A PROTECTION SYSTEM FOR A HEAT EXCHANGER

Abstract

A protection system for a heat exchanger is disclosed in accordance with an embodiment of the present invention. The protection system includes at least one net with a first pair of opposite sides and a second pair of opposite sides. The at least one net is deployed over at least one heat exchanger core to cover at least a portion of the at least one heat exchanger core, wherein the at least one net is mounted to either one of a pair of side plates of the at least one heat exchanger core and a pair of headers of the heat exchanger by means of a plurality of engagement elements to deploy the at least one net over the at least one heat exchanger core.

Claims

1. A protection system for a heat exchanger, said protection system comprising: at least one net with a first pair of opposite sides and a second pair of opposite sides, said at least one net adapted to be deployed over at least one heat exchanger core to cover at least a portion of said at least one heat exchanger core, wherein said at least one net is configure to be mounted to either one of a pair of side plates of said at least one heat exchanger core and a pair of headers of said heat exchanger by a plurality of engagement elements to deploy said at least one net over said at least one heat exchanger core.

2. The protection system as claimed in claim 1, wherein said plurality of engagement elements are adapted to interchangeably mount said first pair of opposite sides of said at least one net over said pair of headers of said heat exchanger.

3. The protection system as claimed in claim 1, wherein said engagement elements are directly configured on respective sides of said first pair of opposite sides of said at least one net and are adapted to detachably engage with said pair of headers of said heat exchanger.

4. The protection system as claimed in claim 1, wherein the at least one net is of either one of plastic and metal and comprises a pair of first frame elements integrally formed along said first pair of opposite sides thereof, said pair of first frame element configured with engagement elements adapted to detachably and interchangeably mount said pair of first frame elements with said at least one net disposed there between to said pair of headers of said heat exchanger.

5. The protection system as claimed in claim 1, wherein said pair of first frame elements is either one of metal and plastic, said pair of first frame elements is secured along said first pair of opposites sides of said at least one net by either one of stamping, pressing and over-molding, further said pair of first frame elements is configured with engagement elements adapted to detachably mount said pair of first frame elements with said at least one net disposed there between, to said pair of headers of said heat exchanger.

6. The protection system as claimed in claim 1, wherein said engagement elements are configured on said pair of headers and are adapted to interchangeably engage with either one of said first pair of opposite sides of said at least one net and said pair of first frame elements.

7. The protection system as claimed in claim 1, wherein said plurality of second engagement elements are adapted to interchangeably mount said second pair of opposite sides of said at least one net over said pair of side plates of said at least one heat exchanger core.

8. The protection system as claimed in claim 1, wherein said second engagement elements are directly configured on said second pair of opposite sides of said at least one net and are adapted to detachably engage with said pair of side plates of said at least one heat exchanger core.

9. The protection system as claimed in claim 1, wherein said at least one net is either one of plastic and metal and comprises a pair of second frame elements integrally formed along said second pair of opposite sides thereof, said pair of second frame elements configured with engagement elements adapted to detachably and interchangeably mount said pair of second frame elements with said at least one net disposed there between to said pair of side plates of said at least one heat exchanger core.

10. The protection system as claimed in claim 1, wherein said pair of second frame elements is either one of metal and plastic, said pair of frame elements is secured on said second pair of opposites sides of said at least one net by either one of stamping, pressing and over-molding, further said pair of second frame elements is configured with engagement elements adapted to detachably mount said pair of second frame elements to said pair of side plates of said at least one heat exchanger core.

11. The protection system as claimed in claim 1, wherein said engagement elements are configured on said pair of side plates and are adapted to interchangeably engage with either one of said second pair of opposite sides of said at least one net and said pair of second frame elements.

12. The protection system as claimed in claim 1, wherein said at least one net is of either one of Kevlar® and glass fibre material coated with Poly-tetra-fluoro-ethylene material.

13. The protection system as claimed in claim 1, wherein the engagement elements are selected from a group comprising of snap fit engagement elements, hooks and clips.

Description

[0026] Other characteristics, details and advantages of the invention can be inferred from the description of the invention hereunder. A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying figures, wherein:

[0027] FIG. 1a illustrates an isometric view of a protection system in accordance with an embodiment of the present invention, wherein the protection system includes a net with engagement elements directly configured at first pair of opposite sides of the net;

[0028] FIG. 1b illustrates a schematic representation of a portion of a heat exchanger with the protection system of FIG. 1a deployed on a heat exchanger core of the heat exchanger, wherein the engagement elements directly configured on the net of the protection system are depicted snap fitting over a corresponding header of the pair of headers of the heat exchanger;

[0029] FIG. 2 illustrates an isometric view of a protection system in accordance with another embodiment of the present invention, wherein engagement elements are configured on a pair of first frame elements that in turn are configured on a first pair of opposite sides of a net;

[0030] FIG. 3 illustrates another isometric view of the protection system of the FIG. 2, also is depicted an enlarged view of one of the engagement elements configured on one of the frame elements of the protection system;

[0031] FIG. 4 illustrates a schematic representation of a portion of a heat exchanger with the protection system of FIG. 2 and FIG. 3 deployed thereon, wherein the engagement elements of the protection system are depicted snap fitting over a corresponding header of the pair of headers;

[0032] FIG. 5 illustrates a sectional view depicting snap fit engagement between an engagement element of the plurality of engagement elements configured on a frame element of the pair frame elements and the corresponding header of the pair of headers, also is depicted crimping between the header of the pair headers and a corresponding tank of the pair of tanks of the heat exchanger of FIG. 4;

[0033] FIG. 6 illustrates an isometric view of a protection system in accordance with another embodiment of the present invention deployed over a heat exchanger core of a heat exchanger, wherein engagement elements extending from a header of a pair of headers of the heat exchanger engages with a side of the first pair of opposite sides of a net;

[0034] FIG. 7 illustrates another schematic representation of a protection system in accordance with still another embodiment of the present invention, wherein a net includes a pair of first frame elements disposed at a pair of opposite sides thereof and engagement elements extending from a header of a pair of headers are depicted received in apertures configured on a first frame element of the pair of first frame elements;

[0035] The present invention envisages a protection system that includes at least one net with a first pair of opposite sides and a second pair of opposite sides. Either the first pair of opposite sides of the at least one net is interchangeably snap fitting over a pair of headers of a heat exchanger or the second pair of opposite sides of the at least one net is interchangeably snap fitting over a pair of opposite side plates configured on the heat exchanger core. The protection system is deployed over the at least one heat exchanger core and covers and provides protection to the at least one heat exchanger core of a vehicle, such as for example, a radiator core and/or a condenser core against impact from heavier articles such as stones, gravel, and the likes. Although, the protection system of the present invention is used in heat exchangers, such as for example, radiators, condensers and evaporators that are used in vehicles, however, the protection system of the present invention is also applicable to any other heat exchangers or delicate elements for use in vehicular and non-vehicular environment that require protection against impact of heavier articles such as stones and gravels striking such elements.

[0036] Referring to FIG. 1a-FIG. 7 of the accompanying drawings schematic representations of a protection system 10, in accordance with different embodiments of the present invention are illustrated. The protection system 10 includes at least one net 2. The at least one net 2 is of meshed configuration and a first pair of opposite sides 2a, 2b and a second pair of opposite sides 2c, 2d define the boundary of the at least one net 2. For deploying the at least one net 2 over a heat exchanger core 102, the at least one net 2 is mounted to either one of a pair of headers, particularly opposite headers 104a, 104b of a heat exchanger 100 by using a plurality of first engagement elements 3a, 3b, 6a, 6b, 106a, 106b or a pair of side plates, particularly, opposite side plates 102a, 102b of the heat exchanger core 102 by using a plurality of second engagement elements 3c, 3d, 6c, 6d, 106c, 106d.

[0037] In accordance with an embodiment of the present invention, the plurality of first engagement elements 3a, 3b, 6a, 6b, 106a, 106b interchangeably mount the first pair of opposite sides 2a, 2b of the at least one net 2 over the pair of headers 104a, 104b of the heat exchanger 100 to deploy the at least one net 2 over the at least one heat exchanger core 102 in which the at least one net 2 covers at least a portion of the heat exchanger core 102 and protects the heat exchanger core 102 against damage from impact of heavier articles such as stones and gravels.

[0038] Although, as per the disclosure made in the present specification, the protection system 10 is mounted on the pair of opposite headers 104a, 104b of the heat exchanger 100. However, the protection system 10 can also be mounted on the pair of opposite side plates 102a, 102b disposed at opposite sides of the heat exchanger core 102 other than the opposite sides of the heat exchanger core 102 on which the headers 104a, 104b are disposed. Particularly, the second pair of opposite sides 2c, 2d of the at least one net 2 can be interchangeably mounted on the pair of opposite side-plates 102a, 102b by using second engagement elements 3c, 3d, 6c, 6d, 106c, 106d that are similar to the first engagement elements 3a, 3b, 6a, 6b, 106a, 106b used for mounting the at least one net 2 over the pair of opposite headers 104a, 104b of the heat exchanger core 102. Every embodiment disclosed henceforth explaining mounting of the protection system 10 on the pair of opposite headers 104a, 104b of the heat exchanger 100 is also applicable for the protection system 10 mounted on the pair of opposite side plates 102a, 102b and for the sake of brevity of the present invention the protection system 10 is described by way of forthcoming description and accompanying drawing in which the protection system 10 is described as being mounted on the headers 104a, 104b and as such the forthcoming description and accompanying drawing should not be construed as limiting.

[0039] Specifically, as illustrated in FIG. 1a and FIG. 1b, the plurality of first engagement elements 3a, 3b are directly configured on respective sides of the first pair of opposite sides 2a, 2b of the at least one net 2. The first engagement elements 3a, 3b interchangeably and detachably engage with the pair of headers 104a, 104b of the heat exchanger 100 to configure connection between the first pair of opposite sides 2a, 2b of the at least one net 2 and the pair of headers 104a, 104b of the heat exchanger 100 to deploy the at least one net 2 over the heat exchanger core 102. In accordance with an embodiment, the first engagement elements 3a, 3b are snap fit elements as illustrated in FIG. 1b. However, the present invention is not limited to any particular configuration, placement and number of the first engagement elements 3a, 3b configured along the first pair of opposite sides 2a, 2b of the at least one net 2, as far as the first engagement elements 3a, 3b form interchangeable, convenient, quick and detachable connection between the first pair of opposite sides 2a, 2b of the at least one net 2 and the pair of headers 104a, 104b of the heat exchanger 100 to deploy the at least one net 2 over the heat exchanger core 102.

[0040] Instead of the at least one net 2 being directly mounted on the opposite headers 104a, 104b of the heat exchanger 100, the at least one net 2 can be mounted over the opposite headers 104a, 104b via a pair of first frame elements 4a, 4b. FIG. 2 illustrates the at least one net 2 configured with the pair of first frame elements 4a, 4b at the first pair of opposite sides 2a, 2b thereof. FIG. 3 illustrates another isometric view of the protection system 10, also is depicted an enlarged view of one of the engagement elements 06a, 06b configured on one of the frame elements of the pair of first frame elements 4a, 4b of the protection system 10. FIG. 4 illustrates a schematic representation of a portion of the heat exchanger 100 with the protection system 10 deployed over the heat exchanger core 102, wherein the engagement elements 6a, 6b of the protection system 10 are depicted snap fitting over the corresponding header of the pair of opposite headers 104a, 104b. FIG. 5 illustrates a sectional view depicting snap fit engagement between an engagement element of the plurality of engagement elements 6a, 6b configured on a first frame element of the pair of first frame elements 4a, 4b and the corresponding header of the pair of opposite headers 104a, 104b. Also, is depicted crimping between the header of the pair of opposite headers 104a, 104b and a corresponding tank of a pair of tanks 103a, 103b of the heat exchanger 100. Specifically, the engagement element 6a, 6b configured on the first frame element 4a, 4b snap fits over the corresponding header 104a, 104b that is crimped to the corresponding tank 103a, 103b. Similarly, a pair of second frame elements 4c, 4d configured along the second pair of opposite sides 2c, 2d of the at least one net 2 with second engagement elements 3c, 3d, 6c, 6d, 106c, 106d can be used to deploy the at least one net 2 over the pair of opposite side plates 102a, 102b of the heat exchanger core 102.

[0041] Specifically, the pair of first frame elements 4a, 4b of either metal or plastic is integrally formed along the first pair of opposite sides 2a, 2b of the at least one net 2 of metal or plastic respectively. The pair of first frame elements 4a, 4b is configured with first engagement elements 6a, 6b to detachably and interchangeably mount the pair of first frame elements 4a, 4b with the at least one net 2 disposed there between to the pair of opposite headers 104a, 104b of the heat exchanger 100. More specifically, one of the first frame elements 4a, 4b integrally formed along the one side of the first pair of opposite sides 2a, 2b of the at least one net 2 is mounted to one of the opposite headers 104a, 104b by engagement between one of the engagement elements 6a, 6b configured on one of the first frame elements 4a, 4b and one of the headers 104a, 104b. Similarly, the other of first frame elements 4a, 4b integrally formed along the other remaining side of the first pair of opposite sides 2a, 2b of the at least one net 2 is mounted to the remaining of the opposite headers 104a, 104b by engagement between the remaining of the engagement elements 6a, 6b configured on the remaining of the first frame elements 4a, 4b and remaining of the opposite headers 104a, 104b for deploying the at least one net 2 over the heat exchanger core 102.

[0042] Alternatively, the pair of first frame elements 4a, 4b is either one of metal and plastic, the pair of first frame elements 4a, 4b is also of either one of metal and plastic and is secured along the first pair of opposites sides 2a, 2b of the at least one net 2 by any one of stamping, pressing and over-molding process. In accordance with an embodiment of the present invention, the pair of first frame elements 4a, 4b is of plastic material and is over molded along the first pair of opposite sides 2a, 2b of the at least one net 12 of plastic material. In accordance with another embodiment of the present invention, the pair of first frame elements 4a, 4b is of metal and is secured along the first pair of opposite sides 2a, 2b of the at least one net 2 of metal or plastic by stamping and pressing. However, the present invention is not limited to any particular method of securing the pair of first frame elements 4a, 4b to the first pair of opposite sides 2a, 2b of the at least one net 2. Further, the pair of first frame elements 4a, 4b is configured with engagement elements 6a, 6b to detachably mount the pair of first frame elements 4a, 4b with the at least one net 2 disposed there-between to the pair of opposite headers 104a, 104b of the heat exchanger 100. The pair of first frame elements 4a, 4b secured along and forming a continuous connection with the first pair of opposite sides 2a, 2b is mounted on the pair of opposite headers 104a, 104b for deploying the at least one net 2 over the heat exchanger core 102 in a similar manner in which the first frame elements 4a, 4b integrally formed along the first pair of opposite sides 2a, 2b is mounted on the pair of opposite headers 104a, 104b and is not elaborately described for the sake of brevity of the present document.

[0043] In accordance with an embodiment, the engagement elements 6a, 6b are snap fit elements as illustrated in FIG. 3-FIG. 5. However, the present invention is not limited to any particular configuration of the pair of first frame elements 4a, 4b that are either integrally formed or secured to the first pair of opposite sides 2a, 2b of the at least one net 2, placement and number of the engagement elements 6a, 6b configured along the pair of first frame elements 4a, 4b, as far as the pair of first frame elements 4a, 4b along with the engagement elements 6a, 6b configure interchangeable, convenient, quick and detachable connection of the at least one net 2 with the opposite headers 104a, 104b of the heat exchanger 100 for deploying the at least one net 2 over the heat exchanger core 102 of the heat exchanger 100.

[0044] In accordance with an alternate embodiment of the present invention, the engagement elements are configured on the opposite headers 104a, 104b instead of being configured on either one of the first pair of opposite sides 2a, 2b of the at least one net 2 or the pair of first frame elements 4a, 4b integrally formed along the first pair of opposite sides 2a, 2b of the at least one net 2 or the pair of first frame elements 4a, 4b secured along the first pair of opposite sides 2a, 2b of the at least one net 2. More specifically, as illustrated in FIG. 6 and FIG. 7, the engagement elements 106a, 106b are configured on the pair of opposite headers 104a, 104b and interchangeably engage with either one of the first pair of opposite sides 2a, 2b of the at least one net 2 and the pair of the first frame elements 4a, 4b. FIG. 6 illustrates an isometric view of the protection system 10 in accordance with another embodiment of the present invention deployed over the heat exchanger core 102 of the heat exchanger 100, wherein the first engagement elements 106a, 106b extending from the pair of opposite headers 104a, 104b of the heat exchanger 100 directly engages with the first pair of opposite sides 2a, 2b of the at least one net 2. FIG. 7 illustrates another schematic representation of the protection system 10 in accordance with still another embodiment of the present invention, wherein the at least one net 2 includes the pair of first frame elements 4a, 4b disposed at the first pair of opposite sides 2a, 2b thereof and engagement elements 106a, 106b extending from the pair of opposite headers 104a, 104b are received in apertures 8a, 8b configured on the pair of first frame elements 4a, 4b. In accordance with an embodiment, the engagement elements 106a, 106b are hook elements as illustrated in FIG. 6-FIG. 7. However, the present invention is not limited to any particular configuration, placement and number of the engagement elements 106a, 106b configured along the pair of opposite headers 104a, 104b, as far as the engagement elements 106a, 106b form interchangeable, convenient, quick and detachable connection between either the first pair of opposite sides 2a, 2b of the at least one net 2 or the pair of first frame elements 4a, 4b with the at least one net 2 disposed there between and the first pair of the opposite headers 104a, 104b of the heat exchanger 100 for deploying the at least one net 2 over the heat exchanger core 102 of the heat exchanger 100. Such configuration eliminates the need for configuring additional engagement elements anywhere on the at least one net 2 or the pair of first frame element 4a, 4b integrally formed or secured along the first pair of opposite sides 2a, 2b of the at least one net 2.

[0045] Apart from above mentioned configurations of the at least one net 2 and method for deploying the at least one net 2 over the heat exchanger core 102, there could be different configurations of the at least one net 2 and methods for securely deploying the at least one net 2 over the heat exchanger core 102. For example, instead of the at least one net 2 being mounted to either one of the pair of opposite headers 104a, 104b of the heat exchanger 100 and the pair of opposite side plates 102a, 102b of the heat exchanger core 102, the at least one net 2 can be mounted to one of the side plates of the pair of opposite side plates 102a, 102b and one of the headers of the pair of opposite headers 104a, 104b to deploy the at least one net 2 over the heat exchanger core 102. Particularly, the present invention is not limited to a particular configuration of the at least one net 2 and method for mounting the at least one net 2 anywhere over the heat exchanger 100 unless the at least one net 2 is capable of being deployed over the heat exchanger core 102 to cover and protect the heat exchanger core 102 against impact of heavier articles such as stones.

[0046] As at least one of the frame elements of the pair of frame elements 4a, 4b with the at least one net 2 held there between is detachably mounted on the at least one corresponding headers 104a, 104b disposed on the opposite sides of the heat exchanger core 102, complete or partial removal of the protection system 10 at will is possible to provide convenient access to the heat exchanger core 102, the pair of opposite headers 104a, 104b and the corresponding tanks 103a, 103b or any other elements of the heat exchanger 100 for easy and convenient maintenance thereof. Further, such configuration of the protection system 10 facilitates quick and convenient assembly of the at least one net 2 over the heat exchanger core 102 and also eliminates need for configuring additional engagement elements anywhere on the heat exchanger 100. As such the protection system 10 can be easily retrofitted over current heat exchangers, particularly, current radiators and/or condensers without requiring any modifications in the current radiators and/or condensers already configured on the vehicle.

[0047] The at least one net 2 can be of any material. however, there are advantages associated with using the at least one net 2 of flexible material with engagement elements for mounting of the at least one net 2 over either one of opposite headers 104a, 104b and the pair of opposite side plates 102a, 102b for deploying the at least one net 2 of flexible material over the heat exchanger core 102. For example, the at least one net 2 being flexible is adjustably mounted on different heat exchanger cores 102 having slight variation in sizes to define the deployed configuration of the at least one net 2 over the different heat exchanger cores 102. In the deployed configuration of the at least one net 2 of flexible material over the heat exchanger core 102, the at least one net 2 is in tension and covers at least a portion of the heat exchanger core 102. As the at least one net 2 is in tension, the heavier articles such as stones, gravel, and the likes striking the at least one net 2 bounces back away from the heat exchanger core 102, thereby protecting the heat exchanger core 102 against the impact of the heavier articles such as stones, gravel. In accordance with still another embodiment of the present invention, the at least one net 2 is of either one of Kevlar® and glass fibre material coated with Poly-tetra-fluoro-ethylene (PTFE) material and acts as a tough barrier to impacting articles. The coating of Poly-tetra-fluoro-ethylene (PTFE) material imparts flexibility to the at least one net 2. The coating of Poly-tetra-fluoro-ethylene (PTFE) material also imparts wear resistance and abrasion resistance to the at least one net 2, thereby extending the service life of the protection system 10. Such configuration of the at least one net 2 of Kevlar® and glass fibre material imparts high strength, high modulus, and toughness along with the thermal stability that renders the at least one net 2 suitable for such applications in which the at least one net 2 may be disposed near a heated surface of the radiator core and still exhibit high strength to withstand heavy impacts of high speed articles. In accordance with another embodiment, the at least one net 2 is configured of strands that are arranged in a criss-crossing manner with respect to each other for configuring a pattern of square shaped apertures or any other pattern as far as the apertures so configured are capable of preventing passage of an article of pre-determined size there through. However, the present invention is not limited to any particular configuration of the at least one net 2 and any particular material for configuring the at least one net 2 as far as the at least one net 2 acts as a strong barrier against impacting articles.

[0048] In accordance with another embodiment of the present invention, the at least one net 2 is of metal and is configured by at least one of stamping and pressing operations. Such configuration of the at least one net 2 of metal mounted over the pair of opposite headers 104a, 104b of the heat exchanger 100 with the help of first engagement elements 3a, 3b, 6a, 6b, 106a, 106b is simple and such method for mounting the at least one net 2 over the heat exchanger core 102 is convenient and quick. Further, such at least one net 2 is easily replaceable with new net in case of damage. Still further, as the metal nets are produced in coils or sheets, the metal nets can be conveniently cut as per different dimensions of the heat exchanger core 102.

[0049] The first pair of opposite sides 2a, 2b of the at least one net 2 or the pair of first frame elements 4a, 4b integrally formed along the first pair of the opposite sides 2a, 2b or the pair of first frame elements 4a, 4b secured along the first pair of the opposite sides 2a, 2b can be mounted to the pair of opposite headers 104a, 104b using first engagement elements 3a, 3b, 6a, 6b, 106a, 106b before or after the tanks 103a, 103b are assembled onto brazed heat exchanger core 102.

[0050] In accordance with an embodiment of the present invention, the plurality of the first engagement elements 3a, 3b, 6a, 6b, 106a, 106b and the plurality of the second engagement elements 3c, 3d, 6c, 6d, 106c, 106d are selected from a group comprising of snap fit engagement elements, hooks and clips, however, the present invention is not limited to any particular configuration, number and placement of the engagement elements as far as the engagement elements are capable of configuring secure and detachable connection between the at least one net 2 and the pair of headers 104a, 104b of the heat exchanger 100.

[0051] However, the present invention is not limited to any particular configuration, material and method of manufacturing the pair of first frame elements 4a, 4b as far as the pair of first frame elements 4a, 4b are configurable on the opposite sides of the at least one net 2 and are detachably and interchangeably mountable on either the pair of headers 104a, 104b of the heat exchanger 100 or the pair of opposite side plates 102a, 102b disposed on opposite sides of the heat exchanger core 102.

[0052] Several modifications and improvement might be applied by the person skilled in the art to the protection system as defined above and such modifications and improvements will still be considered within the scope and ambit of the present invention, as long as it includes at least one net with a first pair of opposite sides and a second pair of opposite sides. The at least one net is deployed over at least one heat exchanger core to cover at least a portion of the at least one heat exchanger core, wherein the at least one net is mounted to either one of a pair of side plates of the at least one heat exchanger core and a pair of headers of the heat exchanger by means of a plurality of engagement elements to deploy the at least one net over the at least one heat exchanger core.

[0053] In any case, the invention cannot and should not be limited to the embodiments specifically described in this document, as other embodiments might exist. The invention shall spread to any equivalent means and any technically operating combination of means.