SPRAY SYSTEM AND METHOD OF SPRAYING
20220219179 · 2022-07-14
Assignee
Inventors
Cpc classification
B05B7/2408
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2491
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2416
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2494
PERFORMING OPERATIONS; TRANSPORTING
B05B7/241
PERFORMING OPERATIONS; TRANSPORTING
B05B15/62
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2475
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2481
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/24
PERFORMING OPERATIONS; TRANSPORTING
B05B12/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A liquid spray system (1e) and method of using a liquid spray system is shown. The spray system (1e) comprises a receptacle (100e) for holding liquid to be sprayed, a support structure (200e) for supporting the receptacle (100e), a spray applicator (300e) disposed remotely from the support structure (200e) and an air pressurising device for driving the liquid out of the receptacle (100e) and for mixing with the liquid at an outlet of the spray applicator (300e). Advantageously, the spray system (1e) is compact and versatile.
Claims
1. A liquid spray system (1a, 1b, 1c, 1d, 1e) comprising: a support structure configured to support a receptacle, the receptacle (100) for holding liquid, the receptacle comprising: a main body (110); a reservoir (120) having a liquid outlet; a displacement member (130) moveable within the main body for varying a capacity of the reservoir and having a liquid contacting side (132) and an air contacting side (134); and an air inlet (140) in fluid communication with the air contacting side of the displacement member; a spray applicator (300) disposed remotely from the support structure comprising: a liquid inlet (310) for receiving liquid from the liquid outlet of the reservoir; a liquid outlet (320); a liquid outlet valve for controlling the release of liquid via the liquid outlet; a trigger (340) for controlling the outlet valve; and wherein the system is configured to be connected to an air pressurising device (400a, 400b, 400d) so that the air pressurising device is in fluid communication with: the air contacting side of the displacement member, so as to move the displacement member, in use; and the liquid outlet valve of the spray applicator, so as to propel liquid out of the liquid outlet valve of the spray applicator, in use.
2. The liquid spray system according to claim 1, wherein the support structure comprises an accommodating part configured to receive the receptacle.
3. The liquid spray system according to claim 2, wherein the accommodating part defines a recess having a shape at least partially corresponding to a shape of the receptacle.
4. The liquid spray system according to claim 2, wherein the support structure comprises an enclosure having an interior volume, the enclosure comprising the accommodating part.
5. The liquid spray system according to claim 4, wherein the support structure comprises a door configured to open and close the enclosure.
6. The liquid spray system according to claim 1, wherein the support structure is wearable on a user.
7. The liquid spray system according to claim 1, wherein the support structure is configured to be disposed on a floor or other support surface whilst the spray applicator is held in a hand of a user.
8. The liquid spray system according to claim 1, comprising a liquid transmission line extending between the support structure and the spray applicator, wherein a length of the liquid transmission line is 0.5 m or greater.
9. The liquid spraying system according to claim 1, wherein the support structure comprises a spray applicator holder, configured to retain the spray applicator when not in use, the spray applicator holder being configured to prevent activation of the trigger of the spray applicator when retaining the spray applicator.
10. The liquid spray system according to claim 1, wherein the displacement member comprises a flexible membrane.
11. The liquid spray system according to claim 1, wherein a liquid outlet portion of the reservoir and an air inlet portion of the receptacle are arranged at or towards opposite ends of the receptacle.
12. The liquid spray system according to claim 1, wherein the support structure is arranged for supporting the air pressurising device.
13. The liquid spray system according to claim 1, wherein the air pressurising device is a compressor.
14. The liquid spray system according to claim 1, further comprising the air pressurising device.
15. The liquid spray system according to claim 1, further comprising the receptacle.
16. The liquid spray system according to claim 15, wherein the receptacle comprises the liquid.
17. The liquid spray system according to claim 1, wherein the liquid is a coating.
18. A method (1000) of using a liquid spray system comprising the steps of: loading (S200) a receptacle comprising a reservoir of liquid into a support structure; supplying (S300) gas to a displacement member of the receptacle from a gas pressurising device; moving (S400) the displacement member relative to a main body of the receptacle with gas supplied by the gas pressurising device; guiding (S500) liquid from the reservoir towards a spray applicator; and propelling (S700) liquid from an outlet valve of the spray applicator using gas from the gas pressurising device as propellant upon activation of a trigger of the spray applicator.
19. The method (1000) of claim 18, comprising filling (S110) the reservoir with liquid.
20. The method (1000) of claim 18, comprising wearing (S900) the support structure.
21. The method (1000) according to claim 18, wherein the gas comprises air.
22. The method (1000) according to claim 18, wherein the liquid is a coating composition.
23. An assembly for a liquid spray system (1a, 1b, 1c, 1d, 1e) comprising: a support structure (200a, 200b, 200c, 200d) configured to support a receptacle, the receptacle (100) for holding liquid, the receptacle comprising: a main body (110); a reservoir (120) having a liquid outlet; a displacement member (130) moveable within the main body for varying a capacity of the reservoir and having a liquid contacting side (132) and an air contacting side (134); an air inlet (140) in fluid communication with the air contacting side of the displacement member; and a spray applicator (300) connectable to the support structure so as to be disposed remotely therefrom comprising: a liquid inlet (310) for receiving liquid from the liquid outlet of the reservoir; a liquid outlet (320); a liquid outlet valve for controlling the release of liquid via the liquid outlet; a trigger (340) for controlling the outlet valve, wherein the assembly is configured to be connected to an air pressurising device (400a, 400b, 400d) so as to place the air pressurising device in fluid communication with: the air contacting side of the displacement member, so as to move the displacement member, in use; and the liquid outlet valve of the spray applicator, so as to propel liquid out of the liquid outlet valve of the spray applicator, in use.
24. The assembly of claim 23, further comprising the receptacle.
25. The assembly of claim 24, wherein the receptacle comprises the liquid.
26. The assembly of claim 23, comprising the air pressurising device.
27. Use of a receptacle for holding a coating composition in a liquid spray system as defined in claim 1, the receptacle comprising: a main body; a reservoir holding a coating composition and having a liquid outlet; a displacement member moveable within the main body for varying a capacity of the reservoir and having a liquid contacting side and an air contacting side; an air inlet in fluid communication with the air contacting side of the displacement member.
28. The liquid spray system according to claim 17, wherein the coating is a paint or varnish.
29. The method (1000) according to claim 22, wherein the coating composition is a paint or varnish.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0150] For a better understanding of the disclosure, and to show how examples may be carried into effect, reference will now be made to the accompanying drawings in which:
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[0170] In the drawings, corresponding reference characters indicate corresponding components. The skilled person will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of various examples of the invention. Also, common but well-understood elements that are useful or necessary in a commercially feasible example are often not depicted in order to facilitate a less obstructed view of these various examples.
DESCRIPTION
[0171] At least some of the following examples provide an improved liquid spray system, method of using a liquid spray system and kit of parts for a liquid spray system. The example system is simple and convenient for the user. Additionally, the effect of splashback and overspray is reduced. Other advantages and improvements will be discussed in more detail herein.
[0172] A spray system 1a according to a first example is shown in
[0173] The receptacle 1a shown in
[0174] The spray system 1a further comprises a spray applicator 300 that is holdable by the hand of the user. The spray applicator comprises a trigger 340 for activating the release of the liquid away from a liquid outlet valve (not shown) of the spray applicator. The trigger is suitably biased towards a first position that is a non-activating position. The biasing means may be a resilient member such as a spring. The spray applicator is a spray gun. The spray applicator has a liquid outlet 320 that is arranged at an opposite end to a liquid inlet 310.
[0175] The spray system 1a comprises an air pressurising device 400a in the form of a compressor. The compressor supplies the receptacle 100 with air pressure so that the liquid can be driven out of the receptacle and towards the spray applicator 300. The compressor is shown to be powered by mains electricity and comprises an electrical connector 404 that supplies electricity through an electrical cable 402. However, the air pressurising device may be a canister of pressurised air. The canister is advantageous because it is portable and can be easily used outside without the risk of electrical shock. Furthermore, the compressor may be powered by a battery rather than mains electricity. It will, however, be appreciated that in some examples the spray system 1a may be supplied without an air pressurising device 400, so that a user can connect a separately obtained air pressurising device to the spray system 1a.
[0176] In one example, the air pressurising device 400a is configured to supply air at a pressure of 3 bar or less to the spray applicator 300 and/or the receptacle 100. The use of a relatively low pressure reduces overspray and splashback. This may be possible because the air pressurising device 400 is also configured to force liquid out of the receptacle 100 as discussed below.
[0177] The spray system 1a is further shown with transmissions lines 410, 420a, 520a. The transmission lines are hoses that convey air or liquid around the spray system. For example, a first air transmission line 410 provides fluid communication between the compressor and the receptacle 100. A second air transmission line 420a and a first liquid transmission line 520a fluidly link the receptacle and the spray applicator 300. A three-way connector may separate the first and second air transmission lines so that air supplied under pressure from the compressor is diverted from the first air transmission line towards the receptacle to drive a displacement member 130 of the receptacle and force liquid out of the receptacle.
[0178] As will be appreciated from the figures, the spray applicator 300 is disposed remotely from the support structure 200a holding the receptacle 100. In other words, the spray applicator 300 and the support structure 200a are separate, independently movable bodies connected by virtue of the transmission lines 420a,520a, and thus are able to move relative to one another when the spray system 1a is in use. Accordingly, the spray applicator 300 does not comprise the receptacle 100. This allows a user to move and manipulate the spray applicator 300 whilst the receptacle 100 and support structure 200a remain in position resting on the floor.
[0179] The first liquid transmission line 520a and/or the second air transmission line 420a are of a sufficient length that allows support structure to remain in position (e.g. on the floor or worn by a user) whilst the spray applicator 300 is moved by the user. For example, the transmission lines 520a/420a may be at least 0.5 m long, e.g. 2 m or 3 m.
[0180] Finally, a control unit 600a with control dials 610a is shown that is attached to the support structure 200a. Although three control dials are shown, at least one control dial may be used to simplify the options for adjustment. The control unit is removable from the support structure. That is, the control unit can be coupled and decoupled to the support structure. This allows the control unit to be removed for maintenance, repair or update.
[0181] The receptacle 100 is shown in cross-section in
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[0183] In one example, the air inlet comprises a one-way valve 142 for restricting air flow and preventing air flow out of the receptacle. This prevents the reservoir 120 being filled without circumventing (i.e. overcoming) the one-way valve because the displacement member is prevented from expanding when liquid enters the reservoir. Advantageously, the cartridge may not be refillable by the user without a special tool to open the one-way valve. However, in other examples, the air inlet 140 comprises an aperture that is not restricted by a one-way valve. In such examples, the pressure is equalised when the air inlet is disengaged from the spray system 1a.
[0184] In one example, the liquid outlet and air inlet 140 are disposed at or towards opposing ends of the receptacle 100. For example, the liquid outlet may be disposed at a top portion of the receptacle 100, and the air inlet 140 may be disposed at a bottom portion of the receptacle 100, such as on an underside of the receptacle 100.
[0185] The support structure 200a of the first example is shown in more detail in
[0186] A spray system 1b according to a second example is shown in
[0187] A first air transmission line 410 connects the air pressurising device 400b and the support structure 200b. Although not shown, a first liquid transmission line 510b is connected between a liquid outlet portion of the reservoir 120 and a connecting member 210 shown in
[0188] The support structure 200b comprises a telescopic handle for ease of storage. The support structure comprises a receptacle holding part 220 (i.e. an accommodating part) and a ground contacting part 230b. Unlike the support structure 220a of the first example, the support structure of the second example is capable of holding a plurality of receptacles 100 at once. The receptacle holding part comprises a door that allows access to the inside of the receptacle holding part (i.e. the region accommodating the at least one receptacle). The door does not comprise a window. The ground contacting part comprises a plurality of wheels. The wheels may be connected by a common axle. Alternatively, the wheels may rotate independently and therefore have separate axles. The ground contacting part further comprises a foot provided away from the wheels. The foot does not move relative to the receptacle holding part but is configured to rest against a ground surface when the support structure is in a standing position.
[0189] A spray system 1c according to a third example is shown in
[0190] The first air transmission line 410 of the third example is connected between the air pressurising device 400a and the control unit 600c. The control unit therefore acts as a hub about which the network of transmission lines is arranged. A second air transmission line 420c comprises a first air transmission sub-line 420c-1 which transmits air towards the receptacle 100 and a second air transmission sub-line 420c-2 transmits air towards the spray applicator 300. Additionally, a first liquid transmission line 520c comprises a first liquid transmission sub-line 520c-1 which transmits liquid from the receptacle 100 to the control unit and a second liquid transmission sub-line 520c-2 transmits liquid from the control unit to the spray applicator. Therefore, the first and second liquid transmission sub-lines flow in and out of the control unit whereas the first and second air transmission sub-lines both flow out of the control unit since the first air transmission line supplies the control unit with air from the air pressurising device.
[0191] A spray system 1d according to a fourth example is shown in
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[0194] A further example of a liquid spray system 1e is shown in
[0195] As can be best seen in
[0196] The support structure 200e defines a housing or enclosure that has an internal volume that accommodates the receptacle 100e. This enclosure is accessible by opening the door 240e. As can be best seen in
[0197] The internal volume of the support structure 200e comprises an accommodating part 220e that is configured to retain the receptacle 100e. The accommodating part 220e is shaped to engage with the receptacle 100e so as to hold it securely in position during operation of the spraying system 1e. For example, the accommodating part 200e may take the form of recess having a shape that is at least partially complementary to the shape of the receptacle 100e, so as to securely engage the main body of the receptacle 100e.
[0198] It will be appreciated that the recess may not exactly correspond to the shape of the receptacle 100e—for example the recess may be able to accommodate expansion of the receptacle 100e in use. Furthermore, it will be appreciated that in some examples the accommodating part 200e comprises elements on the interior surface of the door 240e that are configured to engage with the receptacle 100e when the door 240e is closed.
[0199] In one example, the support structure 200e comprises a spray applicator holder 250e, configured to retain the spray applicator 300e when not in use. The spray applicator holder 250e is located at an upper portion of one of the sidewalls 203e. Furthermore, the holder 250e comprises a stop member 251e (best seen in
[0200] In one example, the system 1e comprises an emergency cut off button 255e, which is shown in detail in
[0201] In one example, a guard portion is positioned around the emergency cut off button 255e. The guard portion extends further from the sidewall 203 than the button 255e, so as to prevent accidental activation of the button 255e. In one example, the guard portion takes the form of a pair of projections 256e arranged at opposite sides of the button 255e.
[0202] The receptacle 100e takes the form of a generally cylindrical main body 110e, with a domed top portion 111e. A neck 112e is formed at the peak of domed top portion 111e, wherein the neck forms the liquid outlet of the receptacle 100e
[0203] The bottom end 113e, which is disposed at the opposite end of the main body 110e to the top portion 111e, comprises the air inlet 140e. In one example, the air inlet 140e is arranged on the underside 114e of the receptacle 100e.
[0204] Turning now to
[0205] Whilst the liquid stored in the receptacle 100 described above may be a liquid for coating a surface, it will be appreciated that a receptacle 100 comprising a cleaning solution for cleaning the system 1 may also be supplied. Particularly, some liquids used by the spraying system 1 may dry and set in the liquid transmissions lines of the system 1 when the system 1 is stored between uses. Accordingly, a receptacle 100 comprising a cleaning solution may be received in the system 1, such that the cleaning solution may be drawn through the system 1 in order to flush the system 1.
[0206] In summary, examples of a liquid spray system and method of using a liquid spray system have been described. The described examples offer improvements over known systems and methods. The spray system of the examples is convenient to manufacture and straightforward to use. Furthermore, the spray system of examples is easy to transport and accurate to apply a liquid to a surface to be coated by the liquid.
[0207] In addition, the fact that the receptacle is disposed remotely from the spray applicator (e.g. with the receptacle in a floor standing or backpack-worn configuration) allows for a relatively large reservoir of liquid to be used. This increases the time taken to exhaust the liquid in the reservoir, and thus extending the time between replacement of the receptacle. Accordingly, user convenience is improved. Furthermore, the use of fewer, larger receptacles reduces the ratio of liquid to packaging, reducing packaging costs and transport costs.
[0208] Still further, the disposal of the receptacle remote from the spray applicator ensures that the spray applicator can remain relatively lightweight and easy-to-handle, allowing for a great degree of freedom of movement of the spray applicator. This advantageously assists the user in accurately dispensing the liquid, for example by accurately spraying a coating composition onto a surface.
[0209] Advantageously, the configuration of the liquid spray system allows for the liquid to be propelled from the spray applicator at a relatively low pressure. In turn, this reduces overspray and splashback, allowing the spray applicator to be placed in relatively close proximity to the surface being sprayed. Accordingly, as the distance between spray applicator and surface is minimised, the effects of environmental conditions, such as draughts and wind, are minimised. This renders the liquid spray system advantageously suitable for outdoor applications.
[0210] The spray system may be manufactured industrially. An industrial application of the example embodiments will be clear from the discussion herein.
[0211] Although preferred embodiment(s) of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made without departing from the scope of the invention as defined in the claims.