HEAT-CONDUCTING POLYCARBONATES HAVING IMPROVED FLAME PROTECTION BY MEANS OF BARIUM SULFATE

20220220301 · 2022-07-14

    Inventors

    Cpc classification

    International classification

    Abstract

    The present invention relates to a thermoplastic composition comprising at least one aromatic polycarbonate, talc, at least one anhydride-modified alpha-olefin polymer, at least one organic flame retardant selected from: fluoropolymer-containing anti-drip agents, fluorinated sulfonic acid salts, organic phosphoric acid esters, phosphazenes or mixtures of at least two of the abovementioned agents and barium sulfate. The invention further relates to a production process for such a composition and to a molded article producible from this composition.

    The composition contains barium sulfate in an amount of ≥3% by weight based on the total weight of the composition. ≥5% by weight is preferred.

    Claims

    1-14. (canceled)

    15. A thermoplastic composition, comprising: A) at least one aromatic polycarbonate; B) talc; C) at least one anhydride-modified alpha-olefin polymer having an acid number of ≥30 mg KOH/g and an average molecular weight Mw of ≥4000 to ≤40 000 g/mol, wherein the average molecular weight Mw is determined by gel permeation chromatography in ortho-dichlorobenzene at 150° C. with polystyrene calibration and the acid number is determined by potentiometric titration with alcoholic potassium hydroxide solution according to DIN ISO 17025:2005; FR) at least one organic flame retardant selected from: fluoropolymer-containing anti-drip agents, fluorinated sulfonic acid salts, organic phosphoric acid esters, phosphazenes or mixtures of at least two of the abovementioned agents; D) at least one inorganic compound distinct from talc; wherein the composition contains barium sulfate in an amount of ≥3% by weight based on the total weight of the composition; the composition contains alkaline earth metal sulfates distinct from barium sulfate in an amount of ≥0% by weight to ≤25% by weight based on the total weight of the alkaline earth metal sulfates present in the composition; the composition contains organic phosphoric acid esters in an amount of ≥0% by weight to ≤7.5% by weight based on the total weight of the composition and the composition contains ≥0.5% by weight based on the total weight of the composition of fluoropolymer-containing anti-drip agents, wherein in the case where the composition contains ≥0.1% by weight based on the total weight of the composition of fluorinated sulfonic acid salts, the content of fluoropolymer-containing anti-drip agents is ≥0.7% by weight based on the total weight of the composition.

    16. The composition as claimed in claim 15, wherein the composition contains ≥3% by weight based on the total weight of the composition of organic phosphoric acid esters.

    17. The composition as claimed in claim 15, wherein the composition contains ≥3% by weight based on the total weight of the composition of linear and/or cyclic phosphazenes.

    18. The composition as claimed in claim 15, wherein the composition contains ≥0% by weight to ≤1% by weight based on the total weight of the composition of oligomeric organic siloxanes and/or ≥0% by weight to ≤1% by weight based on the total weight of the composition of halogen-free organic sulfones and/or halogen-free organic sulfonates and/or ≥0% by weight to ≤1% by weight based on the total weight of the composition of boron nitride.

    19. The composition as claimed in claim 15, wherein the composition contains at least one polycarbonate or copolycarbonate comprising units based on bisphenol A.

    20. The composition as claimed in claim 15, wherein the anhydride-modified alpha-olefin polymer C) comprises ≥90.0% to ≤98.0% by weight of alpha-olefin polymer and ≥2.0% to ≤10.0% by weight of anhydride, wherein the reported % by weight values are based on the total weight of the anhydride-modified alpha-olefin polymer and sum to ≤100% by weight.

    21. The thermoplastic composition as claimed in claim 15, wherein the talc has a D50 value for the particle size distribution determined by sedimentation analysis of ≥0.5 to ≤10 μm.

    22. The thermoplastic composition as claimed in claim 15, comprising: A) ≥50% to ≤75% by weight of aromatic polycarbonate; B) ≥15% to ≤35% by weight of talc; C) ≥0.5% to ≤3% by weight of anhydride-modified alpha-olefin polymer having an acid number of ≥30 mg KOH/g and an average molecular weight Mw of ≥4000 to ≤40 000 g/mol, wherein the average molecular weight Mw is determined by gel permeation chromatography in ortho-dichlorobenzene at 150° C. with polystyrene calibration and the acid number is determined by potentiometric titration with alcoholic potassium hydroxide solution according to DIN ISO 17025:2005; FR) ≥0.7% to ≤0.9% by weight of fluoropolymer-containing anti-drip agent in combination with ≥0.1% to ≤0.3% by weight of fluorinated sulfonic acid salt; or ≥0.4% to ≤0.6% by weight of fluoropolymer-containing anti-drip agent in combination with ≥3% to ≤5% by weight of organic phosphoric acid ester; or ≥0.4% to ≤0.6% by weight of fluoropolymer-containing anti-drip agent in combination with ≥3% to ≤10% by weight of linear or cyclic phosphazene; D) ≥3% by weight to ≤10% by weight of barium sulfate; E) ≥0% by weight to ≤3% by weight of titanium dioxide; wherein the reported % by weight values are based on the total weight of the composition and sum to ≤100% by weight.

    23. The composition as claimed in claim 15, comprising: A) ≥52% to ≤55% by weight of aromatic polycarbonate having an average molecular weight M.sub.W of 23 000 g/mol to 25 000, a softening temperature VST/B 120 according to ISO 306:2014-3 of 145° C. to 150° C. and a melt-volume flow rate according to ISO 1133:2012-03 of 18.0 cm.sup.3/(10 min) to 20.0 cm.sup.3/(10 min) at 300° C. and a 1.2 kg load; B) ≥28% to ≤30% by weight of talc having a D50 value for the particle size distribution of ≥2 μm to ≤2.5 μm; C) ≥1% to ≤2% by weight of anhydride-modified alpha-olefin polymer having an acid number of ≥75 to ≤80 mg KOH/g and an average molecular weight MW of ≥20 000 to ≤21 000 g/mol, wherein the average molecular weight Mw is determined by gel permeation chromatography in ortho-dichlorobenzene at 150° C. with polystyrene calibration and the acid number is determined by potentiometric titration with alcoholic potassium hydroxide solution according to DIN ISO 17025:2005; FR) ≥0.4% to ≤0.6% by weight of fluoropolymer-containing anti-drip agent and ≥5% to ≤8% by weight of cyclic phosphazene; D) ≥7% by weight to ≤8% by weight of barium sulfate; E) ≥0% by weight to ≤1.2% by weight of titanium dioxide; wherein the reported % by weight values are based on the total weight of the composition and sum to ≤100% by weight.

    24. The composition as claimed in claim 15 having at least two of the following properties: a) the melt viscosity is ≥100 Pa s to ≤300 Pa s; b) the Charpy impact strength is ≥20 kJ/m.sup.2; c) the Vicat B softening temperature is ≥115° C.; d) the thermal conductivity is ≥0.68 W/m K; e) the thermal conductivity is ≥0.2 W/m K; f) the rating in the UL94V fire test is V-0; g) the rating in the UL94-5V fire test is VA.

    25. A process for producing a composition as claimed in claim 15, comprising mixing the components A), B) C), FR) and D), wherein the talc B) employed is unsized talc, before mixing the amounts of B) and C) are matched to one another such that per 10 parts by weight of unsized talc ≥0.10 to ≤1.4 parts by weight of component C are employed, wherein the mixing of components A), B), FR) and D) comprises a mixing step of components A) and B) at a temperature above the melting temperature of the aromatic polycarbonate A) and wherein component C) is added to the mixture when components A) and B) are jointly melted.

    26. The process as claimed in claim 25, wherein the mixing is carried out in a co-kneader.

    27. A molding comprising a thermoplastically processed composition as claimed in claim 15.

    28. The molding as claimed in claim 27, wherein the molding is a battery housing, a 2-component cooling body having an electrically conductive layer or an electronics housing.

    Description

    EXAMPLES

    [0106] The present invention is more particularly elucidated with reference to the following examples without, however, being limited thereto. Unless otherwise stated all reported percentages in the formulations are percentages by weight based on the total weight of the formulation. A “V” in the formulation designation indicates that the formulation is a comparative example. The employed talc B1 and B2 was unsized before processing into the polycarbonate compositions.

    TABLE-US-00001 Components employed A1 Linear bisphenol A polycarbonate from Covestro Deutschland AG having an average molecular weight M.sub.w of about 24 000 g/mol and a softening temperature (VST/B 120 according to ISO 306: 2014-3) of 148° C. and containing no UV absorber. The melt volume flow rate (MVR) according to ISO 1133: 2012-03 is 19.0 cm.sup.3/(10 min) at 300° C. and a 1.2 kg load A2 Linear bisphenol A polycarbonate from Covestro Deutschland AG having an average molecular weight M.sub.w of about 31 000 g/mol and a softening temperature (VST/B 120 according to ISO 306: 2014-3) of 150° C. and containing no UV absorber. The melt volume flow rate (MVR) according to ISO 1133: 2012-03 is 6.0 cm.sup.3/(10 min) at 300° C. and a 1.2 kg load A3 Linear copolycarbonate of bisphenol-A and 4,4′-dihydroxybiphenyl (DOD) having an average molecular weight M.sub.w of about 23 000 g/mol and a softening temperature (VST/B 120 according to ISO 306: 2014-3) of 156° C. and containing no UV absorber. The melt volume flow rate (MVR) according to ISO 1133: 2012-03 is 8.5 cm.sup.3/(10 min) at 300° C. and a 1.2 kg load C Propylene-maleic anhydride polymer having an average molecular weight (gel permeation chromatography in ortho-dichlorobenzene at 150° C. with polystyrene calibration) M.sub.w = 20 700 g/mol, M.sub.n = 1460 g/mol, acid number 78 mg KOH/g B1 Compacted talc having a talc content of 98% by weight, an Fe oxide content of 1.9% by weight, an Al oxide content of 0.2% by weight, ignition loss (DIN 51081/1000° C.) of 5.4% by weight, pH (according to EN ISO 787-9: 1995) of 9.15, D50 (sedimentation analysis) of 2.2 μm; BET surface area (according to to ISO 4652: 2012) 10 m.sup.2/g B2 Compacted talc having a talc content of 99% by weight, an Fe oxide content of 0.4% by weight, an Fe oxide content of 0.4% by weight, ignition loss of 6.0% by weight, pH (according to EN ISO 787-9: 1995) of 9.55, D50 (sedimentation analysis) of 0.65 μm; BET surface area 13.5 m.sup.2/g FR1 Anti-drip agents composed of about 50% PTFE powder (polytetrafluoroethylene), CAS No. 9002-84-0, encapsulated with 50% SAN (acrylonitrile-styrene copolymer, CAS-No. 9003-54-7), obtainable as POLYB ® FS-200 from Han Nanotech Co., Ltd. FR2 C4 salt (potassium perfluorobutane sulfonate), CAS No. 29420-49-3, obtainable as Bayowet ® C4 from Lanxess AG FR3 KSS salt (mixture of potassium 3-(phenylsulfonyl), CAS No. 63316-43-8, and dipotassium 3,3′- sulfonylbis(benzenesulfonate), CAS No. 63316-33-6), obtainable as potassium diphenylsulfone 3 from OQEMA GmbH FR4 OPCTS (octaphenyltetrasiloxane), CAS No. 546-56-5, obtainable as SR476 from Momentive Performance Materials GmbH FR5 BDP (mixture of aromatic oligomeric phosphates based on bisphenol A-bis(diphenyl phosphat)), CAS No. 181028-79-5, obtainable as Reofos ® BAPP from Chemtura Manufacturing UK, Ltd. FR6 Phenoxycyclophosphazene, obtainable as RABITLE ® FP-110 from Fushimi Pharmaceutical Co., Ltd. D1 Highly crystalline boron nitride powder (mix of platelets and agglomerates) having a D50 of 16 μm (laser diffraction according to ISO 13320: 2009); BET surface area (according to ISO 4652: 2012) of 8.0 m.sup.2/g D2 Synthetic precipitated barium sulfate having a pH of 5-7 and a density of 4.4 g/mL, CAS No. 7727-43-7, “Blanc Fixe” quality D3 CaSO.sub.4 CAS No. 7778-18-9, obtainable from Sigma-Aldrich Chemie GmbH E1 Pigment TiO.sub.2 (sized titanium dioxide), CAS No. 13463-67-7, obtainable as Kronos ® 2230 from Kronos Titan GmbH

    Test methods

    [0107] Melt volume flow rate (MVR) was determined according to ISO 1133:2012-03 at a test temperature of 300° C., mass 1.2 kg using a Zwick 4106 instrument from Zwick Roell. The abbreviation MVR stands for the starting melt volume flow rate (after 4 minutes preheating time), and the abbreviation IMVR stands for melt volume flow rate after 19 min.

    [0108] Shear viscosity (melt viscosity) at 300° C. was determined according to ISO 11443:2014-04 using a Gottfert Visco-Robo 45.00 instrument.

    [0109] Charpy impact strength was measured according to ISO 179/1eU:2010 on single-side injected test bars measuring 80 mm×10 mm×4 mm at 23° C.

    [0110] The Vicat softening point VST/B50 as a measure of heat resistance was determined according to ISO 306:2013 on test specimens measuring 80 mm×10 mm×4 mm with a 50 N piston load and a heating rate of 50° C./h with a Coesfeld Eco 2920 instrument from Coesfeld Materialtest.

    [0111] Thermal conductivity was determined on injection-molded test specimens measuring 60×60×2 mm.sup.3 according to ASTM E 1461 (Nano Flash method).

    [0112] Fire behavior was measured according to UL 94V on bars measuring 127 mm×12.7 mmדmm reported in the table”.

    [0113] The ULSV test was performed on sheets measuring 150 mm×105 mm×2.0 mm.

    Production of the Compositions

    [0114] Production of the molding materials was carried out by melt mixing/melt compounding in a twin-screw extruder/a co-kneader at a melt temperature of 260-310° C. Melt mixing was particularly preferably carried out using a co-kneader and the temperature of the melt was limited to not more than 300° C.

    [0115] The components B were only later added to the components A and C previously melted or dispersed in the melt. Addition of C was carried out simultaneously with or immediately after the melting of component A. The components FR, D and E were added at any desired juncture. The addition of FR and E was preferably carried out simultaneously with or immediately after the addition of C. The addition of components D was preferably carried out before or simultaneously with the addition of B. The test specimens were in each case produced by injection molding at a melt temperature of 280° C.-300° C. and a mold temperature of 85° C.-95° C.

    Results

    [0116] The results obtained from inventive compositions and comparative examples are recited hereinbelow.

    [0117] The comparative examples V1 to V10 show that customary flame retardant combinations of FR1-FR4 in a formulation described in WO 2018/037037 provide insufficient flame retardancy: both the UL94V test at 1.5-1.0 mm and the UL94 5V test at 2.0 mm are failed. This also applies when a polycarbonate having a higher average molecular weight (A2) is employed (V2, V4, V6, V8, V10).

    [0118] Reducing the amount of B1 to 25% by weight makes it possible to pass the UL94V test at 1.5 mm provided that 0.8% FR1 and 0.2% FR2 are employed (V11). However, a 5VA score in the UL94 5V test at 2.0 mm (V11) is not achieved.

    [0119] This can only be achieved by addition of an appropriate amount of D2 (1, 2, 3, 4), wherein 2.5% of component D2 are not yet sufficient to achieve a reliable 5VA score (V12). The total amount of fillers (sum of components B and D) in examples 1, 2 and 4 is equal to or exceeds the amount of filler in V1 to V10.

    [0120] Compared to the addition of D2 the addition of D3 does not result in an improvement in the results of the UL94 5V test (V13, V14, V15). Combinations of D2 and D3 likewise do not result in an improvement in the result of the UL94 5V test (V20, V21).

    [0121] Likewise, the addition of component D1 does not have a positive effect on the result of the UL94 5V test (V16, V17, V18, V19). The combination of D1 and D2 does not result in an improvement in the result of the UL94 5V test (V22) either.

    [0122] Examples 2 and 4 show that a greater amount of white pigment E1 in the formulation is permissible without losing essential properties of the molding material.

    [0123] Copolycarbonates such as for example a copolycarbonate of bisphenol-A and 4,4′-dihydroxybiphenyl (DOD) can also be correspondingly flame retarded with the inventive combination of FR1, FR2 and D2 (example 5).

    [0124] When the total filler amount (sum of components B and D) is further increased such as in V27, the addition of 0.8% FR1 and 0.2% FR2 is no longer sufficient to achieve a VO score in the UL94V test at 1.5 mm and a 5VA score in the UL94 5V test at 2.0 mm.

    [0125] In this case it is preferable to add a phosphorus-containing flame retardant such as FR5 and/or FR6 instead of FR2.

    [0126] Examples V23, V24 and V29 show that sole use of FR1 and FR5 in high concentrations in the absence of component D2 does not allow a 5VA score in the UL94 5V test at 2.0 mm to be achieved. Furthermore, addition of more than 7% of FR5 causes the heat resistance of the molding materials measured by Vicat softening temperature VST/B50 according to ISO 306 to fall so severely that the molding materials are no longer suitable for usage temperatures above 115° C. (V23, V24 versus V29).

    [0127] A V0 score in the UL94V test at 1.5 mm and a 5VA score in the UL94 5V test at 2.0 mm are only achieved when the amount of FR5 is reduced to less than 7% and component D2 is also added (example 6).

    [0128] An excessively large amount of FR5 again has a negative effect on the heat resistance of the molding materials, the results of the Charpy impact test according to ISO 179/1eU and the result of the UL94 5V test (V28).

    [0129] Particularly good combinations of properties are achievable when a combination of FR1 and FR6 with component D2 is used for flame retardancy (examples 7 and 8). The heat resistance (VST/B50 according to ISO 306) in the examples is above 115° C. and a V0 score in the UL94V test at 1.5, 1.2 and even 1.0 mm as well as a 5VA score in the UL94 5V test at 2.0 mm are reliably achieved. In addition, the result of the Charpy impact test according to ISO 179/1eU is above 20 kJ/m.sup.2 which represents an exceptional result for molding materials having such a total filter content.

    [0130] Examples 8 and V30 show that the addition of component D2 is necessary to achieve the 5VA score in the UL94 5V test at 2.0 mm.

    TABLE-US-00002 TABLE 1 Component * V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 A1 % 65.80 66.30 66.00 65.80 65.30 A2 % 65.80 66.30 66.00 65.80 65.30 C % 1.50 1.50 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 B2 % 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 FR1 % 0.50 0.50 0.50 0.50 0.80 0.80 0.50 0.50 0.50 0.50 FR2 % 0.20 0.20 0.20 0.20 0.20 0.20 FR3 % 0.20 0.20 0.20 0.20 FR4 % 0.50 0.50 E1 % 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 Method Parameter Unit V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 Melt ISO 300° C./s.sup.−1 viscosities 11443 50 354 351 357 560 366 535 345 544 486 316 100 309 305 299 502 313 480 299 511 444 274 200 259 261 268 430 259 402 256 434 382 242 500 207 209 214 332 208 311 206 330 293 197 1000 166 172 175 262 168 246 167 256 228 162 1500 144 150 153 223 147 212 147 217 194 141 5000 73 91 89 119 88 117 82 102 111 86 Charpy ISO 23° C. kJ/m.sup.2 56 63 35 41 57 51 40 39 50 44 unnotched 179/1eU VICAT B ISO 50 K/h ° C. 144.8 144.1 144.2 142.9 143.6 142.7 144.7 144.4 144.8 143.8 306 50N V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 UL94V UL94V Class V-not V-not V-not V-not V-not V-not V-not V-not V-not V-not 1.0 mm UL94V UL94V Class V-not V-not V-not V-not V-not V-not V-not V-not V-not V-not 1.2 mm UL94V UL94V Class V-1 V-not V-1 V-not V-1 V-not V-not V-not V-not V-not 1.5 mm * % by weight in each case

    TABLE-US-00003 TABLE 2 Component * V11 V12 V13 1 V14 2 V15 3 V16 V17 A1 % 71.50 69.00 69.00 66.50 66.50 64.00 64.00 69.00 70.50 69.50 C % 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 B1 % 25.00 25.00 25.00 25.00 25.00 25.00 25.00 20.00 25.00 25.00 FR1 % 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 FR2 % 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 D1 % 1.00 2.00 D2 % 2.50 5.00 7.50 7.50 D3 % 2.50 5.00 7.50 E1 % 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 Method Parameter Unit V11 V12 V13 1 V14 2 V15 3 V16 V17 Melt ISO 300° C./s.sup.−1 viscosities 11443 50 Pa .Math. s 309 310 305 409 339 435 405 327 290 312 100 Pa .Math. s 264 264 271 350 300 355 336 285 250 263 200 Pa .Math. s 224 230 242 291 266 287 278 254 215 225 500 Pa .Math. s 176 189 197 225 214 219 221 207 178 179 1000 Pa .Math. s 146 153 162 179 175 179 180 164 148 145 1500 Pa .Math. s 131 137 144 155 152 158 159 143 131 131 5000 Pa .Math. s 85 86 87 92 92 94 93 92 83 83 Charpy ISO 23° C. kJ/m.sup.2 152 120 88 103 68 66 41 164 87 73 unnotched 179/1eU VICAT B ISO 50 K/h ° C. 145.0 144.9 145.5 145.0 146.0 143.7 146.0 144.3 144.9 144.7 306 50N Thermal ASTM in plane W/mK 0.81 0.83 0.78 0.86 0.83 0.84 0.89 0.73 0.89 0.96 conductivity E 1461 Temperature in plane mm.sup.2/s 0.558 0.557 0.528 0.578 0.559 0.566 0.585 0.489 0.581 0.629 conductivity Heat capacity in plane J/(g*K) 1.034 1.045 1.047 1.000 1.023 1.006 1.041 1.038 1.082 1.084 Density in plane g/cm.sup.3 1.40 1.43 1.42 1.46 1.45 1.48 1.46 1.44 1.41 1.41 Thermal ASTM through W/mK 0.23 0.24 0.24 0.24 0.24 0.26 0.25 0.24 0.25 0.25 conductivity E 1461 plane Temperature through mm.sup.2/s 0.156 0.160 0.159 0.165 0.161 0.173 0.167 0.163 0.161 0.164 conductivity plane Heat capacity through J/(g*K) 1.034 1.045 1.047 1.000 1.023 1.006 1.041 1.038 1.082 1.084 plane Density through g/cm.sup.3 1.40 1.43 1.42 1.45 1.45 1.48 1.46 1.44 1.41 1.41 plane V11 V12 V13 1 V14 2 V15 3 V16 V17 UL94V UL94V Class V-1 V-1 V-not V-0 V-not V-1 V-not V-0 V-0 V-1 1.0 mm UL94V UL94V Class V-1 V-not V-1 V-0 V-not V-0 V-not V-0 V-1 V-1 1.2 mm UL94V UL94V Class V-0 V-0 V-0 V-0 V-not V-0 V-1 V-0 V-0 V-0 1.5 mm UL5V UL94 5V Class 5VB 5VB 5VB 5VA 5VB 5VA 5VB 5VA 5VB 5VB 2.0 mm * % by weight in each case

    TABLE-US-00004 TABLE 3 Component * V18 V19 4 V20 V21 V22 V23 V24 5 A1 % 68.50 73.50 63.00 64.00 64.00 67.00 57.00 52.00 4.00 A3 % 60.00 C % 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 B1 % 25.00 20.00 25.00 25.00 25.00 25.00 30.00 30.00 25.00 B2 % FR1 % 0.80 0.80 0.80 0.80 0.80 0.80 0.50 0.50 0.80 FR2 % 0.20 0.20 0.20 0.20 0.20 0.20 0.20 FR5 % 10.00 15.00 D1 % 3.00 3.00 2.00 D2 % 7.50 5.00 2.50 2.50 7.50 D3 % 2.50 5.00 E1 % 1.00 1.00 2.00 1.00 1.00 1.00 1.00 1.00 1.00 Method Parameter Unit V18 V19 4 V20 V21 V22 V23 V24 5 Melt ISO 300° C./s.sup.−1 viscosities 11443 50 Pa .Math. s 335 304 396 358 419 385 190 127 621 100 Pa .Math. s 282 259 318 284 342 320 157 107 538 200 Pa .Math. s 240 230 267 244 290 267 133 91 453 500 Pa .Math. s 194 190 211 196 231 211 107 72 343 1000 Pa .Math. s 157 156 170 163 188 170 87 60 262 1500 Pa .Math. s 137 139 150 145 164 148 77 55 219 5000 Pa .Math. s 85 85 90 87 97 88 48 38 117 Charpy ISO 23° C. kJ/m.sup.2 61 84 59 38 32 62 23 20 43 unnotched 179/1eU VICAT B ISO 50 K/h ° C. 144.8 144.9 143.9 143.4 143.1 143.9 103.9 88.2 149.6 306 50N Thermal ASTM in plane W/mK 1.03 0.84 0.90 0.97 conductivity E 1461 Temperature in plane mm.sup.2/s 0.685 0.573 0.638 0.654 conductivity Heat capacity in plane J/(g*K) 1.059 1.077 0.980 1.005 Density in plane g/cm.sup.3 1.42 1.38 1.44 1.47 Thermal ASTM through W/mK 0.25 0.24 0.24 0.28 conductivity E 1461 plane Temperature through mm.sup.2/s 0.167 0.162 0.169 0.192 conductivity plane Heat capacity through J/(g*K) 1.059 1.077 0.980 1.005 plane Density through g/cm.sup.3 1.42 1.38 1.44 1.47 plane V18 V19 4 V20 V21 V22 V23 V24 5 UL94V UL94V Class V-1 V-1 V-1 V-not V-not V-1 V-0 V-0 V-1 1.0 mm UL94V UL94V Class V-0 V-0 V-1 V-1 V-not V-1 V-0 V-0 1.2 mm UL94V UL94V Class V-0 V-0 V-0 V-1 V-not V-0 V-0 V-0 V-0 1.5 mm UL5V UL94 5V Class 5VB 5VB 5VA 5VB 5VB 5VB 5VB 5VB 5VA 2.0 mm * % by weight in each case

    TABLE-US-00005 TABLE 4 Component * V25 V26 V27 6 V28 V29 7 8 V30 A1 % 57.00 49.50 57.30 54.50 52.50 60.00 54.50 52.50 60.00 C % 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 B1 % 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 FR1 % 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 FR2 % 0.20 FR5 % 10.00 10.00 5.00 7.00 7.00 FR6 5.00 7.00 7.00 D2 % 7.50 7.50 7.50 7.50 7.50 7.50 E1 % 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 Method Parameter Unit V25 V26 V27 6 V28 V29 7 8 V30 Melt ISO 11443 300° C./s.sup.−1 viscosities 50 Pa .Math. s 288 301 519 406 396 321 563 381 335 100 Pa .Math. s 209 217 408 301 285 245 446 284 257 200 Pa .Math. s 155 158 326 237 216 191 357 221 203 500 Pa .Math. s 113 118 241 179 158 145 254 165 151 1000 Pa .Math. s 90 94 185 137 122 118 195 130 120 1500 Pa .Math. s 79 82 159 118 106 103 167 113 104 5000 Pa .Math. s 49 49 90 64 62 61 93 65 61 Charpy ISO 23° C. kJ/m.sup.2 22 17 39 22 19 28 22 22 31 unnotched 179/1eU VICAT B ISO 50 K/h ° C. 104.3 101.1 145.9 120.4 112.7 115.4 116.9 117.0 118.5 306 50N Thermal ASTM in plane W/mK 0.97 1.05 1.06 1.10 1.07 0.98 1.01 1.01 1.04 conductivity E 1461 Temperature in plane mm.sup.2/s 0.663 0.722 0.705 0.692 0.699 0.660 0.703 0.703 0.661 conductivity Heat capacity in plane J/(g*K) 0.994 0.929 0.975 1.020 0.978 1.029 0.923 0.923 1.074 Density in plane g/cm.sup.3 1.47 1.57 1.54 1.57 1.56 1.45 1.55 1.55 1.46 Thermal ASTM through W/mK 0.24 0.25 0.26 0.28 0.27 0.24 0.25 0.25 0.26 conductivity E 1461 plane Temperature through mm.sup.2/s 0.163 0.171 0.175 0.175 0.174 0.163 0.175 0.175 0.164 conductivity plane Heat capacity through J/(g*K) 0.994 0.929 0.975 1.020 0.978 1.029 0.921 0.923 1.074 plane Density through g/cm.sup.3 1.47 1.57 1.54 1.57 1.56 1.45 1.57 1.55 1.46 plane V25 V26 V27 6 V28 V29 7 8 V30 UL94V UL94V Class V-0 V-0 V-not V-1 V-0 V-0 V-0 V-0 V-0 1.0 mm UL94V UL94V Class V-0 V-0 V-not V-1 V-0 V-1 V-0 V-0 V-0 1.2 mm UL94V UL94V Class V-0 V-0 V-1 V-0 V-0 V-0 V-0 V-0 V-0 1.5 mm UL5V UL94 5V Class 5VB 5VB 5 V-not 5VA 5VB 5VB 5VA 5VA 5VB 2.0 mm * % by weight in each case