Donnable barrier devices, systems, and methods with touchless control
11399580 · 2022-08-02
Assignee
Inventors
- Giorgio Rosati (San Cesareo, IT)
- Paul GRUBER (Feistritz im Rosental, AT)
- Richard Nickl (Klagenfurt, AT)
- David Lee Cargille (East Windsor, NJ, US)
Cpc classification
A62B18/08
HUMAN NECESSITIES
A61M16/0003
HUMAN NECESSITIES
A41D13/1184
HUMAN NECESSITIES
A62B9/006
HUMAN NECESSITIES
A62B18/045
HUMAN NECESSITIES
International classification
A62B18/00
HUMAN NECESSITIES
A62B9/00
HUMAN NECESSITIES
A62B18/08
HUMAN NECESSITIES
A41D13/11
HUMAN NECESSITIES
A42B3/00
HUMAN NECESSITIES
A61M16/00
HUMAN NECESSITIES
Abstract
A barrier system, device, and method protects medical professionals and patients from exposure to contaminants and bodily fluids is provided. The system includes a head unit shaped to be worn over the head of the wearer; a hood positioned over the head unit; one or more sensors configured to produce one or more sensor-output signals; and a controller connected to the one or more sensors and configured to produce one or more controller-output signals based on the one or more sensor-output signals. Further, a device inside a barrier system is controlled by (a) sensing one or more characteristics; (b) producing one or more sensor signals based on the sensed one or more characteristics; (c) converting and/or processing the one or more sensor signals to produce one or more controller-output signals; and (d) controlling the device based on the one or more controller-output signals.
Claims
1. A barrier system, said system comprising: a head unit shaped to be worn over a head of a wearer; a hood positioned over the head unit and forming a chamber; one or more sensors located within the chamber and configured to produce one or more sensor-output signals; and a controller connected to the one or more sensors and configured to produce one or more controller-output signals based on the one or more sensor-output signals; wherein the head unit comprises an electric fan and a fan housing, wherein the fan housing has a top end portion, a bottom end portion and a mounting plate positioned between the top end portion and the bottom end portion, the top end portion being configured with a single intake air duct formed by a wall extending away from the top end portion of the head unit thereby defining a planar perimeter sealing edge and a concave recess within the planar perimeter sealing edge, wherein the concave recess comprises a diameter at the top end portion that is larger than a diameter at the bottom end portion; and wherein the electric fan and the mounting plate are disposed within the concave recess at a position below the planar perimeter sealing edge, and wherein the electric fan is mounted on a bottom surface of the mounting plate, a top surface of the mounting plate forms part of the single intake duct, and the bottom surface of the mounting plate and a bottom most interior surface of the fan housing form a fan outlet duct, and wherein the planar perimeter sealing edge forms a top most surface of the fan housing, wherein the entire planar perimeter sealing edge is a free end forming a single inlet opening.
2. The barrier system of claim 1, wherein the one or more sensors are configured to detect one or more of: ambient temperature, chamber temperature, intake-air temperature, exhaust-air temperature, humidity, CO2 level, motion, position, inclination, voice sounds, voice-recognized words, and an object's proximity.
3. The barrier system of claim 1, wherein: the one or more sensors comprise one or more motion sensors mounted on the head unit; and the controller is configured to produce the one or more controller-output signals based on a predetermined head movement.
4. The barrier system of claim 1, wherein: the one or more sensors comprise a proximity sensor positioned near the head unit; and the controller is configured to produce the one or more controller-output signals based on a predetermined distance of the proximity sensor to an object.
5. The barrier system of claim 1, further comprising a signaling device connected to the controller, wherein the controller is configured to activate the signaling device.
6. The barrier system of claim 1, further comprising: a fan-speed control unit connected to the controller; wherein the electric fan connected to the fan-speed control unit; and wherein the fan-speed control unit is configured to select a fan speed based on the one or more controller-output signals.
7. The barrier system of claim 6, wherein the controller comprises a fan speed-adjustment algorithm that converts the one or more sensor signals into a rate of change signal.
8. The barrier system of claim 6, wherein: the controller comprises either (a) at least one of the following circuits: (1) an amplifier, (2) a level-shifter, (3) an analog-to-digital converter, and (4) a digital-to-analog converter, or (b) an algorithm corresponding to one or more of such the at least one of the circuits, and the controller is configured to translate the one or more sensor-output signals into one or more controller-output signals either by connecting the one or more sensor-output signals to at least one of the circuits identified in (a)(1) through (a)(4) above, or by executing an algorithm corresponding to such the at least one of the circuits.
9. The barrier system of claim 6, wherein the one or more controller-output signals includes at least one of (a) information about a desired rate of change to the fan speed over time and (b) a direction of a desired change.
10. The barrier system of claim 1, wherein the electric fan is coupled to the fan outlet duct, the fan outlet duct directing air in a path orthogonal to the direction of the intake air.
11. A method of controlling an electric fan inside a barrier system comprising a head unit, a hood, one or more sensors, and a controller, the method comprising: (a) sensing one or more characteristics; (b) producing one or more sensor signals based on the sensed one or more characteristics; (c) converting or processing the one or more sensor signals to produce one or more controller-output signals; and (d) controlling a speed of the electric fan based on the one or more controller-output signals; wherein the head unit comprises the electric fan and a fan housing, wherein the fan housing has a top end portion, a bottom end portion and a mounting plate positioned between the top end portion and the bottom end portion, the top end portion being configured with a single intake air duct formed by a wall extending away from the top end portion of the head unit thereby defining a planar perimeter sealing edge and a concave recess within the planar perimeter sealing edge, wherein the concave recess comprises a diameter at the top end portion that is larger than a diameter at the bottom end portion; and wherein the electric fan and the mounting plate are disposed within the concave recess at a position below the planar perimeter sealing edge, and wherein the electric fan is mounted on a bottom surface of the mounting plate, a top surface of the mounting plate forms part of the single intake duct, and the bottom surface of the mounting plate and a bottom most interior surface of the fan housing form a fan outlet duct, and wherein the planar perimeter sealing edge forms a top most surface of the fan housing, wherein the entire planar perimeter sealing edge is a free end forming a single inlet opening.
12. The method of claim 11, wherein the one or more characteristics comprise one or more of: ambient temperature, chamber temperature, intake-air temperature, exhaust-air temperature, humidity, CO2 level, motion, position, inclination, voice sounds, voice-recognized words, and an object's proximity.
13. The method of claim 11, wherein the characteristic is the head unit's movement, and step (b) comprises producing the one or more sensor signals based on a predetermined head movement.
14. The method of claim 11, wherein the characteristic is an object's proximity to the head unit, and step (b) comprises producing the one or more sensor signals based on a predetermined proximity.
15. The method of claim 11, further comprising activating a signaling device.
16. The method of claim 11, wherein converting or processing the one or more sensor signals to produce one or more controller-output signals comprises converting one or more sensor signals to one or more rate-of-change signals.
17. The method of claim 11, wherein converting or processing the one or more sensor signals to produce one or more controller-output signals comprises at least one of the following: (a) amplifying the one or more sensor signals, (b) level-shifting the one or more sensor signals, (c) converting the one or more sensor signals from analog signals to digital signals, (d) converting the one or more sensor signals from digital signals to analog signals, and (e) executing an algorithm that is configured to produce an output corresponding to one or more of steps (a) through (d).
18. The method of claim 11, wherein converting or processing the one or more sensor signals to produce one or more controller-output signals comprises at least one of: (a) determining a desired rate of change to the fan speed over time, and (b) determining a direction of a desired change.
19. The method of claim 11, wherein the electric fan is coupled to fan outlet duct, the fan outlet duct directing air in a path orthogonal to the direction of the intake air.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other advantages of the present invention will be readily appreciated and better understood by reference to the following detailed description, when considered in connection with the accompanying drawings wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(13) Embodiments of the disclosure solve these problems and provide other benefits by employing one or more of the following features: an intake air duct with enhanced fresh air circulation; an easy-donning hood-helmet interface; a free-flow main air duct; automatic airflow control; and a touchless user interface.
(14) With reference to
(15) With reference to
(16) Intake Air Duct with Enhanced Fresh Air Circulation
(17) Embodiments of the disclosure may include an intake air duct that is adapted to provide enhanced fresh air circulation.
(18) With reference to
(19) The sealing between the fan intake duct 202 and the filter material 302 is promoted by hydrodynamic forces because of local low pressure in the intake air duct 202 (zone 1). This effect helps to create a seal, even in the event that the filter material 302 is placed loosely on the fan intake duct 202, without additional fixation means, as shown in
(20) The sealing edge 214 further seals reliably through protrusion of the filter material 302 over the surrounding surfaces. Additionally, a reliable seal between the fan 208 and the fan intake duct 202 is provided.
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(22) The present inventors have determined through experimentation that, in one embodiment, the negative pressure created by fan 208 is within a predetermined negative-pressure range having a lower-boundary vacuum pressure and an upper-boundary vacuum pressure. The lower-boundary vacuum pressure is the pressure at which the filter material 302 is pulled down so far that it interferes with the intake airflow 202. At the lower-boundary vacuum pressure, the filter material reduces the intake airflow so much that the airflow is insufficient for adequate ventilation, which renders the helmet unusable. The upper-boundary vacuum pressure is the pressure at which the filter material 302 fails to provide an adequate seal at sealing edge 214. The upper- and lower-boundary vacuum pressures depend upon the characteristics of the filter material 302.
(23) The present inventors further determined through experimentation that the intake airflow is a nonlinear function having an inflection point at an optimal vacuum pressure that varies depending on the type of filter material. Assuming that a fan starts operation at an initial ambient pressure, the magnitude of the negative pressure initially increases as the fan speed increases. As the negative pressure increases, the intake airflow correspondingly increases as a positive function of the negative pressure, and eventually reaches a maximum amount of airflow at the optimal vacuum pressure.
(24) Surprisingly, the present inventors discovered that if the negative pressure continues to increase past the optimal pressure, then the airflow begins to decrease, rather than to increase as one would ordinarily expect. When the magnitude of the negative pressure is larger than the optimal vacuum pressure, the intake airflow is therefore a negative function of the negative pressure. These results were counterintuitive and unexpected.
(25) The inventors also found that, even for a given fan, the way in which the fan is mounted and the shape of the intake air duct 202 may result in more airflow or less airflow, depending on the magnitude of the negative pressure exerted upon the filter material 302 and on the optimal vacuum pressure for a given filter material. They further found that, when certain fans are top-mounted within head unit 102 as shown in
(26) The inventors accordingly have discovered and identified a problem in which certain bottom-mounted fans yielded inadequate ventilation, and solved the problem by providing the elevated mounting plate shown in
(27) Easy-Donning Hood-Helmet Interface
(28) Embodiments of the disclosure may include an easy-donning hood-helmet interface.
(29) The following steps are performed in an exemplary donning sequence consistent with one embodiment of the disclosure:
(30) As
(31) Turning now to
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(34) With reference now to
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(37) Free-Flow Main Air Duct
(38) Embodiments of the disclosure may include a free-flow main air duct.
(39) Because of ergonomic reasons (weight balance), main intake air fans (e.g., fan 208) are commonly located at the back of the head. This requires fresh air to be channeled forward towards a nozzle located in the proximity of the forehead by means of an air duct. Additionally, the upper part of the head (above the hairline) should be flushed with fresh, cool air during use. Furthermore, for a positive ergonomic fit of the system, the helmet assembly should have a relatively low weight and low center of gravity.
(40) As shown in
(41) Automatic Airflow Control
(42) Embodiments of the disclosure may include automatic airflow control. With reference now to
(43) Automatic airflow control automatically compensates for the microclimatic effects of varying factors, such as physical activity or mental stress levels during surgical procedures, thereby reducing the need for manual adjustment of fan speed during use. This leads to an increased focus on the surgical tasks at hand, as well as a reduced amount of intentional contact between hand and hood/toga, which are by nature potential sources of contamination.
(44) As shown in
(45) Sensors 1902 are connected to a controller 1904 that is configured to receive one or more sensor signals and generate a fan-speed-control output signal based thereon. In one embodiment, controller 1904 comprises a fan-speed-adjustment (FSA) algorithm that converts the one or more sensor signals into a rate-of-change signal and further translates it (e.g., via an amplifier, a level-shifter, an analog-to-digital converter, a digital-to-analog converter, or an algorithm corresponding to such devices) into an output signal that is sent to the fan-speed control unit 1906. The controller's output signal includes, e.g., the specific information of desired rate of change to the fan speed (RPM) over time and the direction of change (increase or decrease). Finally, variable-speed fan 1908 operates at a speed that is determined by, and corresponds to, the fan-speed control unit's output signal.
(46) In one embodiment, the controller 1904 is a digital processor having software that is configured based on a user's specific personal need or an operating-room or field condition, including, e.g., ambient temperature and ambient sunlight. The digital processor may be a general microprocessor, a digital signal processor, or a digital microcontroller.
(47) Controller 1904 and fan-speed control unit 1906 each may comprise an analog control circuit, a digital processor, a signal processor, or any combination thereof, in accordance with techniques known to those of ordinary skill in the art of control circuitry. Controller 1904 and fan-speed control unit 1906 also may be connected to an audio or visual signaling device (not shown) to indicate the selected fan speed to the user.
(48) Embodiments of the disclosure may include one or more of the following sensor features:
(49) 1. Absolute and/or differential temperature measurement, using two temperature sensors, measuring both intake air temperature and the air temperature inside the hood (exhaust air temperature);
(50) 2. Humidity sensing, measuring relative humidity of air inside the hood, using a humidity sensor;
(51) 3. CO.sub.2 sensing, measuring absolute CO.sub.2 levels, e.g., by using a non-dispersive infrared detector (NDIR);
(52) 4. Motion sensing, measuring static and dynamic acceleration of the head as a representation of physical activity (and therefore heating performance), e.g., via one or more accelerometers;
(53) 5. Position or inclination sensing, e.g., via a position sensor or an inclinometer.
(54) 6. Voice sensing, e.g., via a microphone;
(55) 7. Voice-recognition sensor, e.g., via a microprocessor-based portable computer or smartphone connected to controller 1904 by a wired or wireless interface; and
(56) 8. Proximity sensing, e.g., by a capacitive, infrared, or photoelectric sensor.
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(58) At any time during the use of the system, the user can increase or decrease the fan speed manually to adjust the microclimate to his or her actual personal preferences. Such manual adjustment is desirably performed using the touchless user interface, which is described below.
(59) Touchless User Interface
(60) Embodiments of the disclosure may include a touchless user interface.
(61) In this embodiment, a capacitive or photoelectric sensor is used as a proximity sensor. State-of-the-art photoelectric sensors are advantageous because of their capability of measuring distance between the sensor and the sensor target. This allows the sensor to discriminate between hand gestures and reduce the risk of unintended inputs by the user.
(62) Furthermore, photoelectric sensors can compensate for transparent materials masking the sensor area. In this embodiment, such compensation is relevant because the sensor is located behind the transparent, sterile lens of the hood 704. Once the sensor input is in line with predefined parameters (e.g., the distance between the user's hand and the sensor), the sensor transmits a signal to a signal-processing unit (e.g., controller 1904). Further processing is described above under the heading “Automatic Airflow Control.”
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(64) Thus, in block 2204, controller 1904 determines that a user's motion corresponds to a predetermined user input. In block 2206, in response to the user input, controller 1904 produces a confirmation sound. And in block 2208, controller 1904 produces a corresponding output signal, e.g., corresponding to an automatic fan-speed mode-control setting, a specific manual fan speed, and/or a light-control setting.
(65) In one embodiment, controller 1904 is configured to provide a user-adjustable, automatic fan-control mode that combines both automatic fan-speed control and manual fan-speed control. The FSA algorithm in controller 1904 automatically selects a fan-speed setpoint that is a function of a temperature gradient, but it also allows the user to adjust the automatically selected setpoint to a higher or lower point, according to the user's needs.
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(67) TABLE-US-00001 Signal < 2 sec Shift fan speed algorithm up by equivalent of one level and produce a single audio signal. If already at level 5, shift FSA down to level 1 and produce a double audio signal. Each FSA level has his specific audio signal frequency Signal > 2 sec Switch Light on/off Without Signal FSA does adjust fan speed dynamically, based on dT, dRH, dCO2 level or head motion input Autonomous FSA adjustment without audio signal and not recognizable by user due to stepless adjustment Repower the Shift fan speed algorithm to equivalent of fan Level 3 system after disruption (battery disconnection)
(68) Reference herein to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the disclosure. The appearances of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments necessarily mutually exclusive of other embodiments.
(69) Although the disclosure has been set forth in terms of the exemplary embodiments described herein and illustrated in the attached drawings, it is to be understood that such disclosure is purely illustrative and is not to be interpreted as limiting. Consequently, various alterations, modifications, and/or alternative embodiments and applications may be suggested to those skilled in the art after having read this disclosure. Accordingly, it is intended that the disclosure be interpreted as encompassing all alterations, modifications, or alternative embodiments and applications as fall within the true spirit and scope of this disclosure.