Supporting saturation divers underwater
11383806 · 2022-07-12
Assignee
Inventors
Cpc classification
H04N23/54
ELECTRICITY
B63G8/001
PERFORMING OPERATIONS; TRANSPORTING
G06F3/0346
PHYSICS
B63C11/26
PERFORMING OPERATIONS; TRANSPORTING
B63C11/52
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63C11/26
PERFORMING OPERATIONS; TRANSPORTING
B63C11/52
PERFORMING OPERATIONS; TRANSPORTING
G06T19/00
PHYSICS
G06F3/0346
PHYSICS
Abstract
A subsea assistance system for supporting saturation diver operations includes an unmanned underwater vehicle (UUV) such as an observation remotely operated underwater vehicle (ROV) that can be flown to a subsea worksite, and various items of ancillary electrical equipment that are connected or subsea-connectable to the UUV or to a skid forming part of the UUV. Those items can include any of: a hand-portable subsea display that displays an image to a diver communicated from the UUV, which image can be generated or enhanced underwater and/or by surface support; a subsea camera that captures subsea image data for communication to the UUV and from the UUV to surface support; and a selection of electrical power tools for performing subsea tasks. Fast-acting protective devices protect divers when using high-voltage wet-mateable subsea connectors on the UUV.
Claims
1. A subsea assistance system for saturation divers, the system comprising: a UUV; items of ancillary electrical equipment that are connected or subsea-connectable to the UUV, those items comprising: at least one hand-portable subsea tablet arranged to display to a diver, subsea, an image corresponding to image data communicated to a display of the tablet from the UUV, wherein the tablet is diver-transportable away from the UUV to a subsea location remote from the UUV while remaining connected to the UUV by a display data link implemented by a first cable extendable from the UUV, which cable also conveys electrical power to the tablet; and at least one subsea camera arranged to capture image data, subsea, for communication to the UUV, wherein the camera is diver-transportable away from the UUV and from the tablet to a subsea location remote from the UUV while remaining connected to the UUV via a camera data link implemented by a second cable extendable from the UUV, which cable also conveys electrical power to the camera; and/or at least one subsea electrical tool that is connected or connectable to at least one wet-mateable electrical connector of the UUV via a third cable for conveying electrical power to the tool, wherein the tool is diver-transportable away from the UUV and from the tablet to a subsea location remote from the UUV while remaining connected to the UUV via the third cable; wherein the UUV comprises a communication device arranged to convey, via audio communication, instructions for using the camera and/or the tool from a diver holding the tablet to another diver holding the camera and/or the tool.
2. The system of claim 1, wherein the tablet comprises a locating device that is capable of determining a subsea location of the tablet.
3. The system of claim 2, further comprising a navigation system that is responsive to the location of the tablet and that is arranged to display corresponding navigation information on the tablet.
4. The system of claim 2, further comprising a memory storing data that characterizes a subsea worksite, wherein the system is arranged to retrieve stored image data from the memory corresponding to the location and a subsea heading of the tablet when in the worksite and to display on the tablet an image corresponding to that stored image data.
5. The system of claim 1, further comprising: an augmented reality engine for overlaying augmented reality images onto an image displayed on the display; and/or a live sketch engine for overlaying live sketch images onto an image displayed on the display; and/or an image enhancement engine for enhancing image data captured by the camera before displaying a corresponding image on the display.
6. The system of claim 1, wherein the UUV is arranged to process data signals incoming from surface support and to separate those signals into UUV control signals and data signals for transmission to the ancillary equipment.
7. The system of claim 1, wherein the UUV has a data link to surface support and is arranged to convey to the display image data communicated along the data link from the surface support.
8. The system of claim 1, wherein at least one connector is protected by a protective device that is arranged to trip a circuit breaker in 20 ms or less.
9. The system of claim 8, wherein the or each connector protected by the protective device is supplied by a power circuit capable of operating at a voltage of up to 250V DC or 220V AC.
10. The system of claim 1, wherein the UUV comprises a skid to which at least one of said items of ancillary equipment is connected or is subsea-connectable.
11. The system of claim 1, wherein the UUV comprises at least one onboard stowage space for at least one of said items of ancillary equipment.
12. The system of claim 1, further comprising a bidirectional diver-to-surface audio communication system routed through the UUV.
13. A method of supporting saturation diver operations, the method comprising: flying a UUV to a subsea worksite, the UUV carrying at least one subsea display to the worksite; carrying, by a first diver, the subsea display away from the UUV to a subsea location remote from the UUV while the subsea display maintains image data communication with the UUV; communicating image data from the UUV to the first diver at the worksite who views the subsea display that is connected to the UUV by a data link; the method further comprising: capturing, by a second diver, image data at the worksite using a camera at a subsea location remote from the UUV while maintaining image data communication between the camera and the UUV; and/or operating, by the second diver, a subsea electrical tool at a subsea location remote from the UUV while maintaining electrical connection between the electrical tool and the UUV; and wherein the method further comprises conveying, by the first diver, instructions for using the camera and/or electrical tool, to the second diver.
14. The method of claim 13, wherein the first diver carries and views the subsea display as a hand-portable subsea tablet.
15. The method of claim 13, further comprising displaying navigation information to the first diver on the subsea display corresponding to a subsea location of the subsea display.
16. The method of claim 13, comprising determining a subsea heading of the subsea display.
17. The method of claim 16, further comprising retrieving image data in accordance with the location and heading of the subsea display from a store of such data that characterizes the worksite, and displaying on the subsea display an image corresponding to the retrieved image data.
18. The method of claim 13, comprising determining 3D orientation or movement of the subsea display.
19. The method of claim 13, comprising: overlaying augmented reality images onto an image displayed on the subsea display; and/or overlaying live sketch images onto an image displayed on the subsea display; and/or enhancing the captured image data before displaying a corresponding image on the subsea display.
20. The method of claim 13, comprising integrating image data captured at the worksite with image data received from surface support.
21. The method of claim 13, comprising communicating image data from surface support to the UUV before communicating that image data from the UUV to the or each subsea display.
22. The method of claim 21, wherein the UUV processes data signals incoming from surface support and separates those signals into UUV control signals and image data signals for transmission to the or each subsea display.
23. The method of claim 13, wherein a diver connects the subsea display, the camera and/or the subsea electrical tool to the UUV when underwater via a wet-mateable electric connector.
Description
(1) In order that the invention may be more readily understood, reference will now be made, by way of example, to the accompanying drawings, in which:
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(22) Referring firstly to
(23) An umbilical 16 links the ROV 10 to the surface to receive electrical power and for data communications, either directly or indirectly via a tether management system. The skid 12 interfaces functionally with the ROV 10 through a data and power cable 18 that connects communications and power systems of the ROV 10 to corresponding systems in a sealed pod 20 in the skid 12.
(24) The pod 20 houses electronics and power circuitry to enable the necessary interfaces with the ROV 10 and with additional equipment that may be connected to the skid 12. For example, the pod 20 may implement AC/DC conversion; safety trip circuits; fibre-optic signal conversion and splicing; and outputs to an array of diver-mateable connectors 22 to which saturation divers can connect additional equipment underwater as will be described below.
(25) Several technologies for underwater electrical connectors are known in the art, for instance induction connectors that allow power and data transfer without risking contact of seawater with conductors. This is to be distinguished from the circuit-breaker/wet-mateable connectors disclosed in various documents that have been acknowledged specifically as prior art in the introduction.
(26) The pod 20 is preferably oil-filled and pressure-compensated to counteract hydrostatic pressure at depth. Also, because of hydrostatic pressure, marinisation of cables may be required, for example by using oil-filled cables and connectors.
(27) Different output and input connectors 22 are provided on the skid 12 for different purposes, for example to provide electrical power, communications and feedback to and from the surface. However, whilst plug-in connectors 22 are preferred for adaptability, it is possible for at least some of the additional equipment to be hard-wired to the skid 12 or to the ROV 10 without using plug-in connectors 22.
(28) The skid 12 may provide stowage space 24 for one or more items of additional equipment. In this example, the skid 12 provides stowage space for a display unit 26 and for an extensible cable 28 (seen in
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(30) The housing 30 is a sealed, hollow, generally cuboidal, pressure-resistant enclosure of steel or aluminium with a sapphire glass panel on its front face, through which the diver can view the screen 32 within. The housing 30 also has handles 34 on its side faces that the diver may grasp easily while wearing thick gloves. The housing 30 is suitably air-filled and may have a partial vacuum pulled within it. When fitted with a display screen 32 in the housing 30, the display unit 26 is preferably neutrally buoyant or slightly negatively buoyant so as to be easy for a diver to hold underwater and to control without exertion.
(31) A bulkhead connector or penetrator 36 in a bottom wall of the housing 30 provides for the screen 32 within to be connected to the cable 28 that extends from the skid 12. The cable 28 thereby penetrates the wall of the housing 30 to link the screen 32 to the skid 12, and from there via the ROV 10 and the umbilical 16 to computer systems in dive control on the surface support vessel.
(32) The screen 32 preferably has embedded PC functionality, thus being a tablet computer although with no need of touch-screen input capability. The screen 32 is suitably controlled via an Ethernet-type connection from the skid 12, which also supplies power to the screen 32 through the cable 28. Ethernet-type connections require the use of four to six connector pins on the screen 32, with power requiring two connector pins for 12V DC power. The screen 32 can be configured to turn on and start up the necessary programs automatically when the screen 32 receives power through the cable 28.
(33) A diver can remove the display unit 26 from the skid 12, extending its cable 28 as necessary, and interact with and operate the display unit 26 while it is hand-held. The diver can then return the display unit 26 to the stowage space 24 of the skid 12 after use. Alternatively, a diver can interact with and operate the display unit 26 while it remains supported by the skid 12. For example, the display unit 26 can have a pivotable mounting to the skid 12 so that its viewing angle can be adjusted.
(34) As a less-preferred alternative, it would be possible to send down the display unit 26 from the surface in a diver basket and for a diver to plug the cable of the display unit 26 into the skid 12 of the ROV 10 when required.
(35) With reference now to
(36) An extension pole 38 is also shown in
(37) Again, a diver can carry the camera 40 and the extension pole 38 away from the skid 12, extending a connecting cable from the skid 12 to the camera 40 as necessary, and interact with and operate the camera 40 while it is held in one hand. The diver can then return the camera 40 to the skid 12 after use, or unplug the cable of the camera 40 from the skid 12 and return the camera 40 to the surface in a diver work basket.
(38) The camera 40 and the extension pole 38 can be used instead of, or as a supplement to, a diver helmet camera. Preferably, the diver helmet cameras are retained for safety and the camera 40 and the extension pole 38 are used in addition. As there is then no need for a diver to remove a diver helmet camera to access difficult-to-reach places—this being an operation would require the diver to return to the diving bell—very substantial savings of time and hence cost can be achieved. It is estimated that circa US$5000 can be saved on each inspection.
(39) Image signals from the camera 40 are routed through the skid 12 to the ROV 10 and via the umbilical 16 to monitors in dive control on the surface support vessel. Those image signals add to the imaging options from other cameras at the worksite, including the two cameras that are typically mounted on the ROV 10. All such images can be overlaid on monitors, including the screen 32 of the display unit 26, can be recorded and can be seen by a surface support team in dive control.
(40) To exemplify how an ROV 10 of the invention can support divers underwater,
(41) The divers 46, 48 may remain connected to the diving bell 54, or directly to a surface support vessel 56 also shown in
(42) The divers 46, 48 are shown in
(43) A first diver 46 is shown viewing, and holding in his hand, a display unit 26 that was carried to the worksite 44 on the skid 12 of the ROV 10. The display unit 26 is connected to the skid 12 by an extended power and data cable 28.
(44) A second diver 48 is shown operating, and holding in his hand, a camera 38 supported by an extension pole 38 to inspect the subsea structure 50. The extension pole 38 enables the second diver 48 to point the camera 40 into difficult-to-reach places on the subsea structure 50. The camera 38 is connected to the skid 12 by another extended power and data cable 60, which carries image data back to the skid 12 to be conveyed along the umbilical 16 of the ROV 10 to a surface support team in dive control.
(45) When required, the skid 12 may convey to the display unit 26 image data captured by the camera 40 held by the second diver 48, so that the first diver 46 holding the display unit 26 can view the images captured by the camera 40. The first diver 46 can then liaise with the second diver 48, most conveniently by verbal communication. For example, the first diver 46 may ask the second diver 48 to hold the camera 40 pointing at something of interest on the subsea structure 50 or to move the camera 40 to view another part of the subsea structure 50. The first diver 46 may also convey instructions or other relevant information to the second diver 48 by reading that information from the screen 32 of the display unit 26, either as text or as graphics.
(46) In principle, it would be possible for a single diver 46, 48 to hold the display unit 26 and also to hold the camera 40 via the extension pole 38, so as to guide and operate the camera 40 with the benefit of direct visual feedback through the display unit 26.
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(48) Like the display unit 26, a diver 46, 48 could interact with and operate the camera 40 while it remains supported by the skid 12. It would also be possible for dive control aboard the surface support vessel 56 to interact with and operate the camera 40. In that case, the camera 40 could be mounted to the skid 12 on a remotely-operable mounting that controls the orientation of the camera 40 relative to the skid 12.
(49) To provide additional redundancy for transferring audio signals between one or more divers 46, 48 and the surface support vessel 56, the ROV 10 or the skid 12 may support an emitter-receiver communication unit 62 that communicates wirelessly with the divers' helmets. Such a unit 62 may operate like the audio communication system that acts between the divers 46, 48 and the diving bell 54. In this respect, reference is made to the block diagram of
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(51) Most ROV 10s have a multi-mode (MM) fibre in the umbilical 16 that links them to a surface support vessel 56. To allow parallel sending of optical signals down the umbilical, topside electronics 68 convert single-mode (SM) signals into a multi-mode signal at 70. The topside electronics 68 further comprise a wide division multiplexer or WDM 72. Thus processed, signals are output at 74 to the umbilical 16 that leads to the ROV 10.
(52) The topside electronics 68 thus convert single-mode signals from topside equipment to be output as multiplexed multi-mode optical signals that are sent to the ROV 10 through a fibre-optic connection in the umbilical 16. The multiplexed optical signals comprise ROV control signals and signals that are to be conveyed to equipment communicating with the skid 12, such as the display unit 26.
(53) The signal from the umbilical 16 is first sent through a connection 76 to the pod 20 of the skid 12. Here, the signal is de-multiplexed using another WDM 78. Other electronics in the pod 20 convert the multi-mode signal back to a single-mode signal at 80 and send the control signal element to the ROV 10 through a connection 82 between the pod 20 and the ROV 10. The single-mode signal is also output from the pod 20 at 84 and supplied by internal cables to the connectors 22, via which the skid 12 can communicate with equipment such as the display unit 26 and the camera 40 as noted above.
(54) Data communication to the surface support vessel 56 from equipment such as a camera 40 wet-mated to the connectors 22 reverses the above process, with single-mode to multi-mode conversion and multiplexing in the pod 20 followed by multi-mode to single-mode conversion and de-multiplexing in the topside electronics 68.
(55) The ROV 10 and skid 12 of the invention may also provide electrical power to drive wet-mateable power tools 86 underwater. In this respect,
(56) As in
(57) As before, the first diver 46 can liaise with the second diver 48, most conveniently by verbal communication using audio systems described above. For example, the first diver 46 may convey instructions for using the hand tool 86 to the second diver 48 by reading those instructions from the screen 32 of the display unit 26.
(58) The electrically-powered hand tool 86 operated by the second diver 48 may be chosen from among the following non-exhaustive list: a grinder; a drill; a vibrating scraper; a modular rotary tool with interchangeable heads or fittings; a saw; an ultrasonic or cathodic protection testing meter; or a torque tool.
(59) Subsea tools 86 or other equipment powered in accordance with the invention need not only be hand-held. In principle, larger items of equipment could be powered electrically by the ROV 10 through the skid 12, such as a pressure pumping spread used for cleaning, a testing spread or a small hydraulic power unit. This allows standalone subsea equipment to be powered locally from a mobile underwater source rather than needing downlines from the surface as are relied upon in the prior art.
(60) Currently, battery-powered hand tools are not practical for use at the depths experienced by saturation divers. This is mainly due to the difficulties of making effective underwater batteries that are small enough. So, using electrical power supplied via the ROV of the invention instead makes electrical hand tools for divers possible. Using such tools will enable many time savings. For example: using an electric grinder with a cleaning head or an electric scraper to clean a variety of subsea objects, rather than using a wire brush or a manual scraper; using a rotary tool such as an electric drill to run nuts up studs rather than by hand; using a modular rotary tool with interchangeable heads to clean various different difficult-to-reach areas; or using an electric torque tool with a turns counter as opposed to using a torque wrench.
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(62) In a seawater environment, the safety circuit 96 is important to protect divers 46, 48 using power tools 86 wet-mated to the connectors 22. That circuit 96 must trip and protect the divers 46, 48 within a very short period of time in the event of a fault. The skid 12 may, for example, provide electrical power to a hand tool 86 at voltages of up to 250V DC or 220V AC if the tool 86 is connected to a safety circuit 96 that will trip in no more than 20 ms. It is particularly advantageous to provide such a safety circuit 96 in the context of power tool usage due to the amount of electrical power and the associated high voltages that are required to power such tools. By comparison, a display unit 26 is operable (or may be charged) at lower power levels and lower voltages for which divers will require less robust protection.
(63) As a further safety precaution, cables 28, 60, 88 connecting the display unit 26, camera 40 or hand tools 86 to the skid 12 of the ROV 10 may be tied off to a fixed subsea structure 50. This is in case the ROV 10 drifts or malfunctions and so pulls on the cables 28, 60, 88.
(64) Moving on now to
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(66) In
(67) Subsea valve identification is a good example of how the invention can save valuable time during a subsea operation. Sometimes when there are several valves 114 in a subsea structure, it can be difficult for a diver to locate and identify a particular valve 114 due to the age of the structure and a covering of marine growth. Showing images of the valves 114 on the screen 32, either as new or from a recent survey, can help a diver to locate the correct valve 114 and so save time and avoid mistakes.
(68) Another way to guide a diver to the correct valve 114 is to mark the valves 114 on the image 112 shown on the screen 32. Thus, in
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(71) Turning finally to
(72) In this example, the image generation engine 134 takes inputs as necessary from: an augmented reality engine 136; an image enhancement engine 138; a text input device 140 such as a keyboard; and a live sketching engine 142. The image generation engine 134 may also receive image data from the camera 40 via the skid 12, the ROV 10 and the umbilical 16.
(73) In principle, the functionality of the image generation engine 134 could be distributed between various sub-systems at different locations. The text input device 140 and the live sketching engine 142 are operated by a surface support team in dive control aboard the surface support vessel 56. However, the augmented reality engine 136 and the image enhancement engine 138 could be implemented elsewhere, for example aboard the ROV 10, the skid 12 or the display unit 26.