Toothed shafts for installation into hollow shafts with internal toothings in telescopic fashion
11390315 · 2022-07-19
Assignee
Inventors
Cpc classification
F16C2226/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2326/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62D1/20
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14065
PERFORMING OPERATIONS; TRANSPORTING
F16D2300/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C45/33
PERFORMING OPERATIONS; TRANSPORTING
B29C2045/0027
PERFORMING OPERATIONS; TRANSPORTING
F16C2223/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2250/0046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C3/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C45/14336
PERFORMING OPERATIONS; TRANSPORTING
Y10T403/7035
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B62D1/185
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14426
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D1/185
PERFORMING OPERATIONS; TRANSPORTING
B62D1/20
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14
PERFORMING OPERATIONS; TRANSPORTING
B29C45/33
PERFORMING OPERATIONS; TRANSPORTING
F16D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C3/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A toothed shaft can be installed in a hollow shaft that has an internal toothing such that the toothed shaft is coupled in a positively locking fashion so as to be telescopic in a direction of a longitudinal axis. The toothed shaft may include a toothing region with teeth on an outer circumference and extending in an axial direction. In the toothing region a shaft core may be overmolded by way of an injection molding process with a sliding coating comprised of thermoplastic material. The sliding coating may have at least three impressions, with each of the at least three impressions featuring an aperture that extends through the sliding coating to a surface of the shaft core.
Claims
1. A toothed shaft for installation into a hollow shaft with an internal toothing in which the toothed shaft can be received and to which the toothed shaft can be coupled in a positively locking fashion so as to be telescopic in a direction of a longitudinal axis, wherein the toothed shaft comprises: a toothing region with teeth disposed on an outer circumference and extending in an axial direction; and a shaft core in the toothing region that is overmolded by way of an injection molding process with a sliding coating comprised of thermoplastic material, wherein the sliding coating comprises at least three impressions, wherein each of the at least three impressions comprises an aperture that extends through the sliding coating to a surface of the shaft core.
2. The toothed shaft of claim 1 wherein the sliding coating comprises six impressions, wherein three of the impressions are disposed in a first radial plane and three of the impressions are disposed in a second radial plane, wherein the first radial plane is spaced apart from the second radial plane.
3. The toothed shaft of claim 1 wherein each aperture is formed in a region of a tooth flank of an adjacent core tooth of the shaft core.
4. The toothed shaft of claim 1 wherein the teeth of the toothed shaft are core teeth formed on the shaft core, wherein the core teeth are coated in the toothing region with the sliding coating.
5. The toothed shaft of claim 1 wherein the sliding coating has different wall thicknesses.
6. The toothed shaft of claim 1 wherein aside from the at least three impressions, the sliding coating has a uniform wall thickness.
7. A toothed shaft for installation into a hollow shaft with an internal toothing in which the toothed shaft can be received and to which the toothed shaft can be coupled in a positively locking fashion so as to be telescopic in a direction of a longitudinal axis, wherein the toothed shaft comprises: a toothing region with teeth disposed on an outer circumference and extending in an axial direction; and a shaft core in the toothing region that is overmolded by way of an injection molding process with a sliding coating comprised of thermoplastic material, wherein the sliding coating comprises at least three impressions, wherein at least one of the teeth is formed completely by the sliding coating.
8. The toothed shaft of claim 7 wherein the sliding coating has a greater wall thickness at a first location where the at least one of the teeth is disposed relative to a second location of the sliding coating that does not include a tooth formed completely by the sliding coating.
9. The toothed shaft of claim 1 wherein all of the teeth are formed entirely by the sliding coating.
10. The toothed shaft of claim 1 wherein the sliding coating comprises exclusively the thermoplastic material.
11. The toothed shaft of claim 1 wherein the at least three impressions are disposed in a radial plane to which the axial direction is normal, wherein the at least three impressions are disposed uniformly over a circumference of the toothed shaft.
12. The toothed shaft of claim 1 wherein each of the apertures is disposed midway between two of the teeth in the toothing region.
13. The toothed shaft of claim 1 being free of the sliding coating at a base of each of the at least three impressions.
14. A toothed shaft for installation into a hollow shaft with an internal toothing in which the toothed shaft can be received and to which the toothed shaft can be coupled in a positively locking fashion so as to be telescopic in a direction of a longitudinal axis, wherein the toothed shaft comprises: a toothing region with teeth disposed on an outer circumference and extending in an axial direction; and a shaft core in the toothing region that is overmolded by way of an injection molding process with a sliding coating comprised of thermoplastic material, wherein the sliding coating comprises at least three impressions, wherein a surface of the shaft core is visible through each of the at least three impressions.
15. The toothed shaft of claim 1 wherein a first impression and a second impression of the at least three impressions are disposed at a same circumferential location but are spaced apart in the axial direction.
16. The toothed shaft of claim 1 wherein a cross section of each of the at least three impressions is square.
17. The toothed shaft of claim 1 wherein a cross section of each of the at least three impressions is polygonal.
18. The toothed shaft of claim 1 wherein a first impression of the at least three impressions is disposed within 20% of a first axial end of the sliding coating based on an axial length of the sliding coating, wherein a second impression of the at least three impressions is disposed within 20% of a second axial end of the sliding coating based on the axial length of the sliding coating.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
(21) Although certain example methods and apparatus have been described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus, and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents. Moreover, those having ordinary skill in the art will understand that reciting ‘a’ element or can′ element in the appended claims does not restrict those claims to articles, apparatuses, systems, methods, or the like having only one of that element, even where other elements in the same claim or different claims are preceded by ‘at least one’ or similar language. Similarly, it should be understood that the steps of any method claims need not necessarily be performed in the order in which they are recited, unless so required by the context of the claims. In addition, all references to one skilled in the art shall be understood to refer to one having ordinary skill in the art.
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(23) An electric power assistance means may be provided in the form of a power assistance means 112 coupled at the input side to the steering shaft 1, of a power assistance means 114 coupled to the pinion 104, and/or of a power assistance means 116 coupled to the toothed rack 106. The respective power assistance means 112, 114 or 116 couples an auxiliary torque into the steering shaft 1 and/or the steering pinion 104 and/or couples an auxiliary force into the toothed rack 106, whereby the driver is assisted in performing steering work. The three different assistance means 112, 114 and 116 illustrated in
(24) Normally, only a single one of the illustrated positions is occupied with a power assistance means 112, 114 or 116. The auxiliary torque or the auxiliary force that is to be imported in order to assist the driver by means of the respective power assistance means 112, 114 or 116 is determined taking into consideration a steering moment input by the driver and ascertained by a torque sensor 118. Alternatively or in combination with the introduction of the auxiliary torque, the power assistance means 112, 114, 116 may introduce an additional steering angle into the steering system, which is added to the steering angle imparted by the driver by means of the steering wheel 102.
(25) The steering shaft 1 comprises, at the input side, an input shaft 10 connected to the steering wheel 102 and, at the output side, and output shaft 12 connected to the toothed rack 106 via the steering pinion 104. The input shaft 10 and the output shaft 12 are coupled to one another in a rotationally elastic manner by means of a torsion bar (not shown in
(26) Correspondingly, a steering moment that is imparted by the driver to the steering shaft 1 or to the input shaft 10 using the steering wheel 102 will effect an introduction of an auxiliary torque by one of the power steering assistance means 112, 114, 116 only if the output shaft 12 is rotated relative to the input shaft 10 counter to the torsional resistance of the torsion bar.
(27) The torque sensor 118 may also alternatively be arranged at the position 118′, wherein then, the division of the steering shaft 1 into the input shaft 10 and output shaft 12, and the rotationally elastic coupling by means of the torsion bar, are correspondingly present at a different position, in order to be able, from the relative rotation of the output shaft 12 coupled to the input shaft 10 via the torsion bar, to determine a relative rotation and thus correspondingly an input torque and/or an auxiliary torque to be introduced.
(28) The steering shaft 1 as per
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(30) The steering shaft 2 comprises a hollow shaft 21 and a toothed shaft 22. The toothed shaft 22 comprises a toothing region 23 with a multiplicity of teeth 24 arranged on the outer circumference, which teeth extend in the direction of the longitudinal axis L, that is to say axially over the length V of the toothing region 23.
(31) It can be seen from
(32) It can be seen from
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(34) It can be seen from
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(36) The positioning elements 42a, 42b and 42c are of pin-like form, with, in the illustrated example, a rectangular or square cross section, the dimension of which in the direction of the longitudinal axis L amounts to only a fraction of the length V of the toothing region 23. It is likewise conceivable and possible for the positioning elements to comprise a circular cylindrical cross section. In the example shown, the three positioning elements 42a, 42b and 42c are arranged so as to be distributed uniformly over the circumference and are, with their free ends 43, directed radially inward toward the longitudinal axis L, such that the shaft core 3 is clamped coaxially in centered fashion relative to the longitudinal axis L in a mold cavity 41 between the free ends 43. In the injection mold 4, the shaft core 3 is surrounded in the toothing region 23 by the mold surface 411 that delimits the teeth 24, that is to say said mold surface 411 forms the negative impression of the toothing region 23. The mold surface 411 is likewise oriented coaxially with respect to the longitudinal axis L. The mold surface 411 and the mold cavity 41 can be seen particularly clearly in
(37) An enlarged cross-sectional view of the toothed shaft clamped in the injection molding tool as per
(38) The positioning elements 42a, 42b and 42c are arranged in a first radial plane, specifically in the cross-sectional plane shown in
(39) To be able to clamp the shaft core 3 within the mold cavity 41, the positioning elements 42a, 42b and 42c are in each case attached to a slide 46 which is of segmented form and which is movable radially relative to the longitudinal axis L, as indicated in
(40) Arranged between the slides 46 in a circumferential direction are slides 47, which are likewise of segmented form and which, for the purposes of demolding, can be moved apart from one another, radially with respect to the longitudinal axis L, together with the slides 46, without colliding.
(41) If the slides 46 and 47 are moved radially apart from one another, a shaft core 3 can be introduced into the injection mold 4. Subsequently, the slides 46 and 47 are moved together in a radially inward direction, wherein the shaft core 3 is, as described above, clamped in a centered and angularly oriented manner in the mold cavity 41 between the positioning surfaces 44 of the positioning elements 45a, 45b, 45c, 42a, 42b and 42c. At the same time, as a result of the slides 46 and 47 being moved together, the injection mold 4 is closed, wherein the mold surface 411 is closed in a circumferential direction.
(42) When the injection mold 4 is closed, molten plastic is injected into the mold cavity 41 between the mold surface 411 and the outer circumference of the shaft core 3 in the toothing region 23. This mold cavity 41, which can be clearly seen in
(43) The injection of the molten plastic into the injection mold 4 may be performed via axial injection nozzles, arranged at the end side on the mold cavity 41, at the gate points 48, as is schematically illustrated in
(44) Alternatively, the gate points 48 may be arranged radially, as shown in
(45) After the cooling and solidification of the plastics overmolding 5, the slides 46 and 47 are, for the purposes of demolding, moved radially apart from one another in stellate fashion, such that the fully overmolded toothed shaft 22 can be removed from the injection mold 4. This is demonstrated in
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(48) The aperture 511 can be seen particularly clearly in
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LIST OF REFERENCE DESIGNATIONS
(54) 1 Steering shaft 10 Input shaft 12 Output shaft 100 Motor vehicle steering system 102 Steering wheel 103 Steering gear 104 Steering pinion 106 Toothed rack 108 Track rod 110 Steerable wheel 112 Power assistance means 114 Power assistance means 116 Power assistance means 118 Torque sensor 118′ Torque sensor 120 Joint 2 Variable-length steering shaft 21 Hollow shaft 22 Toothed shaft 23 Toothing region 24 Tooth 25, 251 Shank 26 Receiving opening 3 Shaft core 31 Core tooth 31a,b Adjacent core tooth 311 Tooth flank 4 Injection mold 41 Mold cavity 411 Mold surface 42a,b,c Positioning element 43 Free end 44 Positioning surface 45a,b,c Positioning element 45d,e,f Positioning element 46, 47 Slide 48 Gate point 49 End wall 491 End wall 5 Plastics overmolding (or “sliding coating”) 51 Impression 511 Aperture L Longitudinal axis V Length of toothing region R Radius 5′ Plastics overmolding (or “sliding coating”) 5″ Plastics overmolding (or “sliding coating”) t1 Greater wall thickness t2 Lesser wall thickness 5′″ Plastics overmolding (or “sliding coating”) 1001 Tooth 1002 Tooth 1010 Thermoplastic material 5000 Plastics overmolding (or “sliding coating”) 5001 Aperture 6000 Plastics overmolding (or “sliding coating”) 6001 Aperture