Electromagnetic pump
11408405 · 2022-08-09
Assignee
Inventors
Cpc classification
F04B19/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An electromagnetic pump (100). The electromagnetic pump (100) comprises a conduit (101) comprising an inlet (103) and an outlet (105). A first magnetic field generating unit (109) is provided for generating a first magnetic field having a first component with a first direction in the conduit. A second magnetic field generating unit (111) is provided for generating a second magnetic field having a second component with a second direction in the conduit (101), the second direction being substantially opposite to the first direction. A piston member (113) is disposed within the conduit, the piston member (113) being moveable within the conduit (101) under the influence of the first and/or second magnetic fields to pump fluid received from the inlet (103) of the conduit (101) to the outlet (105) of the conduit (101).
Claims
1. An electromagnetic pump comprising: a conduit comprising an inlet and an outlet; a first magnetic field generating unit for generating a first magnetic field having a first component with a first direction in the conduit; a second magnetic field generating unit for generating a second magnetic field having a second component with a second direction in the conduit, the second direction being substantially opposite to the first direction; a piston member disposed within the conduit, the piston member being moveable within the conduit under the influence of at least one of the first and second magnetic fields to pump fluid received from the inlet of the conduit to the outlet of the conduit; the electromagnetic pump further comprising one or more biasing means for urging the piston member away from one or both of the inlet and the outlet of the conduit and into an equilibrium position between the first magnetic field generating unit and second magnetic field generating unit, wherein the biasing means comprise one or more magnetic members; and the first magnetic field generating unit and the second magnetic field generating unit being sufficiently proximate to one another that in the equilibrium position, the end portions of the piston member are proximate to the facing end portions of the first and second magnetic field generating units.
2. An electromagnetic pump as claimed in claim 1, wherein the first and second magnetic field generating units are adapted to be simultaneously driven to generate the first and second magnetic fields.
3. An electromagnetic pump as claimed in claim 1, wherein the first and second magnetic field generating units are adapted to be driven under one or more alternating power cycles to periodically reverse the direction of the magnetic fields generated by the first and second magnetic field generating units.
4. An electromagnetic pump as claimed in claim 3, wherein during a first portion of the one or more alternating power cycles, the first and second magnetic field generating units are adapted to direct the first component of the first magnetic field and the second component of the second magnetic field towards one another, and/or during a second portion of the one or more alternating power cycles, the first and second magnetic field generating units are adapted to direct the first component of the first magnetic field and the second component of the second magnetic field away from one another.
5. An electromagnetic pump as claimed in claim 1, further comprising a valve member adapted to permit the flow of fluid from the inlet of the conduit to the outlet of the conduit and to restrict the flow of fluid from the outlet of the conduit to the inlet of the conduit.
6. An electromagnetic pump as claimed in claim 5, wherein the valve member is adapted to move with the piston member through the conduit.
7. An electromagnetic pump as claimed in claim 5, wherein the piston member comprises a passageway extending therethrough, and the valve member is disposed at least partially within the passageway of the piston member.
8. An electromagnetic pump as claimed in claim 1, wherein the first magnetic field generating unit and the second magnetic field generating unit are spaced apart from one another such that a first region of the conduit is disposed between the first and second magnetic field generating units.
9. An electromagnetic pump as claimed in claim 1, wherein the first magnetic field generating unit comprises a first coil and the second magnetic field generating unit comprises a second coil.
10. An electromagnetic pump as claimed in claim 9, wherein the first coil has windings disposed in a first winding direction and the second coil has windings disposed in a second winding direction opposite to the first winding direction.
11. An electromagnetic pump as claimed in claim 9, wherein the first coil and/or the second coil surround the conduit.
12. An electromagnetic pump as claimed in claim 1, wherein the piston member comprises a magnetic or magnetisable member.
13. A method for pumping fluid through a conduit having a piston member disposed therein, the method comprising: driving a first magnetic field generating unit to generate a first magnetic field, the first magnetic field having a first component with a first direction in the conduit; driving a second magnetic field generating unit to generate a second magnetic field, the second magnetic field having a second component with a second direction in the conduit, the second direction being substantially opposite to the first direction, wherein the first and/or second magnetic fields move the piston member within the conduit to pump fluid through the conduit; wherein the method comprises using an electromagnetic pump comprising: the conduit, the conduit comprising an inlet and an outlet; the first magnetic field generating unit, the first magnetic field generating unit being for generating the first magnetic field having the first component with the first direction in the conduit; the second magnetic field generating unit, the second magnetic field generating unit being for generating the second magnetic field having the second component with the second direction in the conduit, the second direction being substantially opposite to the first direction; the piston member, the piston member being disposed within the conduit, the piston member being moveable within the conduit under the influence of at least one of the first and second magnetic fields to pump fluid received from the inlet of the conduit to the outlet of the conduit; the electromagnetic pump further comprising one or more biasing means for urging the piston member away from one or both of the inlet and the outlet of the conduit and into an equilibrium position between the first magnetic field generating unit and second magnetic field generating unit, wherein the biasing means comprise one or more magnetic members; and the first magnetic field generating unit and the second magnetic field generating unit being sufficiently proximate to one another that in the equilibrium position, the end portions of the piston member are proximate to the facing end portions of the first and second magnetic field generating units.
Description
(1) For a better understanding of the invention, and to show how embodiments of the same may be carried into effect, reference will now be made, by way of example only, to the accompanying diagrammatic drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14) Referring to
(15) The electromagnetic pump 100 is not limited to any particular form of fluid. Wide ranging fluids in terms of composition and fluidic properties, such as composition, can be used with the electromagnetic pump 100. By way of example, compatible fluids include water, sea water, oils and alcohols. Highly corrosive acidic fluids and magnetic fluids are generally not expected to be compatible with the electromagnetic pump 100 although the negative effect of these fluids may be mitigated to an extent through the appropriate selection of materials for the electromagnetic pump 100. The electromagnetic pump 100 comprises a first magnetic field generating unit 109 and a second magnetic field generating unit 111. The first magnetic field generating unit 109 is adapted to generate a first magnetic field having a first component with a first direction in the conduit 101. The first direction could be, for example, towards the outlet 105 or towards the inlet 103. The second magnetic field generating unit 111 is adapted to generate a second magnetic field having a second component with a second direction in the conduit 101. The second direction could be, for example, towards the outlet 105 or towards the inlet 103, but is substantially opposite to the first direction. This means, for example, that when the first direction is towards the outlet 105 the second direction is substantially towards the inlet 103.
(16) The electromagnetic pump 100 comprises a piston member 113 disposed within the conduit 101. The piston member 113 is movable within the conduit 101 under the influence of the first and/or second magnetic fields to pump fluid received from the inlet 103 of the conduit to the outlet 105 of the conduit. In the example embodiment shown in
(17) The present invention does not just provide an electromagnetic pump 100 with a first magnetic field generating unit 109 and a second magnetic field generating unit 111 as compared to the single driving coil of the known electromagnetic pump. Instead and counter intuitively, the inventors of the present invention realised that by providing the first magnetic field generating unit 109 to generate a first magnetic field having a first component in a first direction, and the second magnetic field 111 generating unit to generate a second magnetic field having a second component in a second direction substantially opposite to the first direction, a greater driving force for displacing the piston member 113 in the conduit 101 can be provided. In particular, the inventors realised that the maximum force produced by a magnetic field generating unit is at the region of maximum magnetic flux, which is provided at the ends of the magnetic field generating unit. Having the first and second magnetic field generating units 109, 111 with components in substantially opposite directions means that when the first and second magnetic field generating units 109, 11 are simultaneously driven, the magnetic flux generated by the first and second magnetic field generating units 109, 111 add together to thereby maximize the magnetic flux and thus the force generated. Therefore, within the region 129 as shown in
(18) The first and second magnetic field generating units 109, 111 are driven under one or more alternating power cycles, such as one or more alternating voltage cycles. Therefore, unlike the prior art electromagnetic pump which only uses half of an alternating voltage cycle to drive the single coil, the electromagnetic pump 100 of the present invention is able to utilise the full alternating power cycle to drive the first and second magnetic field generating units 109, 111. The inclusion of the first and second magnetic field generating units 109, 111 which generate first and second magnetic fields with first and second components in substantially opposite directions therefore and significantly provides a more energy efficient electromagnetic pump 100 than the existing single coil pump arrangement. This is an additional and surprising advantage provided by the electromagnetic pump 100.
(19) Being driven under one or more alternating power cycles means that the direction of the magnetic fields generated by the first and second magnetic field generating units 109, 111 periodically reverses. For example, during a first portion of the one or more alternating power cycles (e.g. when the applied voltage is greater than 0V), the first and second magnetic field generating units 109, 111 are adapted to direct the first component of the first magnetic field and the second component of the second magnetic field towards one another. Referring to
(20) Referring to
(21) Referring to
(22) Referring to
(23) Referring to
(24) Referring to
(25) At the central point of the alternating power cycle, the voltage applied to the first and second magnetic field generating units 109, 111 is or approaches 0V. As a result, the piston member 113 is urged back to the equilibrium position due to the action of the first and second biasing members 119, 121.
(26) Referring to
(27) It can be appreciated that by repeating the alternating power cycle shown in
(28) Referring to
(29) It will be appreciated that the present invention is not limited to the particular arrangement shown in the Figures. In particular, the valve member 117 may be movable through the passageway 115 of the piston member 113 under the influence of the first and/or second magnetic fields while the piston member 113 remains stationary or moves with the valve member 117. In this arrangement, the movable valve member 117 effectively acts as the piston member while the piston member 113 effectively acts as the valve member. However, this arrangement may be more inefficient than the arrangement where the piston member 113 moves under the influence of the first and/or second magnetic fields. Other arrangements of piston member 113 and valve member 117 are within the scope of the present invention. Generally, it will be appreciated that the “piston member” is the object that moves under the influence of the first and second magnetic fields to perform the pumping action while the “valve member” cooperates with the piston member to selectively restrict the passage of fluid.
(30) Referring to
(31) Referring to
(32) Other forms of obstruction are within the scope of the present invention. In addition, the piston member 113 may have a symmetric appearance such that both end portions 131, 133 of the piston member 113 comprise a first obstruction 135 in the form of a tapering or narrowing section of the passageway 115.
(33) Referring to
(34) Referring to
(35) Referring to
(36) In some embodiments, the valve member 117 is magnetic or magnetisable. The magnetic or magnetisable valve member 117 is able to move with the pump member 113 under the influence of the first and/or second magnetic field. As the alternating power cycle switches between the first half of the power cycle and the second half of the power cycle, the magnetic or magnetisable valve member 117 is pulled away from one end portion of the piston member 113 towards the other end portion of the piston member 113 such that the valve member performs an automatic or self-sealing function. The movement of the magnetic or magnetisable valve member 117 within the conduit 101 may cause or enhance the movement of the piston member 113 within the conduit 101 under the influence of the first and/or second magnetic field. In some arrangements, the valve member 117 is magnetic or magnetisable and the piston member 113 comprises a non-magnetic or non-magnetisable material. In alternative arrangements, the valve member 117 is magnetic or magnetisable and the piston member is magnetic or magnetisable. The magnetic or magnetisable material used for the valve member 117 may comprise a soft magnetic stainless steel and/or may comprise neodymium.
(37) In other arrangements, the valve member 117 is formed from a non-magnetic material. An example of a non-magnetic material usable for the valve member 117 is zirconium.
(38) Referring to
(39) Referring to
(40) Referring to
(41) In some example arrangements, the conduit 101 is constructed from a non-magnetic material. An example of the non-magnetic material is non-magnetic stainless steel.
(42) Referring to
(43) In some arrangements, the electromagnetic pump 100 has a volume of between 1 cm.sup.3 and 21 cm.sup.3. The electromagnetic pump 100 is able operate over a range of frequencies. The frequencies range from 1 Hz to 120 Hz in some example arrangements. The electromagnetic pump 100 is able operate over a range of input powers. The input powers range from 0.1 W to 10 W in some example arrangements.
(44) Micropump
(45) The electromagnetic pump 100 is suitable for use as an electromagnetic micropump 100. Micropumps have pumping characteristics which enable them to be used in microfluidics. Microfludics is a diverse application that is used in a wide array of industries, including the microelectronics, aerospace, telecommunications, biomedical and pharmaceutical sectors. A critical issue that is holding back development of the microfluidic industry is the lack of efficient, reliable pumping. Known existing micropumps have time to failures of approximately 5000 to 10000 hours, irrespective of the driving technology. This level of reliability is insufficient for most micropump applications especially those related to the biomedical and pharmaceutical sectors.
(46) The electromagnetic micropump 100 of the present invention has overcome the problem of low reliability present in existing micropump technologies. This is due to the advantageous structure of the electromagnetic micropump 100 of the present invention, for example due to the limited number of moving parts; the absence of diaphragm members; and the efficient use of two magnetic field generating units 109, 111 to drive the piston member 113 within the conduit 101. Further, the electromagnetic micropump 100 is self-priming and can operate at high temperatures (e.g. greater than 100 degrees Centigrade). Here, self-priming means that the electromagnetic micropump 100 can pump air as well as liquid, and thus can draw the liquid into itself when not full with fluid. Some existing known micropumps need to have liquid pulled (or pushed) through them in order to work because they cannot pump air. This self-priming property is also applicable to the general electromagnetic pump 100 of the present invention.
(47) In one example, the electromagnetic micropump 100 provides high pressure-flow characteristics of approximately 50 ml/min at 35 kPa pressure, and in another example is able to prove high pressure-flow characteristics of approximately 200 ml/min at 50 kPa at a low power consumption of approximately less than 1 W and a small physical size of between 1 and 4 cm.sup.3. In addition, the electromagnetic micropump 100 is able to achieve high flow rates of up to 98 ml/min at 1 W input power. In one example, this high flow rate is more than is required for most existing biomedical applications.
(48) The electromagnetic micropump 100 is able to operate in a closed loop—which is not available in existing micropumps which operate using solenoids or diaphragms. These existing pumps can change volume which is generally acceptable in an open loop system, but in a closed loop system it is generally not acceptable as there is nowhere for the fluid to go. The closed loop operating property is also applicable to the general electromagnetic pump 100 of the present invention.
(49) Referring to
(50) Referring to
(51) Referring to
(52) Referring to
(53) Referring to
(54) From
(55) For the electromagnetic micropump 100 which generated the results shown in
(56) Method of Operation
(57) Referring to
(58) At S201 the first magnetic field generating unit 109 is driven to generate a first magnetic field, the first magnetic field having a first component with a first direction in the conduit 101.
(59) At S202 the second magnetic field generating unit 111 is driven to generate a second magnetic field, the second magnetic field having a second component with a second direction in the conduit 101, the second direction being substantially opposite to the first direction. The first and/or second magnetic fields generated at S201 and S202 move the piston member 113 within the conduit 101 to pump fluid through the conduit 101.
(60) S201 and S202 may be performed simultaneously such that the first and second magnetic field generating units 109, 111 are simultaneously driven to generate the first and second magnetic fields.
(61) In S201 and S202, the first and second magnetic field generating units 109, 111 may be driven under one or more alternating power cycles to periodically reverse the direction of the magnetic fields generated by the first and second magnetic field generating units 109, 111. During a first portion of the one or more alternating power cycles, the first and second magnetic field generating units 109, 111 direct the first component of the first magnetic field and the second component of the second magnetic field towards one another. During a second portion of the one or more alternating power cycles, the first and second magnetic field generating units 109, 111 direct the first component of the first magnetic field and the second component of the second magnetic field away from one another.
(62) Referring to
(63) In this example, the electromagnetic pump 1000 is a micropump 1000. The length of the electromagnetic pump 1000 is 19 mm. The internal diameter of the conduit 1001 is 5 mm. The separation between the coils 1009, 1011 is 1 mm. The coils are 8 mm in length. The passageway 1015 has an internal diameter of 3.17 mm. The titanium fitting members 1101, 1103 have an internal diameter of 2 mm. The ball 1017 has a diameter of 2.3 mm. There is a 1 mm separation between the ends of the coils 1009, 1011 and the ends of the conduit 1001.
(64) Referring to
(65) Referring to
(66) Referring to
(67) From
(68) Although a few preferred embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes and modifications might be made without departing from the scope of the invention, as defined in the appended claims.
(69) Attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
(70) All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
(71) Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
(72) The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.