Dynamically adaptive combined heat and power system with a thermal energy store and method thereof
11378310 · 2022-07-05
Assignee
Inventors
Cpc classification
F24D2101/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D5/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P80/15
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25B2339/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2103/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/0235
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B25/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2103/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02G5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2200/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D18/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A30/274
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F25B27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention provides for a combined heat and power system including at least one engine, operatively coupled to a generator, having at least one first heat source adapted to provide a first thermal energy output at a first temperature range, and at least one second heat source adapted to provide a second thermal energy output at a second temperature range, at least one first heat exchanger, operatively coupled to said at least one engine, and adapted to selectively receive and transfer at least a portion of any one or all of said first thermal energy output and said at least one second thermal energy output; and a dynamically adaptive heat storage system.
Claims
1. A combined heat and power system, comprising: at least one engine, operatively coupled to a generator, having at least one first heat source adapted to provide a first thermal energy output at a first temperature range, and at least one second heat source adapted to provide a second thermal energy output at a second temperature range; at least one first heat exchanger, operatively coupled to said at least one engine, and adapted to selectively receive and transfer at least a portion of any one or all of said first thermal energy output and said at least one second thermal energy output; and a dynamically adaptive heat storage system, comprising: a selectively variable first thermal energy store device, adapted to accept, store and discharge thermal energy at said first temperature range; at least one selectively variable second thermal energy store device, adapted to accept, store and discharge thermal energy at said second temperature range; at least one first heat pump, operatively coupled to said first thermal energy store device and said at least one second thermal energy store device, and which is adapted to transfer and thermally upgrade the thermal energy stored in said at least one second thermal energy store device to said first thermal energy store device, wherein said at least one first heat pump is adapted to receive power from said generator, and a system controller, adapted to selectively engage any one or all of said at least first heat source and said at least one second heat source and control the amount of thermal energy that is stored, upgraded or discharged, so as to optimize the energy efficiency of said combined heat and power system.
2. A combined heat and power system according to claim 1, wherein said at least one engine further comprises at least one third heat source adapted to provide a third thermal energy output at a third temperature range different to the first temperature range and the second temperate range.
3. A combined heat and power system according to claim 2, wherein said at least one first heat source is a high-grade heat source, said at least one second heat source is a low-grade heat source, and said at least one third heat source is either a medium-grade or high-grade heat source.
4. A combined heat and power system according to claim 2, wherein said system controller is further adapted to control the amount of any one of said first thermal energy output and/or said third thermal energy output that is bypassed directly to a consumer.
5. A combined heat and power system according to claim 1, wherein said selectively variable first thermal energy store device and said selectively variable second thermal energy store device are formed by a plurality of operatively coupleable modular storage units.
6. A combined heat and power system according to claim 5, wherein the capacity of each one of said first and second thermal energy store device is selectively variable by allocating a predetermined number of said plurality of operatively coupleable modular storage units to each of said first and second thermal energy store device.
7. A combined heat and power system according to claim 1, further comprising a plurality of control valves, each individually actuatable by said system controller between an open state and a closed state.
8. A combined heat and power system according to claim 1, wherein said at least one first heat exchanger is adapted to thermally supplement or upgrade any one of said first and second thermal energy output.
9. A combined heat and power system according to claim 1, further comprising at least one second heat exchanger operatively coupled to and arranged downstream from said at least one first heat exchanger.
10. A combined heat and power system according to claim 9, wherein said at least one second heat exchanger is adapted to transfer thermal energy to said at least one selectively variable second thermal energy store device.
11. A combined heat and power system according to claim 10, wherein said at least one second heat exchanger is operatively coupled to said at least one selectively variable second thermal energy store device via a third heat exchanger.
12. A combined heat and power system according to claim 1, further comprising at least one second heat pump operatively coupled to said at least one selectively variable second thermal energy store device and adapted to thermally upgrade thermal energy stored in said at least one selectively variable second thermal energy store device.
13. A combined heat and power system according to claim 12, wherein said at least one second heat pump is the air-source heat pump.
14. A combined heat and power system according to claim 13, wherein said at least one second heat pump is adapted to receive power from said generator.
15. A combined heat and power system according to claim 1, wherein said system controller is adapted to utilize external information in order to operate said combined heat and power system and/or configure said dynamically adaptive heat storage system, so as to optimize the overall efficiency of said combined heat and power system.
16. A combined heat and power system according to claim 15, wherein said external information comprises historical data or current data.
17. A combined heat and power system according to claim 15, wherein said external information comprises any one or all of a real-time or predictive energy demand from a consumer and real-time or predicted energy costs of the economic market.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the present invention will now be described, by way of example only and not in any limitative sense, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
(15) The exemplary embodiments of this invention will be described in relation to a combined heat and power system having at least one engine coupled to an electric generator, so as to generate and supply electricity, as well as, thermal energy to at least one consumer, such as, for example a university campus. However, it should be appreciated that, in general, the system and method of this invention is equally applicable to any other suitable cogeneration arrangement.
(16) For purposes of explanation, it should be appreciated that the terms ‘thermal energy’, ‘heat’ and ‘heat energy’ are used interchangeably throughout the description. In addition, the term ‘real-time’ when linked to any information or data provided from an external source is understood to mean momentarily valid, current or effective within a relatively short predetermined period of time until that information is updated. Furthermore, the terms ‘heat exchanger’ and ‘heat recovery unit’ are used interchangeably. The terms ‘historical data’ or ‘historical information’ may be understood as data or other information acquired over a predetermined time period that is prior to operating the CHP with a consumer. Furthermore, the terms ‘forecast information or ‘predicted data’ may be understood as data or information determined for a time period that may be relevant to future operation of the CHP with a consumer. The term ‘overall efficiency’ of a CHP system is understood to factor in fuel efficiency, as well as, resource and running costs required to operate the CHP system. In addition, it is understood that engine types used in combined heat and power systems (CHP) may include piston engines, gas turbine engines, molten carbonate fuels cells, solid oxide fuel cells or similar technologies. Herein the term engine or engines will be used and understood to mean any suitable number or type of engine.
(17) An example embodiment of the invention is shown in
(18) As shown in
(19) Furthermore, as shown in
(20) Further referring to
(21) It is further known from conventional CHP systems that, for example, some engines generate sources of low-temperature heat energy such as 124 (perhaps in the range 30° C. to 70° C.). As shown in the embodiment illustrated in
(22) As shown in
(23) In addition, the CHP system 100 of the present invention optionally provides for additional fuel 136 and optional air 138 to be supplied to the first heat exchanger 110, where the fuel 136 and air 138 are combusted to increase the heat energy of the fluid that is supplied to the consumer or second heat exchanger 112. In combination with the heat recovery provided by the heat exchanger 110, the medium temperature heat source 122, low temperature heat source 124, second heat exchanger 112, the heat pumps 116 and 118, this so called supplementary firing will increase the heat-to-power ratio well beyond the capabilities of a conventional CHP system.
(24) An example embodiment of the dynamically adaptive heat storage system 200 is now described in more detail with reference to
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(26) The embodiment illustrated in
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(28) Referring to
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(31) In the operation mode shown in
(32) Alternatively, and as illustrated in
(33) It is understood by the person skilled in the art that any combination or blended combinations of the operating modes of the dynamically adaptive heat storage system 200 (as illustrated in
(34) Referring now to
(35) In case it is not possible (or desirable) to include a lower-temperature storage unit 206 (e.g. all available storage units 206 have been used, or some low-temperature storage units must be retained for the accumulation of low-grade heat), the CHP system 100 may be reconfigured as illustrated in
(36) On the other hand, any shortfall in the heat energy available from the moderate thermal energy source 122 of the engine 102 may be supplied by the heat storage system 200. Thus, heat energy recovered from the engine exhaust 120 would continue to be accumulated into the heat storage system 200. The temperature of the working fluid circulated between the storage units 206 and the first heat exchanger 110 would be increased as far as is practically possible. The temperature of storage units 206 forming the first thermal energy store engaged in the storage of energy from heat exchanger 110 would also increase. It may be highly advantageous to use phase change materials in the storage units 206 of the first thermal store 202 (in this mode of operation where storage units 206 are being heated to an elevated temperature).
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(38) The overall fuel efficiency of the CHP system 100 of the present invention may be over 130% and even up to 160%, based on the useful energy supplied (power and heat) relative to the fuel heat input, at heat-to-power ratios of ‘6 to 1’ or even greater. In a typical application of the CHP system 100, and if the average ratio of the demand for heat and power is ‘3 to 1’, then the efficiency of the CHP system 100 may be 110% or greater, for example up to 130%, based on the useful energy supplied (power and heat) relative to the fuel heat input. In other applications, e.g. where the average heat to power ratio is ‘2 to 1’, the fuel efficiency based on useful energy supplied (power and fuel) relative to the fuel energy may be over 105% and up to and perhaps over 115%.
(39) Consequently, during operation at any heat-to-power ratio and output level within the capabilities of the proposed CHP system 100, (i) increasing or reducing heat pump production or (ii) switching the heat pump units on or off, in conjunction with (iii) increasing engine output or decreasing engine output, or (iv) starting or stopping engines or (v) varying the input or output of the dynamically adaptive heat storage system provides exceptional capability to produce an incremental amount of net-power output for export to a grid or electrical network, or incremental amount of net heat for a secondary system (e.g. a campus) for a very small incremental amount of fuel (thus high marginal efficiency).
(40) Peaking power produced in this way could therefore be twice or three times or even more times greater than the net-electrical output of the CHP system 100. The efficiency of this incremental component of power produced by the CHP system 100 would be very high compared with many alternative means of generating peaking power. The effective efficiency of this proportion of power might be 60% or more.
(41) Equally the CHP system 100 of the present invention may occasionally import a substantial amount of electrical power to be used with the heat pumps 116, 118, 142. The ability to produce high-efficiency peak electricity output and, alternatively, to reduce output and import power, means that the proposed CHP system 100 is capable of providing excellent balancing capabilities for renewable energy systems, such as wind or solar power systems. The proposed CHP system 100, with dynamically adaptive thermal energy storage, maximises the efficiency and utilisation of renewable energy and meets peak energy demands in an extremely efficient way.
(42) It is understood that the CHP system 100 or heat storage system 200 may utilise any suitable controller or controller system to control the control valves, pumps, coolers, fuel and air supply, as well as, heat and power supplementation or release. Automated or computer operated control mechanism for CHP systems are known in the art and are therefore not described in any more detail. Furthermore, external information, such as current fuel prices, cost of heat energy and electricity, and/or current demand of heat and electricity may be received and processed by the controller, so as to optimise the overall efficiency of the CHP system, or economic performance, not only according to fuel efficiency, but also according to the overall running costs. Alternatively, the controller may be adapted to generate a predictive model for energy demand and/or energy costs based on historic data (e.g. fluctuation of energy demand and respective energy costs over a whole year), and apply the generated model in conjunction with current data of energy demand and costs (e.g. received in real-time).
(43) It will be appreciated by persons skilled in the art that the above embodiment(s) have been described by way of example only and not in any limitative sense, and that various alterations and modifications are possible without departing from the scope of the invention as defined by the appended claims.