Telescoping toilet mounting flange
11391030 ยท 2022-07-19
Inventors
- John D. Jackman (Framingham, MA, US)
- Christopher M. Jackman (Framingham, MA, US)
- Brian F. Jackman (Worcester, MA, US)
Cpc classification
International classification
Abstract
A telescoping toilet mounting assembly and a method for mounting a toilet to a floor and a wastewater pipe. Hollow bolts project from clamping plates to be received through mounting holes in an upper male flange section and through mounting holes of a toilet base. Base bolt nuts are tightened onto the hollow bolts to secure the upper male flange section to the toilet base prior to lowering the toilet and the upper male flange section into engagement with a lower female flange section. Fastening bolt structures with adjustable-length body portions and threaded tips pass through the hollow bolts and into threaded engagement with mounting members fixed to the lower female flange section fixed to the wastewater pipe and the floor. Each fastening bolt structure has a barrel bolt with an internally threaded barrel sleeve terminating in the threaded tip and a screw threadedly received into the barrel sleeve.
Claims
1. A telescoping toilet mounting assembly for connecting a toilet with a toilet base with first and second spaced mounting holes and a wastewater discharge port to a floor, a wastewater pipe, and a lower female flange section with a ring portion and a tubular wall portion, the toilet mounting assembly comprising: an upper male flange section for being mounted concentric with the wastewater discharge port of the toilet base wherein the upper male flange section has a ring with first and second spaced mounting holes for aligning with the first and second mounting holes of the toilet base and a tubular wall portion to be received into the lower female flange section; first and second hollow bolts for being respectively received through the first and second mounting holes of the upper male flange section and through the first and second mounting holes of the toilet base wherein the first and second hollow bolts have exterior threads and a broadened head portion; first and second base bolt nuts for being tightened onto the exterior threads of the first and second hollow bolts respectively; first and second fastening bolt structures, each fastening bolt structure with a bolt head, a threaded tip, and a body portion that is adjustable in length from the bolt head to the threaded tip; first and second mounting members for being fixed to the lower female flange section; whereby the upper male flange section can be attached to the toilet base by passing the first and second hollow bolts through the first and second mounting holes of the upper male flange section and through the first and second mounting holes of the toilet base and tightening the first and second base bolt nuts onto the first and second hollow bolts and whereby the toilet base and the upper male flange section can be attached to the lower female flange section and the wastewater pipe by passing the first and second fastening bolt structures through the first and second hollow bolts and into threaded engagement with the first and second mounting members when the first and second mounting members are fixed to the lower female flange section.
2. The telescoping toilet mounting assembly of claim 1 wherein the fastening bolt structure comprises a barrel bolt with an internally threaded barrel sleeve and a screw threadedly received into the barrel sleeve.
3. The telescoping toilet mounting assembly of claim 2 further comprising a threaded locking aperture in each mounting member and wherein each barrel sleeve terminates in the threaded tip for threadedly engaging the threaded locking aperture of the mounting member.
4. The telescoping toilet mounting assembly of claim 1 wherein the broadened head portion of each of the first and second hollow bolts comprises a clamping plate wherein the hollow bolt is fixed to project from the clamping plate.
5. The telescoping toilet mounting assembly of claim 4 wherein each clamping plate comprises an arcuate clamping plate.
6. The telescoping toilet mounting assembly of claim 5 further comprising arcuate furrows in an underside of the ring of the upper male flange section for receiving the clamping plates.
7. The telescoping toilet mounting assembly of claim 1 further comprising an annular sealant ring for being disposed between the upper male flange section and the toilet base to establish a watertight connection therebetween.
8. The telescoping toilet mounting assembly of claim 1 further comprising a lower female flange section with a ring portion and a tubular wall portion.
9. The telescoping toilet mounting assembly of claim 8 further comprising a sealant ring for being interposed between the tubular wall portions of the upper male flange section and the lower female flange section.
10. The telescoping toilet mounting assembly of claim 1 wherein each mounting member has a threaded locking aperture.
11. The telescoping toilet mounting assembly of claim 10 wherein each mounting member comprises a mounting plate.
12. The telescoping toilet mounting assembly of claim 11 further comprising a lower female flange section with a ring portion, a tubular wall portion, and arcuate furrows in the ring portion, wherein each mounting plate comprises an arcuate mounting plate for being received in one of the arcuate furrows in the ring portion of the lower female flange section.
13. The telescoping toilet mounting assembly of claim 12 further comprising first and second mounting apertures disposed through the mounting plate spaced from the locking aperture and aligned mounting apertures disposed through the ring portion of the lower female flange section.
14. The telescoping toilet mounting assembly of claim 13 further comprising mounting fasteners for passing through the mounting apertures in the mounting plates and the lower female flange section and into a flooring material.
15. A telescoping toilet mounting assembly for connecting a toilet with a toilet base with first and second spaced mounting holes and a wastewater discharge port to a floor and a wastewater pipe, the toilet mounting assembly comprising: a lower female flange section with a ring portion and a tubular wall portion; first and second mounting members for being fixed to the lower female flange section wherein a threaded locking aperture is disposed in each mounting member; an upper male flange section for being mounted concentric with the wastewater discharge port of the toilet base wherein the upper male flange section has a ring with first and second spaced mounting holes for aligning with the first and second mounting holes of the toilet base and a tubular wall portion to be received into the lower female flange section; first and second hollow bolts for being respectively received through the first and second mounting holes of the upper male flange section and through the first and second mounting holes of the toilet base wherein the first and second hollow bolts have exterior threads and a broadened head portion; first and second base bolt nuts for being tightened onto the exterior threads of the first and second hollow bolts respectively; first and second fastening bolt structures, each fastening bolt structure with a bolt head, a threaded tip, and a body portion that is adjustable in length from the bolt head to the threaded tip; whereby the upper male flange section can be attached to the toilet base by passing the first and second hollow bolts through the first and second mounting holes of the upper male flange section and through the first and second mounting holes of the toilet base and tightening the first and second base bolt nuts onto the first and second hollow bolts and whereby the toilet base and the upper male flange section can be can be attached to the lower female flange section and the wastewater pipe by passing the first and second fastening bolt structures through the first and second hollow bolts and into threaded engagement with the locking apertures of the first and second mounting members when the first and second mounting members are fixed to the lower female flange section.
16. The telescoping toilet mounting assembly of claim 15 wherein the fastening bolt structure comprises a barrel bolt with an internally threaded barrel sleeve and a screw threadedly received into the barrel sleeve.
17. The telescoping toilet mounting assembly of claim 16 wherein each barrel sleeve terminates in a threaded tip for threadedly engaging the threaded locking aperture of the mounting member.
18. The telescoping toilet mounting assembly of claim 15 wherein the broadened head portion of each of the first and second hollow bolts comprises a clamping plate wherein the hollow bolt is fixed to project from the clamping plate.
19. The telescoping toilet mounting assembly of claim 18 further comprising furrows in an underside of the ring of the upper male flange section for receiving the clamping plates.
20. The telescoping toilet mounting assembly of claim 15 further comprising an annular sealant ring for being disposed between the upper male flange section and the toilet base to establish a watertight connection therebetween and an annular sealant ring for being interposed between the tubular wall portions of the upper male flange section and the lower female flange section.
21. The telescoping toilet mounting assembly of claim 15 wherein each mounting member comprises a mounting plate and further comprising at least one mounting aperture disposed through the mounting plate spaced from the locking aperture and at least one aligned mounting aperture disposed through the ring portion of the lower female flange section.
22. The telescoping toilet mounting assembly of claim 21 further comprising mounting fasteners for passing through the mounting apertures in the mounting plates and the lower female flange section and into a flooring material.
23. A method for mounting a toilet with a toilet base with first and second spaced mounting holes and a wastewater discharge port to a floor, a wastewater pipe, and a lower female flange section with a ring portion and a tubular wall portion, the toilet mounting method comprising: providing a telescoping toilet mounting assembly that comprises: an upper male flange section for being mounted concentric with the wastewater discharge port of the toilet base wherein the upper male flange section has a ring with first and second spaced mounting holes for aligning with the first and second mounting holes of the toilet base and a tubular wall portion to be received into the lower female flange section; first and second hollow bolts for being respectively received through the first and second mounting holes of the upper male flange section and through the first and second mounting holes of the toilet base wherein the first and second hollow bolts have exterior threads and a broadened head portion; first and second base bolt nuts for being tightened onto the exterior threads of the first and second hollow bolts respectively; first and second fastening bolt structures, each fastening bolt structure with a bolt head, a threaded tip, and a body portion that is adjustable in length from the bolt head to the threaded tip; first and second mounting members for being fixed to the lower female flange section; attaching the upper male flange section to the toilet base by passing the first and second hollow bolts through the first and second mounting holes of the upper male flange section and through the first and second mounting holes of the toilet base and tightening the first and second base bolt nuts onto the first and second hollow bolts; applying the toilet and the upper male flange section to the lower female flange section with the tubular wall portion of the upper male flange section received into the tubular wall portion of the lower female flange section; attaching the toilet base and the upper male flange section to the lower female flange section and the wastewater pipe by passing the first and second fastening bolt structures through the first and second hollow bolts and into threaded engagement with the first and second mounting members with the first and second mounting members fixed in relation to the lower female flange section.
24. The method for mounting a toilet of claim 23 wherein the fastening bolt structure comprises a barrel bolt with an internally threaded barrel sleeve and a screw threadedly received into the barrel sleeve.
25. The method for mounting of claim 23 wherein the mounting assembly further comprises a threaded locking aperture in each mounting member and wherein each barrel sleeve terminates in the threaded tip for threadedly engaging the threaded locking aperture of the mounting member.
26. The method of claim 23 further comprising the step of mounting the lower female flange section to the floor and the wastewater pipe.
27. The method of claim 26 wherein each mounting plate further has at least one mounting aperture disposed through the mounting plate spaced from the locking aperture and at least one aligned mounting aperture disposed through the ring portion of the lower female flange section and further comprising the step of passing mounting fasteners through the mounting apertures in the mounting plates and the lower female flange section and into a flooring material.
28. The method of claim 26 wherein the flooring material comprises a concrete flooring material and wherein the step of passing mounting fasteners through the mounting apertures and into the flooring material comprises passing the mounting fasteners through the mounting apertures and into threaded anchor bolts embedded in the concrete flooring material.
29. The method of claim 28 further comprising the step of embedding the threaded anchoring bolts in the concrete flooring material.
30. The method of claim 26 wherein the flooring material comprises a wood flooring material and wherein the step of passing mounting fasteners through the mounting apertures and into the flooring material comprises passing the mounting fasteners through the mounting apertures and screwing the mounting fasteners into the wood flooring material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the accompanying drawing figures:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(15) The telescoping toilet mounting flange and the method for installing toilets using such flanges disclosed herein are subject to a variety of embodiments, each within the scope of the invention. However, to ensure that one skilled in the art will be able to understand and, in appropriate cases, practice the present invention, certain preferred embodiments of the broader invention revealed herein are described below and shown in the accompanying drawing figures.
(16) Referring to
(17) In
(18) During the mounting process, the toilet base 18 and the upper male flange section 16 are attached at each side thereof to the lower female flange 10 by a bolt 34 that passes through the mounting plate 26, through the toilet base 18, through a hole 36 in the upper flange 16, and through a tapered opening 38 in the lower female flange structure 10 then to be threaded into a floor mounting plate 40. The floor mounting plate 40 can be of steel or another material. The upper male flange section 16 has a recessed area 42 on the planar lower surface 44 thereof to allow the head of the screw 22 be received therein, such as to be flush or nearly flush with the planar lower surface 44 of the upper flange 16. This allows a clearance 46 space to be minimized.
(19) With the upper male flange section 16 attached to the toilet base 18, the toilet base 18 and the upper male flange section 16 attached thereto are lowered into place. The upper male flange section 16 has a tapered distal end 48 that is readily aligned with and received within an inner sidewall 50 of a lower tubular wall section 52 of the lower female flange structure 10. An annular, ribbed sanitary seal 54 creates a water and gas proof seal between the lower female flange structure 10 and the upper male flange section. Over-compression of the sealant material 28 is prevented by an integral proximity stop 55, which can, by way of example and not limitation, be interposed between the upper male flange section 16 and the underside 32 of the toilet base 18. For instance, in the depicted embodiment, the proximity stop 55 surrounds the shank 56 of the attachment screw 22 thereby to prevent over-compression of the sealant material 28 or a stressing and possibly cracking the entire upper male flange section 16.
(20) Embodiments of the invention can thus be characterized as a telescoping toilet mounting flange system for the installation and connection of a toilet base 18 to a floor and waste water pipe 14. The toilet base 18 has two spaced mounting holes 20, one on each side of the base 18, and a wastewater discharge port 15. The telescoping toilet mounting flange system comprises an upper male section 16 attachable to the toilet base 18 through the toilet base mounting holes 20. As seen, for instance, in
(21) An upper male section attachment ring connection is thus formed by the bolts 22 as they are upwardly disposed through the mounting holes in the ring 17 of the upper male flange section 16 and through the toilet base mounting holes 20 to threadedly engage the plate 26 disposed atop each of the toilet base mounting holes 20 for receiving the bolt 22. The sealant material 28, which can comprise an adhesive sealant ring 28, disposed between the toilet base 18 and upper male flange section 16 is arranged to be concentric with the interior port 19 of the upper male flange section 16 and the toilet discharge opening 15. The sealant ring 28 is arranged to be compressed upon a tightening of the bolts 22 in relation to the threaded plates 26.
(22) The lower female flange structure 10 is attachable to a floor structure. As shown in
(23) The lower female flange section 10 can be further understood with reference to
(24) Turning to
(25) There, an upper male flange section 64 is attached to the underside of a toilet base 18 utilizing two hollow bolts 66, one to each side of the toilet base 18. The bolts 66 are slid through hole 68 through the upper male flange section 64. The heads of the bolts 66, which can be square, hexagonal, or otherwise non-round shapes, are captured in correspondingly square, hexagonal, or otherwise non-round recesses 70, and the bolts 66 are further slid through the oval holes 20 common to all toilet bases. The upper male flange section 64 is secured in place and a watertight relationship is established between the upper male flange section 64 and the toilet base 18 as the waterproof sanitary seal 28 interposed between the upper male flange section 64 and the toilet base 18 is compressed by tightening a toilet base bolt nut 72 onto the exterior threads 74 of the bolt 66.
(26) In a marked improvement over the prior art, with the upper male flange section 64 fixed in place relative to the toilet base 18 and with the tubular portion 45 of the upper male flange section 64 projecting concentrically beyond the exhaust port 15 of the toilet base 18, installation can then be rapidly and efficiently completed. The tubular portion 45 of the upper male flange section 64 can be slid into the lower tubular wall section 52 of the lower female flange structure 10 to cause the rings 17 and 21 of the upper male flange section 64 and the lower female flange section 10 to be disposed in a concentric, facing relationship. The toilet can then be fixed in place by passing toilet bolt down screws 76 through the hollow bolts 66, through tapered openings 78 in the lower female flange structure 10, and to have threaded tips of the screws 76 received into threaded holes 86 in the floor mounting plates 40 and tightening the screws 76 to both sides of toilet base 18. The tapered openings 78 in the lower female flange section 10 and the threaded holes 86 in the mounting plates 40 are again centered in the ring portion 21 of the lower female flange section 10 between screw-down holes 60 that are disposed through the ring portion 21 of the lower female flange section 10 and the mounting plates 40 for permitting direct attachment, such as by screws, to a floor structure.
(27) Supplemental screw-down holes 62 are disposed in opposition through the ring portion 21 spaced from the screw-down holes 60 to provide for supplemental floor attachment as may be required for additional strength. The telescoping capability of toilet mounting system can be further recognized in
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(30) Under this construction, the sleeves 96 and the ring 92 and wastewater pipe connection 94 connected thereto are anchored in relation to the concrete floor when the concrete has hardened. The lower female flange portion so retained can further retain a toilet in relation to a concrete floor 97 and in relation to the wastewater pipe 99. The benefit of this embodiment is that an installer of a toilet will not have to drill into hardened concrete to attach a toilet flange and toilet to a floor 97 and waste pipe 99. Accordingly, as further shown in the cross-sectional view of
(31) The toilet attachment method of the embodiment of
(32) A further embodiment of the telescopic toilet mounting system is indicated generally at 100 in
(33) As best seen in
(34) As shown, for instance, in
(35) With more particular reference to
(36) In installing the mounting system 100, as will be discussed further hereinbelow, fasteners 158 and 160 can be driven through the apertures 130/136 and 132/138. In an installation relative to a room with a floor of wood or another material into which one can screw directly, the fasteners 158 and 160 can comprise wood screws. In other installations, such as in relation to a room with a formed material such as but not limited to concrete, the fasteners 158 and 160 can be threadedly received by internally threaded anchor bolts 140 and 142 that can be preset in the floor material as discussed, for instance, in relation to the embodiment of
(37) Under this construction and with more particular reference to
(38) With the upper male flange section 102 fixed to the toilet base 18 and the lower female flange section 104 fixed relative to the floor structure and the wastewater pipe 200, the toilet can be quickly and reliably engaged with the wastewater pipe 200 by lowering the upper male flange section 102 into mating engagement with the lower female flange section 104 with the sealing O-ring 146 establishing a liquid-tight relationship between the flange sections 102 and 104. Then, the toilet can be fixed in place by application of a fastening bolt structure 121 with bolt head and a threaded tip 124 that is passed through the hollow bolt 114 and into threaded engagement with the threaded aperture 126 in the mounting plate 110, which itself is fixed to the floor structure by the fasteners 158 and 160. With this, and notably without the messiness of the wax ring and the precarious toilet bolts required by the prior art, a toilet can be efficiently mounted in a reliably watertight manner.
(39) In the depicted embodiment, the fastening bolt structure 121 has a body portion that is adjustable in length from the bolt head to the threaded tip 124. To accomplish this, the depicted fastening bolt structure 121 comprises a barrel bolt, often referred to as a sex bolt, formed by an internally threaded barrel sleeve 122 that terminates in the threaded tip 124 and a screw 120 that is threadedly received into the barrel sleeve 122. With this, the effective length of the fastening bolt structure 121 can be adjusted by rotation of the screw 120 within the barrel sleeve 122, and single, concentric fastener construction of the fastening bolt structure 121 is operative to fix the toilet base 18 in place.
(40) Such embodiments can readily accommodate varied distances between the toilet base 18 (and thus the upper end of the hollow bolt 114 securing the upper male flange section 102 to the toilet base) and the mounting plate 110 (and thus the floor structure to which the mounting plate 110 and the lower female flange section 104 are secured). As in
(41) As a result, a watertight connection can be established in varied installation situations using the same mounting system 100. The mounting system 100 provides an effective solution to the long-felt need for an efficient and convenient mounting solution for joining a toilet base 18 with a wastewater pipe 200 in a sealed manner. With the ability to mount the upper male flange section 102 to the toilet base 18 in a permanent manner and then to fasten the joined toilet base 18 and upper male flange section 102 to the lower female flange section 104 and wastewater pipe 200, the mounting system 100 provides a self-aligning structure that eliminates the need to lower a toilet precisely onto precariously upstanding bolts as is required by the structures of the known prior art, which often involves multiple separate sets of fasteners, messy wax rings, and loosely upstanding bolts onto which an installer must attempt to lower a heavy toilet.
(42) With certain details and embodiments of the present invention for a telescoping toilet mounting system and method disclosed, it will be appreciated by one skilled in the art that numerous changes and additions could be made thereto without deviating from the spirit or scope of the invention. This is particularly true when one bears in mind that the presently preferred embodiments merely exemplify the broader invention revealed herein. Accordingly, it will be clear that those with major features of the invention in mind could craft embodiments that incorporate those major features while not incorporating all of the features included in the preferred embodiments.
(43) Therefore, the following claims shall define the scope of protection to be afforded to the inventors. Those claims shall be deemed to include equivalent constructions insofar as they do not depart from the spirit and scope of the invention. Certain claims may express, or be interpreted to express, certain elements as means for performing a specific function, at times without the recital of structure or material. As the law demands, any such claims shall be construed to cover not only the corresponding structure and material expressly described in this specification but also all legally-cognizable equivalents thereof.