DEVICE AND METHOD FOR FILLING AN OIL RESERVOIR OF AN AIRCRAFT ENGINE
20220212816 · 2022-07-07
Assignee
Inventors
- Mathieu Jean Jacques Santin (Moissy-Cramayel, FR)
- Clément DUPAYS (Moissy-Cramayel, FR)
- Bellal Waissi (Moissy-Cramayel, FR)
Cpc classification
F16N19/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2260/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64F5/40
PERFORMING OPERATIONS; TRANSPORTING
F16N2210/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/98
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/0458
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B64F5/40
PERFORMING OPERATIONS; TRANSPORTING
F01M11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In order to fill a reservoir while avoiding laborious manual filling operations, there is added to the existing device, including a supply duct, a pump and a measuring probe, a stop valve designed to interrupt the filling as soon as the desired level has been reached, which is detected for example by an air intake which controls the closure of the valve. Two level indicators are added and make it possible to ascertain either that optimum filling has been achieved or that a malfunction is present in the system. Application to the systems for oil filling of aircraft engine reservoirs from another reservoir arranged within the aircraft, generally common to all the engines.
Claims
1-20. (canceled)
21. An oil tank filling device for filling an oil tank of an aircraft engine, comprising a supply duct leading to the tank of the engine and supplied with oil by another tank disposed in the aircraft at a distance from the engine, a pump placed on the supply duct, a filling processing module, connected to a probe of an oil level in the tank and giving height indications of said oil level, wherein the supply duct comprises a filling shut-off valve located between the pump and the tank, the oil tank filling device comprises a device for closing the shut-off valve, independent of the probe and the filling processing module, sensitive to oil rising to an optimum fill level of the tank, and the filling processing module comprises a tank overfill indicator and a tank nominal fill indicator, said indicators being controlled when the oil reaches an overfill level above the optimum fill level and a nominal fill level below the optimum fill level, respectively, and the optimum fill level is distant from the nominal fill level and the overfill level by differences in level both corresponding to a measurement uncertainty (−ε, +ε) ascribed to the probe.
22. The oil tank filling device according to claim 21, wherein the oil level probe comprises a magnetic float and electrical switches arranged in tiers at different heights of the tank.
23. The oil tank filling device according to claim 21, wherein the filling processing module comprises a display for the amount of oil to be supplied to the tank, based on measurements of the probe.
24. The oil tank filling device according to claim 21, wherein the device for closing the shut-off valve comprises an air duct connecting to the tank via an outlet port which can be sealed with oil and, at an opposite end, connecting to an inlet with a pressure lower than a pressure in the tank, the air duct passing through a first control chamber of the shut-off valve, and the shut-off valve contains a shutter of the supply duct, moved by a pressure in the first control chamber between an opening position of the supply duct when the pressure in the first control chamber is exposed to the pressure in the tank and a closing position of the supply duct when the pressure in the first control chamber is exposed to only said lower pressure.
25. The oil tank filling device according to claim 24, wherein said opposite end of the air duct connects to a venturi portion of the supply duct located between the pump and the shut-off valve.
26. The oil tank filling device according to claim 24, wherein the air duct also passes through the shutter of the shut-off valve, and is cut off by the shutter when the latter is in the closing position.
27. The oil filling device according to claim 24, wherein the shut-off valve comprises a spring returning the shutter to the opening position.
28. The oil tank filling device according to claim 24, wherein the shut-off valve comprises a second control chamber, opposite to said first control chamber with respect to the shutter, and connected to the supply duct between the pump and the shut-off valve by a pressure inlet duct.
29. The oil tank filling device according to claim 21, wherein the supply duct comprises a bypass around the pump equipped with a flap valve allowing only a reverse flow, towards the other tank, to a supply circulation produced by the pump.
30. The oil tank filling device according to claim 21, comprising a module for automatically controlling the pump based on indications from the filling processing module.
31. The oil tank filling device according to claim 21, comprising a sensor detecting closures of the shut-off valve and an indicator of said closures detected by the sensor.
32. The oil tank filling device according to claim 31, comprising a sensor processing module, informed by the sensor to shut off the pump when closures of the shut-off valve have been detected.
33. A method for filling an oil tank equipped with a filling device comprising a supply duct leading to the tank of the engine and supplied with oil by another tank disposed in the aircraft at a distance from the engine, a pump placed on the supply duct, a filling processing module, connected to a probe of an oil level in the tank and giving height indications of said oil level, wherein the supply duct comprises a filling shut-off valve located between the pump and the tank, the filling device comprises a device for closing the shut-off valve, independent of the probe and the filling processing module, sensitive to oil rising to an optimum fill level of the tank, and the filling processing module comprises a tank overfill indicator and a tank nominal fill indicator, said indicators being controlled when the oil reaches an overfill level above the optimum fill level and a nominal fill level below the optimum fill level, respectively, and the optimum fill level is distant from the nominal fill level and the overfill level by differences in level both corresponding to a measurement uncertainty (−ε, +ε) ascribed to the probe, the method comprising steps of: determining an amount of oil to be delivered to the tank based on an initial oil level measurement given by the probe; delivering said amount; and checking with the indicators whether the oil tank has been filled successfully.
34. The method for filling an oil tank according to claim 33, wherein said checking is made exclusively based on visual check means belonging to the filling device, said visual check means comprising said indicators.
35. The method for filling oil according to claim 33, wherein the amount of oil to be delivered corresponds to an amount evaluated to reach with certainty the optimum fill level, and comprising an amount theoretically necessary to reach said optimum fill level from the initial oil level measurement, increased by a fixed amount being a function of a measurement uncertainty ascribed to the pump.
36. The method for filling oil according to claim 35, wherein the fixed amount corresponds to a volume corresponding to a difference in level of twice the measurement uncertainty.
37. The method for filling oil according to claim 36, wherein the fixed amount corresponds to four times the measurement uncertainty.
38. The method for filling an oil tank according to claim 35, wherein the amount of oil to be delivered corresponds to an amount evaluated to reach with certainty the overfill level.
39. The method for filling an oil tank according to claim 35, comprising a step of automatically shutting off the pump when either the shut-off valve is detected as closed or the overfill level is reached.
40. An aircraft, comprising at least one oil tank filling device according to claim 21, wherein the oil tank is an engine tank, and the supply duct originates from another oil tank present in a cabin of the aircraft.
Description
[0032] These and other aspects, characteristics and advantages of the invention will now appear more clearly from detailed comments on the following figures, relating to some preferred and purely illustrative embodiments of the invention, and therefore not exclusive of other embodiments:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048] Let us turn now to comments on some embodiments of the invention.
[0049] The device represented in
[0050]
[0051]
[0052] Turning now to the comments in
[0053] It is recommended that the nominal fill level H.sub.3 and the overfill level H.sub.1 are respectively at a lower and higher altitude than the optimum fill level H.sub.2 by an amount ε (H.sub.3=H.sub.2−ε, and H.sub.1=H.sub.2+ε), where ε is an absolute value of a measurement uncertainty ascribed to the probe 23, as has been mentioned. The measurement uncertainty±ε or −ε considered here is an uncertainty deemed normal; the actual uncertainty of the probe 23 may be greater in practice, and this will be discussed below to indicate that the invention allows for its detection.
[0054] The outlet 39 of the supply duct 17 into the engine tank 15 is here at a level H.sub.4=H.sub.2−2ε, without the need for it.
[0055] When filling is decided, a measurement of the oil level 37, at a level H.sub.6 at that instant, is made by the probe 23. The amount of oil necessary to fill the engine tank 15 to the optimum fill level H.sub.2 cannot be accurately evaluated, however, because of the measurement uncertainty±ε ascribed to the probe 23, which means that the actual oil level to give the measurement at H.sub.6 may be between the levels H.sub.5=H.sub.6+ε and H.sub.7=H.sub.6−ε. In order to reach with certainty the optimum fill level H.sub.2, it will therefore be necessary to inject into the engine tank 15 an amount of oil corresponding to a level rise equal to (MOL+ε+ε), where MOL (“Missing oil level”) corresponds to the difference in level between H.sub.6 and H.sub.3, and the height of the volume of oil to be delivered to the engine tank 15 (assuming a perfect measurement of the probe 23) to reach the nominal fill level H.sub.3 and force turning on of the filling indicator 25, and ε corresponds first to an increase necessary to reach the optimum fill level H.sub.2 (since H.sub.2−H.sub.3=ε), and then a further increase to take the measurement uncertainty of the probe 23 into account, if the actual oil level is at H.sub.7 (H.sub.6−ε). This causes the probe 23 to measure that the tank is filled above the maximum fill level H.sub.3, even if the initial oil level is at H.sub.7, filling it from H.sub.4 when the amount corresponding to the difference in level MOL has been injected, then to H.sub.3 when the amount corresponding to the difference in level (MOL+ε) has been injected, and finally to H.sub.2 when the amount corresponding to the difference in level (MOL+2ε) has been added, will nevertheless prove defective in the event of a failure to close the shut-off valve 21, since, except in the extreme situation where the initial oil level is at H.sub.7, that is at the lower limit possible based on the uncertainty±ε assumed for the measurements of the probe 23, the oil level will rise above the optimum fill level H.sub.2 and will result in an overfill which may not be detected. An improvement to the method is then to deliver an additional volume of oil to force an overfill sufficient to turn on the corresponding indicator 26, in case the shut-off valve 21 does not close. This additional volume of oil corresponds to a difference in level of 2ε to reach the level H.sub.o, corresponding to the height H.sub.1+ε and the upper limit of the overfill detection level, again based on the measurement uncertainty±ε of the probe 23, and also corresponding, in this embodiment, to (H.sub.2+2ε). In this method embodiment particularly recommended for the invention, an amount of oil will therefore be injected which would correspond to a rise in the oil level of the difference in level equal to (MOL+4ε) in the aeroplane tank 15, if it were fully delivered by the device (which the shut-off valve 21 does not necessarily allow).
[0056] In the case of a pulse supply, the amount to be delivered may therefore be converted into the number of pulses to be given by an operator, which he/she will read on the display 27, and the processing electronics 24 will shut off the pump 18 at the end of each pulse, or as soon as the filling is completed. The start of each pulse will be triggered by the operator pressing a button, and the pulses will have a fixed duration. The amount of oil they will deliver is defined by mechanical and dimensional characteristics of the device, in particular by the flow rate of the pump 18. The number of pulses X to be given, indicated by the display 27, decreases as soon as one of them is over. This number may represent the increased amount, actually delivered according to the method (preferably (MOL+4ε) to diagnose a failure of the shut-off valve 21, as has been seen), or a nominal amount for filling (MOL for example), and the amount increase is then delivered automatically, by a time-out of determined duration, during which the operation of the pump 28 is prolonged before it is cut off.
[0057] The oil supply can also be controlled by the operator. Three modes are particularly contemplated: [0058] manual by the operator making the right number of pulses on a button to inject an amount equivalent to MOL+4E; [0059] time-out with a duration T, type 1: the operator presses the button, which triggers the filling system and the time-out. When the oil level reaches H.sub.2, valve 21 cuts off the oil intake. When the time-out T is over, it cuts off the filling system. The duration T has to be longer than the filling time by MOL+4E; [0060] time-out with a duration T, type 2: the operator presses the button, which triggers the filling system. When the oil level is detected at H.sub.3 by probe 23, the time-out is initiated. The duration T is calculated to fill more than 4E. When the oil level reaches H.sub.2, valve 21 cuts off the oil intake. When the time-out is over, pump 18 is cut off. In any case, display 27 will indicate the end of the filling method. Any failures can then be observed by means of the state of indicators 25 and 26.
[0061] Examining now the situation produced by some possible failures of the device.
[0062]
[0063] In the opposite case of overestimation of the oil levels in the engine tank 15 beyond the uncertainty E, represented by
[0064] Finally, in the event of failure of the shut-off valve 21, the supply to the engine tank 15 will continue above the optimum fill level H.sub.2 and above the overfill level H.sub.1, at least until the level H.sub.0=H.sub.1+ε, which will likewise result in a final state where both indicators 25 and 26 will be turned on as long as the measurements by the probe 23 remain within the accepted tolerance±ε.
[0065] To summarise, a satisfactory state of the device will be given by a final state where the fill indicator 25 and only it will be turned on, the overfill indicator 26 remains turned off. The other final states will indicate a failure or breakdown of a device component and will require examination thereof. If the final state includes both indicators 25 and 26 turned on, an examination of the visual gauge of the engine tank 15 will determine whether the actual level is at the optimum fill level H.sub.2, which will mean an overestimation of the measurements, or whether it is higher than the overfill level H.sub.1, which will mean a failure of the shut-off valve 21. In the latter case, departure of the aeroplane will be allowed only after manual adjustment of the oil level. In the case of a failure of probe 23 due to over- or under-estimation of the measurements, the optimum fill level H.sub.2 being still reached but not exceeded, departure of the aeroplane will be possible despite the erroneous indications of probe 23, but taking account of its excessive uncertainty during the flight.
[0066] The operation of the shut-off valve 21 will be briefly described. It is open, with the spool 29 in the position of
[0067] But, when the oil level reaches the optimum fill level H.sub.2, and the oil seals the outlet 38 of the air duct 22, the pressure in the air duct 22 suddenly becomes close to the pressure in the venturi 34, so that the pressure in the second control chamber 32 becomes significantly higher than that in the first chamber 31, the spool 29 moves by compressing the spring 33, and the portions 30 and 35 of the supply duct 17 and the air duct 22 which pass through it and are moved, and the supply duct 17 and the air duct 22 are closed. The oil that is still being pumped no longer reaches the engine tank 15. The pressure in the now isolated first control chamber 31 remains at a lower value, insufficient to reverse this closing state of
[0068] Other modes of controlling the shut-off valve 21 are possible. Other height positions of the nominal fill level H.sub.3 and overfill level H.sub.1 with respect to the optimum fill level H.sub.2 can also be provided. Finally, various alternatives of the control and monitoring means are possible and some of them will be described below.
[0069]
[0070] In the design of
[0071] The advantage of this embodiment is therefore that filling may be fully automated, after it has been initiated by the operator by means of a single control operation. However, it may be possible to inhibit the operation of the filling control electronics 40, if for example an incomplete filling of the engine tank 15 is desired for some reason. A manual filling control device of a known kind, but normally inactive in this embodiment, would then be added for use only in such exceptional situations.
[0072]
[0073] A further embodiment is described by means of
[0074] Some breakdowns or failures were not well taken into account by the previous embodiments, in particular insufficient oil supply due to failure of the pump 18 or lack of oil in the aeroplane tank 7. This could then result in the worst case scenario in a stabilised oil level 37 between the nominal fill level H.sub.3 and the optimum fill level H.sub.2, thus in reality the aeroplane tank 15 incompletely filled, but with the fill light 25 alone turned on (due to the accuracy±ε of the probe), which would thus mean, with the previous embodiments, that filling has been successfully completed. If, in addition, the probe 23 were faulty and overestimated the oil level, the oil level could in fact be below the nominal fill level H.sub.3.
[0075] As the shut-off valve 21 only closes when the oil level has reached the outlet 38 of the air duct 22, the indication of the closure of the shut-off valve 21, provided by the cut-off sensor 42, confirms that the engine tank 15 has been properly filled, provided that the shut-off valve 21 is operating suitably, which can be checked as previously, if the nominal fill indicator 25 only is turned on at the end of the filling method. A contrary indication that the shut-off valve 21 remains open at the end of filling would indicate a failure thereof or of the probe 23.
[0076] The indication that the spool 29 is switched from open to closed state by the cut-off sensor 42 also enables the pump 18 to be immediately shut off regardless of how much filling time was still planned. More generally, the mechanical cut-off sensor 42 allows for more numerous and more reliable breakdown or failure detections, possibly with redundancies with means already described.