second sets of radially facing secondary outlets and having sound absorbing material facing the first and second sets of radially facing secondary outlets; wherein the first annular member is a first outer annular disc disposed on an opposite side of the first set of radially facing secondary outlets than the inner annular disc, the first outer annular disc having sound absorbing material disposed on a side facing the first set of radially facing secondary outlets; and wherein the second annular member is a second outer annular disc disposed on an opposite side of the second set of radially facing secondary outlets than the inner annular disc, the second outer annular disc having sound absorbing material disposed on a side facing the second set of radially facing secondary outlets.
8. The system of claim 7, wherein the nozzle further comprises, a sound absorbing device disposed in the chamber.
9. The system of claim 8, wherein the sound absorbing device includes a baffle comprising porous sound absorbing material and at least one sound absorbing insert.
10. The system of claim 8, wherein the sound absorbing device includes at least one ring comprising non-porous sound absorbing material disposed between the first and second sets of primary outlets and at least one sound absorbing insert.
11. The system of claim 7, further comprising: an orifice plate to provide flow to the first tube.
12. The system of claim 1, wherein the plurality of radially extending outlet holes comprise a first set of radially facing secondary outlets and a second set of radially facing secondary outlets, and wherein the nozzle comprises, a first tube having an inner surface and an outer surface, the inner surface of the first tube defining an axially extending passageway, the passageway including the inlet at an axial end of the passageway, a plurality of primary outlets disposed through a sidewall of the first tube; and a second tube circumscribing the first tube, an inner surface of the second tube and the outer surface of the first tube defining a chamber, the plurality of primary outlets providing fluid communication between the passageway and the chamber, a sidewall of the second tube having the first set of radially facing secondary outlets axially offset from the primary outlets in a first direction and the second set of radially facing secondary outlets axially offset from the primary outlets in a second direction opposite the first direction; wherein the first and second annular members are provided on opposite sides of the plurality of primary outlets.
13. The system of claim 12, wherein the nozzle comprises: an inner annular disc circumscribing the second tube between the first and second sets of radially facing secondary outlets; wherein the first annular member is a first outer annular disc disposed on an opposite side of the first set of radially facing secondary outlets than the inner annular disc; and wherein the second annular member is a second outer annular disc disposed on an opposite side of the second set of radially facing secondary outlets than the inner annular disc.
14. The fire suppression system of claim 1, wherein the first annular member and the second annular member are spaced apart to define an open space therebetween, wherein during the discharge of the inert gas, the inert gas exits the plurality of outlet holes through the open space between the first annular member and the second annular member.
15. A fire suppression nozzle assembly, comprising: a nozzle to be disposed in an enclosure, the nozzle having an inlet for connection to distribution piping, a plurality of radially extending outlet holes, wherein the plurality of outlet holes provide a plurality of flow paths oriented perpendicular to a flow path of the inlet; and a first annular disc positioned above the outlet holes and a second annular disc positioned below the outlet holes, wherein the first annular disc and the second annular disc extend radially outwards from a radially outer surface of the nozzle, wherein the first annular disc and the second annular disc reduce a sound power level of an inert gas after exiting the plurality of outlet holes to an exterior of the fire suppression nozzle assembly; wherein, during a discharge of the inert gas into an enclosure, the sound power level at the nozzle is limited to a maximum of 130 dB for a frequency range from 500 to 10,000 Hz at a flow rate between 1,000 cubic feet per minute and 5,400 cubic feet per minute.
16. The assembly of claim 15, wherein the nozzle is configured such that gas exiting the plurality of outlet holes is balanced.
17. The assembly of claim 16, wherein the nozzle is configured such that the plurality of holes are grouped into two or more sets of outlet holes having balanced flow between the sets, and wherein a ratio between a maximum set flow value and a minimum set flow value in the two or more sets of outlet holes is less than 60:40.
18. The assembly of claim 15, wherein the sound power level at the nozzle is no greater than 108.6 dB for a frequency range from 500 to 10,000 Hz for a coverage area up to 36 ft.×36 ft.
19. The assembly of claim 15, wherein the sound power level at the nozzle is no greater than 120 dB for a frequency range from 500 to 10,000 Hz for a coverage area up to 36 ft.×36 ft.
20. The assembly of claim 15, wherein, during the discharge, a pressure drop from the inlet of the nozzle to the plurality of outlet holes is no more than 80 psi higher than a gage pressure of the enclosure.
21. The assembly of claim 15, wherein the plurality of radially extending outlet holes comprise a first set of radially facing secondary outlets and a second set of radially facing secondary outlets, and wherein the nozzle comprises, a first tube having an inner surface and an outer surface, the inner surface of the first tube defining an axially extending passageway, the passageway including an inlet at an axial end of the passageway, a plurality of primary outlets disposed through a sidewall of the first tube, the primary outlets having a combined first flow area; a second tube circumscribing the first tube, an inner surface of the second tube and the outer surface of the first tube defining a chamber, the plurality of primary outlets providing fluid communication between the passageway and the chamber, a sidewall of the second tube having the first set of radially facing secondary outlets axially offset from the primary outlets in a first direction and the second set of radially facing secondary outlets axially offset from the primary outlets in a second direction opposite the first direction, the first and second sets of radially facing secondary outlets having a combined second flow area greater than the combined first flow area; an inner annular disc circumscribing the second tube between the first and second sets of radially facing secondary outlets and having sound absorbing material facing the first and second sets of radially facing secondary outlets; wherein the first annular disc is a first outer annular disc disposed on an opposite side of the first set of radially facing secondary outlets than the inner annular disc, the first outer annular disc having sound absorbing material disposed on a side facing the first set of radially facing secondary outlets; and wherein the second annular disc is a second outer annular disc disposed on an opposite side of the second set of radially facing secondary outlets than the inner annular disc, the second outer annular disc having sound absorbing material disposed on a side facing the second set of radially facing secondary outlets.
22. The assembly of claim 21, wherein the nozzle further comprises, a sound absorbing device disposed in the chamber.
23. The assembly of claim 22, wherein the sound absorbing device includes a baffle comprising porous sound absorbing material and at least one sound absorbing insert.
24. The assembly of claim 22, wherein the sound absorbing device includes at least one ring comprising non-porous sound absorbing material disposed between the first and second sets of primary outlets and at least one sound absorbing insert.
25. The assembly of claim 21, further comprising: an orifice plate to provide flow to the first tube.
26. The assembly of claim 15, wherein the nozzle comprises a first tube having an inner surface and an outer surface, the inner surface of the first tube defining an axially extending passageway, the passageway including an inlet at an axial end of the passageway, wherein the plurality of outlet holes comprises a plurality of primary outlets disposed through a sidewall of the first tube separate from the plurality of outlet holes.
27. The assembly of claim 26, wherein the nozzle comprises a second tube circumscribing the first tube, an inner surface of the second tube and the outer surface of the first tube defining a chamber, the plurality of primary outlets providing fluid communication between the passageway and the chamber, a sidewall of the second tube having a first set of radially facing secondary outlets axially offset from the primary outlets in a first direction and a second set of radially facing secondary outlets axially offset from the primary outlets in a second direction opposite the first direction.
28. The assembly of claim 27, further comprising: an inner annular disc circumscribing the second tube between the first and second sets of radially facing secondary outlets and having sound absorbing material facing the first and second sets of radially facing secondary outlets; wherein the first annular disc is a first outer annular disc disposed on an opposite side of the first set of radially facing secondary outlets than the inner annular disc, the first outer annular disc having sound absorbing material disposed on a side facing the first set of radially facing secondary outlets; and wherein the second annular disc is a second outer annular disc disposed on an opposite side of the second set of radially facing secondary outlets than the inner annular disc, the second outer annular disc having sound absorbing material disposed on a side facing the second set of radially facing secondary outlets.
29. The fire suppression nozzle assembly of claim 15, wherein the first annular disc and the second annular disc are spaced apart to define an open space therebetween, wherein during the discharge of the inert gas, the inert gas exits the plurality of outlet holes through the open space between the first annular member and the second annular member.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate exemplary embodiments of the invention, and, together with the general description given above and the detailed description given below, serve to explain the features of the invention. It should be understood that the preferred embodiments are some examples of the invention as provided by the appended claims.
(2) Embodiments of the low pressure drop acoustic suppressor nozzle introduced herein may be better understood by referring to the following Detailed Description in conjunction with the accompanying drawings, in which like reference numerals indicate identical or functionally similar elements:
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DETAILED DESCRIPTION
(10) Exemplary embodiments of the present disclosure are directed to inert gas nozzles that suppress the sound from the nozzles to acceptable levels without the high pressure drop in the nozzle as found in prior art and related art systems. In the exemplary embodiments, the sound is reduced to acceptable levels by using only a minimal amount of sound dampening material in the flow path of the nozzle and by strategically disposing the nozzle relative to a pressure reducing device disposed upstream of the nozzle. For example, in some exemplary embodiments, the sound power level from the nozzle is no greater than 125 dB for a frequency range from 500 to 10,000 Hz for a coverage area up to 36 ft.×36 ft., and more preferably up to 32 ft.×32 ft. In some exemplary embodiments, the pressure reducing device is mounted remotely from the main nozzle. In other embodiment, the pressure reducing device is mounted at the inlet of the nozzle.
(11) Generally, when the fire suppression system is activated, the inert gas pressure in the piping upstream of the pressure reducing device, such as, e.g., an orifice, can be as high as 2,000 psi. Depending on the configuration of the enclosure being protected, the pressure reducing device reduces the pressure to achieve the required inert gas flow for the enclosure. Of course, the nozzle also introduces a pressure drop that must be accounted for. If the pressure drop in the nozzle is too high, the inert gas flow will be unable to meet design criteria for displacing the oxygen in the enclosure. In exemplary embodiments of the disclosure, the disclosed low pressure drop nozzle has a pressure drop that is no more than 80 psi higher than the enclosure gage pressure. It is believed that there is no related art fire suppression nozzle that has such a low pressure drop (preferably no more than 80 psi higher than the enclosure gage pressure), low sound generation (preferably less than 125 dB and more preferably less than 108.6 dB) and high inert gas coverage area distribution (preferably up to 36 ft.×36 ft., and more preferably up to 32 ft.×32 ft.).
(12) As shown in
(13) As seen in
(14) With reference to
(15) Inner tube 126 includes a set of primary outlets 130 that includes a plurality of radially facing primary apertures 132. In other words, the radially facing primary apertures 132 extend transversely through the sidewall of the inner tube 126. In general, smaller diameter and larger number of apertures provide better sound dissipating characteristics. Preferably, the apertures 132 of the primary outlets 130 are arranged in six rows with thirty apertures 132 in each row. Each of the apertures 132 in the respective row can be on a same plane perpendicular to a longitudinal axis of the inner tube 126. The rows can be parallel to each other. Preferably, each row is offset from its adjacent row. In some embodiments, the offset is 6 degrees. However, in some embodiments, there is no offset. i.e., the apertures 132 are in-line as shown in
(16) A plug 138 encloses the inner tube 126 to create an inner chamber corresponding to passageway 128. In some embodiments, the plug 138 can be secured in the inner tube with suitable threads, by welding, or with a press fit, for example. In some embodiments, the inner tube 126 is manufactured such that the end of the passageway 128 is already sealed and a plug 138 is not needed. For example, the tube 126 can be formed by starting with a cylindrical blank and drilling the passageway 128 to the correct depth, such that plug 138 is not needed. The inner tube 126 includes a flange 124 that is attached to the first outer annular disc 114 an appropriate attachment means such as, snap rings, retaining rings or some other fastening means. For example, as seen in
(17) In some embodiments, a sound absorbing body 136 (see
(18) Inner tube 126 is surrounded by an outer tube 134 defining an annular chamber 135 that surrounds the primary outlets 132. Preferably the outer tube 134 is a cylindrical tube or pipe, but outer tube 134 can have other shapes. The outer tube 134 includes first and second sets of secondary outlets 106 and 108, respectively. Preferably, the inner diameter d.sub.3 (see
(19) In some embodiments, the apertures 110, 112 of the secondary outlets 106, 108, respectively, are arranged in four rows with thirty-six apertures 110, 112 in each row, respectively. Each of the apertures 110, 112 in the respective row can be on a same plane perpendicular to a longitudinal axis of the outer tube 134. The rows can be parallel to each other. Preferably, each row is offset from its adjacent row. In some embodiments, the offset is 5 degrees. However, in other embodiments, the respective apertures 110, 112 are in-line with each other. Preferably, each aperture 110, 112 is in a range of approximately ⅛ inch to ½ inch in diameter and more preferably ¼ inch in diameter. In some embodiments, all the apertures 110, 112 are the same diameter, respectively with each set of outlets 106, 108 or even between outlet sets 106, 108. In some embodiments, the apertures 110, 112 can have different diameters, respectively with each set of outlets 106, 108 and/or between outlet sets 106, 108. However, the diameter, number and arrangement of the apertures 110, 112 of the secondary outlets 106, 108, respectively, are not limiting and the inventive nozzle 100 can include a set of secondary outlets 106, 108 having other diameter, number, offset and arrangement configurations. For example, in other embodiments, the apertures 110, 112 are not arranged in parallel rows and the apertures 110, 112 can be arranged using other patterns or even randomly arranged. In addition, in some embodiments, geometries other than holes can be used such as slots so long as the combined flow area of the secondary outlets 106, 108 is appropriate for the application.
(20) In some embodiments, the first and second sets of secondary outlets 106 and 108 have a combined flow area that is greater than the combined flow area of the primary outlet 130. Preferably, the first and second sets of secondary outlets 106, 108 have a combined flow area in a range of approximately 45 to 68 in.sup.2, and more preferably approximately 56.55 in.sup.2. In some embodiments, the primary outlets 130 are disposed on the sidewall of the inner tube 126 such that the flow exits between the secondary outlets 106, 108. Preferably, the flow exits equidistant between the secondary outlets 106, 108. In some embodiments, the flow path from the primary outlets 130 is split into two paths each directed to the respective secondary outlets 106, 108. In some embodiments, more than two secondary outlets are provided and the flow from the primary outlet is split into more than two paths.
(21) Preferably, a sound absorbing device is disposed in the annular chamber 135. In some embodiments, as shown in
(22) As seen in
(23) The second outer annular ring 118 is comprised of a support plate 162 and a sound absorbing insert 164. The support plate 162 can be made of any appropriate material based on the temperature requirement of the application such as, e.g., metal, including aluminum, bronze and stainless steel, plastic, fiberglass and ceramic or composites thereof to name just a few. The sound absorbing insert 164 further reduces the sound level of the inert gas as it flows from the second set of secondary outlets 108 and into the enclosure. Preferably, the thickness of sound absorbing insert 164 is in a range of 0.25 inch to 1.00 inch and more preferably, 0.50 inch. The sound absorbing insert 164 can be any appropriate sound absorbing material such as, e.g., fiberglass and mineral wool to name just a few. The second outer annular disc 118 is attached to one end of the outer tube 134 with, e.g., a plurality of fasteners 168 or by some other means. First outer annular disc 114 includes a support plate 154 and a sound absorbing insert 156. The support plate 154 can be made of any appropriate material based on the temperature requirement of the application such as, e.g., metal, including aluminum, bronze and stainless steel, plastic, fiberglass and ceramic or composites thereof to name just a few. The sound absorbing insert 156 further reduces the sound level of the inert gas as it flows from the first set of secondary outlets 106 and into the enclosure. Preferably, the thickness of sound absorbing insert 156 is in a range of 0.25 inch to 1.0 inch and more preferably, 0.5 inch. The sound absorbing insert 156 can be any appropriate sound absorbing material such as, e.g., fiberglass and mineral wool to name just a few. The first outer annular disc 114 is attached to another end portion of the outer tube 134 with, e.g., a plurality of fasteners 160 or by some other means.
(24) In another exemplary embodiment, as seen in
(25) When the fire suppression system is operated, as seen in, e.g., the exemplary embodiment of
(26) As shown in
(27) Although the low pressure drop acoustic suppressor nozzle 100 is shown and described in the above exemplary embodiments as having cylindrical components, other suitable shapes can be used to construct the nozzle components. In addition, although the above exemplary embodiments were described with a sound absorbing device having a porous baffle 140, some embodiments of the sound absorbing device do not use a porous baffle. For example, in some embodiments, the sound absorbing device in the annual chamber 135 can include a non-porous material can be used to divert the flow of gas from primary outlets 130 to secondary outlets 106, 108. For example,
(28) The exemplary embodiments discussed above are directed to a configuration having two flow portions exiting the nozzle through respective sets of outlet holes. However, exemplary embodiments of the nozzle are not limited to this configuration. In some embodiments, the nozzle can be configured with more than two sets of secondary outlet holes similar to outlets 106 and 108. In still other embodiments, the chamber 135 has one set of secondary outlet holes which are disposed along a longitudinal axis of chamber 135. Preferably, the exemplary nozzles are configured to provide balanced flow regardless of the orientation and configuration of the plurality of outlet holes along the longitudinal axis. For example, the nozzles are configured such that gas exiting a plurality of outlet holes is balanced such that a ratio between a maximum flow value in the plurality of outlet holes and a minimum flow value in the plurality of outlet holes is less than 70:30, and more preferably 60:40 and even more preferably substantially equal.
(29) In the above exemplary embodiments, the sound power of nozzle 101 is no greater than 130 dB for a frequency range from 500 to 10,000 Hz for inert gas flow rates in a range of approximately 1,000 CFM to approximately 5,400 CFM while conforming to the standards in UL 2127. In some exemplary embodiments, the peak value of the sound power level of nozzle 101 is no greater than 130 dB, preferably no greater than 120 dB, and more preferably no greater than 111 dB, for a frequency range from 500 to 10,000 Hz for inert gas flow rates in a range of approximately 950 CFM to approximately 5,400 CFM while conforming to the standards in UL 2127. In some exemplary embodiments, the peak sound power level of nozzle 101 is in a range between 111 dB to 130 dB, for a frequency range from 500 to 10,000 Hz for inert gas flow rates in a range of approximately 950 CFM to approximately 5,400 CFM while conforming to the standards in UL 2127. For example,
(30) As discussed above, hard disk drives are susceptible to sound, and a high sound level can lead to degradation or, in some cases, failure. The exemplary embodiments disclosed above reduce or minimize the probability of degradation or failure of the hard disk drives while conforming to the standards in UL 2127. For example, in some embodiments, the sound power from the acoustic nozzle 101 is no greater than 125 dB for a frequency range from 500 to 10,000 Hz for a coverage area up to 36 ft.×36 ft., and more preferably up to 32 ft.×32 ft., and more preferably, no greater than 120 dB. It is believed that there is no related art fire suppression nozzle meeting the UL 2127 standard generates a sound power level that is at 125 dB or less at any coverage area up to 36 ft.×36 ft., and more preferably up to 32 ft.×32 ft. In some exemplary embodiments, the acoustic nozzle 101 is no greater than 130 dB, and more preferably, no greater than 108.6 dB, for a frequency range from 500 to 10,000 Hz for a coverage area up to 36 ft.×36 ft., and more preferably up to 32 ft.×32 ft. In the above exemplary embodiments, the maximum protection height of the acoustic nozzle 101 is up to 20 ft.
(31) While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.