Machine and method for bending oblong elements, preferably metal, such as bars, rod, section bars or suchlike
11407017 · 2022-08-09
Assignee
Inventors
Cpc classification
B21D11/12
PERFORMING OPERATIONS; TRANSPORTING
B21D43/006
PERFORMING OPERATIONS; TRANSPORTING
B21D43/285
PERFORMING OPERATIONS; TRANSPORTING
B21D7/022
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D11/12
PERFORMING OPERATIONS; TRANSPORTING
B21F1/00
PERFORMING OPERATIONS; TRANSPORTING
B21D43/28
PERFORMING OPERATIONS; TRANSPORTING
B21D43/00
PERFORMING OPERATIONS; TRANSPORTING
B21D7/022
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine for bending oblong elements, preferably metal, includes a feed unit configured to feed at least one of the oblong elements along a longitudinal axis. A bending device is located downstream of the feed unit and a curving unit is disposed downstream of the bending device and is configured to curve the oblong element along part of its oblong development.
Claims
1. A machine for bending oblong elements (11), the machine comprising: a feed unit (15, 18) configured to feed at least one of said oblong elements (11) along a longitudinal axis (X), a support structure (19) provided with lateral guides (20) parallel to a transverse axis (Y), perpendicular to the longitudinal axis (X), a bending device (21) installed on said support structure (19), selectively translatable along said lateral guides (20), located downstream of said feed unit (15, 18) and provided with a contrast roll (23) and a bending pin (24) selectively rotatable around said contrast roll (23) to at least bend said oblong element (11) around said contrast roll (23), and a curving unit (29) disposed downstream of said bending device (21) and configured to curve said oblong element (11) along part of an oblong development thereof, wherein said curving unit (29) comprises two feed rolls (30) disposed one on one side and one on the other side of said longitudinal axis (X) and configured to move said oblong element (11) along said longitudinal axis (X), in forward and rearward directions (F1, F2), or clamp, or not interfere with said oblong element (11) being worked, and at least one curving roll (31, 32), disposed adjacent to at least one of said two feed rolls (30) and mobile at least in a direction parallel to said transverse axis (Y), to impart a thrust to said oblong element (11) being worked, suitable to curve it with respect to one of said feed rolls (30) and to confer upon it said curvature having a radius of curvature (R2).
2. The machine of claim 1, wherein said curving unit (29) is positioned aligned with said bending device (21) along said longitudinal axis (X).
3. The machine of claim 1, wherein said at least one curving roll (31, 32) of said curving unit (29) comprises two curving rolls (31, 32), one curving roll (31) being disposed upstream of said feed rolls (30) and another curving roll (32) being disposed downstream of said feed rolls (30), along said longitudinal axis (X), each being individually mobile at least in a direction parallel to said transverse axis (Y).
4. The machine of claim 1, further comprising a drawing unit (26) disposed between the bending device (21) and the curving unit (29) and configured both to move the oblong elements (11), selectively and in the forward and rearward directions, along the longitudinal axis (X), and also to clamp the oblong elements (11).
5. The machine of claim 1, wherein the bending device (21), in combination with the feed unit (15, 18), is also configured to perform curving operations on the oblong element (11).
6. A method for bending oblong elements (11) comprising: feeding, with a feed unit (15, 18), at least one oblong element (11) along a longitudinal axis (X), bending said oblong element (11) around a contrast roll (23) via a bending pin (24) which is made to rotate around said contrast roll (23), said contrast roll (23) and said bending pin (24) being part of a bending device (21) translatable along lateral guides (20) of a support structure (19) and parallel to a transverse axis (Y), perpendicular to the longitudinal axis (X), and curving said oblong element (11) along part of an oblong development thereof, by means of a curving unit (29) located downstream of said bending device (21), wherein two feed rolls (30) of said curving unit (29) are located one on one side and one on the other side of said longitudinal axis (X) and move the oblong element (11) being worked along the longitudinal axis (X), in forward and rearward directions (F1, F2), or clamp, or do not interfere with said oblong element (11), and wherein at least one curving roll (31, 32) of said curving unit (29), disposed adjacent to at least one of said feed rolls (30), imparts to said oblong element (11) a thrust configured to form a curvature with respect to one of said feed rolls (30) in order to confer upon the oblong element (11) said curvature having a radius of curvature (R2), while the oblong element (11) is moved along said longitudinal axis (X).
7. The method of claim 6, wherein the oblong element (11) is positioned in an interspace comprised between the contrast roll (23) and the bending pin (24), and the bending pin (24) is made to rotate with respect to the contrast roll (23), to exert on the oblong element (11) a deformation force in a direction transverse to the longitudinal axis (X), and around the contrast roll (23), and wherein while the bending pin (24) is acting on the oblong element (11), the oblong element (11) is moved in a direction parallel to said longitudinal axis (X), via said feed unit (15, 18), to exert a deformation that extends along at least part of the length of the oblong element (11).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other characteristics of the present invention will become apparent from the following description of some embodiments, given as a non-restrictive example with reference to the attached drawings wherein:
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(8) We must clarify that in the following description of some embodiments of the present invention, the same reference numbers indicate identical or very similar parts.
DETAILED DESCRIPTION OF SOME EMBODIMENTS
(9) With reference to the attached drawings, a machine 10 according to the present invention is used to bend oblong elements 11, as defined above, such as bars, rods, section bars, or suchlike.
(10) According to the present invention, the machine 10 comprises a feed unit 15, 18 configured to feed at least one of the oblong elements 11 along a longitudinal axis X, which defines the working axis, that is, the axis of longitudinal development of the machine 10.
(11) The feed unit 15, 18 can comprise at least one pair of drawing rolls 33, that is, a drawing unit, opposite each other and positioned on one side and the other with respect to the longitudinal axis X in order to exert a drawing and feed action on the oblong element 11.
(12) The drawing rolls 33 can be configured to move the oblong element 11 in both directions, and to constrain their position, that is, to clamp the position of the oblong element 11 with respect to the longitudinal axis X.
(13) According to a first embodiment of the invention (
(14) The feed unit 15 can also comprise a straightening unit 14 located downstream of the winding reel 13, and upstream with respect to the drawing rolls 33, and configured to straighten the oblong element 11 before feeding it downstream.
(15) In accordance with the embodiment shown in
(16) In accordance with the variant embodiment in
(17) In accordance with the embodiment shown in
(18) According to a possible solution of the invention (
(19) The support structure 19 also defines a substantially flat work plane 34 and with respect to which operations are performed on the oblong element 11.
(20) According to a possible solution, the longitudinal axis X and the transverse axis Y lie on the work plane 34 defined by the support structure 19.
(21) The support structure 19 can be configured to support the drawing rolls 33 as well.
(22) A bending device 21 configured to at least bend the oblong element 11 is slidably mounted on the lateral guides 20.
(23) The bending device 21 can be of a known type, for example of the type described in EP-A-0379030.
(24) The bending device 21 is installed downstream of the feed unit 15, 18 of the machine 10 according to the present invention.
(25) Moreover, in possible solutions, the bending device 21 can be installed in a fixed position with respect to the longitudinal axis X, while it can be mobile, for example, along the other axes coordinated with respect to the longitudinal axis X.
(26) In particular, it can be provided that the bending device 21 comprises a contrast roll 23 and a bending pin 24 selectively rotatable around the contrast roll 23 to bend the oblong element 11 around the contrast roll 23.
(27) The bending pin 24 is selectively rotatable around an axis of rotation Z which is substantially perpendicular to the longitudinal axis X. The contrast roll 23 can be located substantially coaxial with the axis of rotation Z.
(28) Between the contrast roll 23 and the bending pin 24 an interspace is defined on each occasion, in which the oblong element 11 to be worked is positioned.
(29) In particular, by bending, here and hereafter in the description, we mean that the oblong element 11 is subjected to a localized deformation only in the zone in which the oblong element 11 cooperates with the counter-roll 23. When the bending device 21 is driven, the oblong element 11 is kept in a fixed position and there is no translation thereof in a direction parallel to the longitudinal axis X.
(30) According to a possible solution, the bending device 21 can comprise a disc 22, mounted rotatably around the axis of rotation Z.
(31) The contrast roll 23 is installed on the disc 22, and is located coaxial to the axis of rotation Z, and the bending pin 24 is installed in a radial position with respect to the contrast roll 23.
(32) According to a possible solution, the contrast roll 23 can have a determinate radius R1, relatively small, for example between 20 mm and 200 mm, which defines a so-called bending radius.
(33) The bending pin 24, or in this case the disc 22, is associated with a motor member, not visible in the drawing, configured to make the bending pin 24 selectively rotate around the axis of rotation Z in both directions of rotation, that is, around the contrast roll 23.
(34) The rotation of the bending pin 24 can also be of an angle chosen as desired, even very small, less than one degree, up to about 180°, depending on the need to bend and/or curve the oblong element 11 being worked, as will be described later in greater detail. In accordance with a possible embodiment of the present invention, the bending device 21, in combination with the feed unit 15, 18, can also be configured to perform curving operations on the oblong element 11.
(35) In particular, here and hereafter in the description by the term curve we mean that the oblong element 11 is subjected to a continuous deformation for an extended longitudinal portion of the length of the oblong element 11, for example for at least 20 cm or for its entire length. During the curving operations, the oblong element 11 is moved in a direction parallel to the longitudinal axis X, while a deformation force of the oblong element 11 is exerted in a direction transverse to the longitudinal axis X.
(36) When it is intended to make a curve with the bending device 21, the oblong element 11 is positioned in the interspace comprised between the contrast roll 23 and the bending pin 24, and the latter is made to rotate with respect to the contrast roll 23, in order to exert on the oblong element 11 a deformation force in a direction transverse to the longitudinal axis X, around the contrast roll 23. While the bending pin 24 is acting on the oblong element 11, the latter is moved in a direction parallel to the longitudinal axis X, by the action of the feed unit 15, 18, to exert a deformation which extends along at least part of the length of the oblong element 11.
(37) In accordance with another solution of the invention, the bending device 21 is selectively mobile in a direction parallel to the axis of rotation Z between an operative position, in which the bending device 21 protrudes from the work plane 34 of the support structure 19, and an inoperative position, in which the bending device 21 is located retracted under the work plane 34.
(38) In particular, it can be provided that in the operative position the plane of the disc 22 lies on the work plane 34 of the oblong elements 11, and in the inoperative position, in which the contrast roll 23 and the bending pin 24 are distanced from the work plane 34 and do not interfere with the oblong element 11 being worked.
(39) According to another embodiment of the invention, the machine 10 can comprise a cutting device 25 disposed upstream of the bending device 21 with respect to the direction of feed of the oblong elements 11, which in
(40) The cutting device 25 can be installed on the support structure 19 and disposed between the feed unit 15, 18 and the bending device 21.
(41) According to one aspect of the present invention, the machine 10 comprises a curving unit 29 located downstream of the bending device 21 and configured to curve the oblong element 11 along its longitudinal development.
(42) The curving unit 29 can be installed on the support structure 19.
(43) In accordance with a possible solution, the deformation action exerted by the curving unit 29 takes place substantially continuously along the entire length of the longitudinal portion affected by the curvature.
(44) According to a possible embodiment, the curving unit 29 can be configured to move the oblong element 11 along the longitudinal axis X, and to deform it by a deformation force exerted in a direction transverse to the longitudinal axis X.
(45) According to another embodiment of the invention (
(46) In accordance with another embodiment of the present invention, the curving unit 29 comprises two feed rolls 30, disposed one on one side and one on the other side of the longitudinal axis X, and configured to move the oblong element 11 being worked along the longitudinal axis X, in both directions F1 and F2, or to clamp or not interfere with the oblong element 11.
(47) The curving unit 29 also comprises at least one curving roll 31, 32 disposed adjacent to one of the two feed rolls 30 and mobile at least in a direction parallel to the transverse axis Y to impart to the oblong element 11 being worked a thrust suitable to curve it with respect to one of the two feed rolls 30 and to confer upon it the curvature having a variable radius of curvature R2.
(48) According to a possible solution (
(49) According to a possible solution of the invention (
(50) According to possible solutions, the support roll 35 can be selectively translatable in a direction parallel to the axis of rotation Z, to move into a retracted condition with respect to the work plane 34 and not interfering with the oblong element 11.
(51) According to another embodiment of the present invention (
(52) According to this embodiment of the invention, if the curving unit 29 comprises two curving rolls 31, 32, the latter can be alternated in the function of curving roll and contrast roll.
(53) For example, if the curving roll 31 located upstream is exerting pressure on the oblong element 11 being worked to curve it, the part of the latter located downstream of the feed rolls 30 tends to rotate around one of the two feed rolls 30, moving up or down. The curving roll 32 located downstream in this case functions as a contrast roll opposing this rotation, and ensuring the correct execution of the bending.
(54) In accordance with another embodiment of the invention, the curving unit 29 can be selectively mobile, for example in a direction parallel to the axis of rotation Z, between an operative position, in which it protrudes from the work plane 34, and an inoperative position in which it is retracted with respect to the work plane 34 and does not interfere with the oblong element 11 being worked.
(55) According to a possible solution, described for example with reference to
(56) The drawing unit 26 can also be installed on the support structure 19.
(57) The drawing unit 26 comprises at least one, in this case two pairs of drawing rolls 27, in which the opposite rolls of each pair are aligned with the longitudinal axis X and exert an action of moving the oblong element 11.
(58) The presence of a drawing unit 26 downstream of the bending device 21 allows to generate a retention of the oblong element 11, for example preventing a torsion thereof which would lead to a defective product being obtained. Once bending has been performed with the bending device 21, it is therefore possible to retain the oblong element 11 being worked and to move it with the drawing unit, preventing it from twisting on itself, toward the curving unit 29.
(59) In accordance with possible solutions, each pair of drawing rolls 27 can comprise a motorized roll and a pressing counter-roll, which can be driven in a known way to obtain the axial displacement or clamping of the oblong element 11 being worked. The drawing unit 26 too, like the bending device 21, is selectively mobile, for example parallel to the axis of rotation Z, between an operative position, in which its two pairs of drawing rolls 27 protrude from the work plane 34 of the oblong elements 11, to cooperate actively with the oblong element 11 being worked, and an inoperative position, in which the same two pairs of drawing rolls 27 are distanced from the work plane 34, for example they are located under the work plane 34, and do not interfere with the oblong element 11 being worked.
(60) In accordance with another solution, the machine 10 can comprise a command unit 28 configured to coordinate the drive of at least the feed unit 15, 18, of the bending device 21 and of the curving unit 29 to perform both bending and curving operations on the oblong element 11.
(61) According to a possible solution of the invention, the command unit 28 can be associated both with the bending device 21, to command its translation along the transverse axis Y and the rotation of the bending pin 24 to bring it to the desired radial position, and also with the drawing unit 26 and/or the feed unit 15, 18, to selectively command the displacement, or clamping, of the oblong element 11 being worked.
(62) The command unit 28 is also configured to command the selective displacement of both the bending device 21 and the drawing unit 26, independently, or in a synchronized manner, from their active position to their inactive position, and vice versa.
(63) Moreover, in possible embodiments of the invention, the command unit 28, associated with the curving unit 29, is configured to command the reciprocal movement and rotation of the feed rolls 30, the translation of the curving rolls 31 and 32, and the selective displacement of the curving unit 29 from its active position to its inactive position, and vice versa.
(64) The working method of the machine 10, for bending and curving the oblong elements 11 is as follows, and is shown with reference to
(65) If, for example, a 90° bend is to be made in correspondence with the head T of an oblong element 11, the bending device 21 is used. For example, if a 90° bend is to be made upward (
(66) If subsequently the oblong element 11 is to be curved, for example downward (
(67) In particular, first of all both the bending device 21 and the curving unit 29 are moved to the inoperative position.
(68) The bending device 21 is then moved along the transverse axis Y until the contrast roll 23 is below the longitudinal axis X and tangent to the oblong element 11 being worked. Moreover, also simultaneously, the bending pin 24 is rotated in an anti-clockwise direction to bring it above the longitudinal axis X and tangent to the oblong element 11 being worked. The bending device 21 is then returned to the operative position, while the drawing unit 26 is left in an inoperative position. In this way the oblong element 11 being worked will be located between the counter roll 23, below it, and the bending pin 24, above it.
(69) From this position the disc 22 is made to rotate in a clockwise direction by a desired angle, even small, for example comprised between 2° and 15°, so that the bending pin 24 imparts to the oblong element 11 a thrust such as to curve it with a desired radius of curvature R2. The feed unit 15 located upstream is then driven, to feed the oblong element 11 to the right (arrow F1 in
(70) There then follows a third working step, or cutting step, in which the oblong element 11 (
(71) If, for example, a 90° bend is to be made in correspondence with the tail end C of the oblong element 11 being worked, already bent and partly curved as described above, the bending device 21 is used again and a fourth working step, or second bending step, is performed.
(72) Thus, for example, if a 90° upward bend is to be carried out near the tail end C (
(73) Moreover, by using the curving unit 29 it is also possible to complete the curvature of the oblong element 11 being worked, for example still downward (
(74) In particular, first of all the bending device 21 is taken to the inoperative position; the curving roll 31 is translated in a direction parallel to the transverse axis Y to deform the oblong element 11. During this step the feed rolls 30 are kept closed pressing on the oblong element 11, thus avoiding an undesired rotation thereof. By driving the feed rolls 30 it is possible to move the oblong element 11 in the direction indicated by the arrow F2 of
(75) In particular, with reference to
(76) With reference to
(77) Also with the machine 10 shown in
(78) The machine 10 allows to curve the oblong elements 11, both with the bending device 21 and also with the curving unit 29.
(79) Therefore, with reference to
(80) In
(81) If, for example, a downward curve is to be made on the oblong element 11 being worked, using the curving unit 29 (
(82) There then follows a cutting step (
(83) If, for example, a 90° upward bend is to be made near the tail end C (
(84) If subsequently, for example, it is desired to complete the downward curvature of the oblong element 11 being worked (
(85) If, for example, instead of completing the downward curvature of the oblong element 11, it is desired to bend it upward (
(86) When both the desired bends using the bending device 21 and the desired curves using the curving unit 29 are completed on the oblong element 11, the curving unit 29 is also taken into the inoperative position, so that the oblong element 11 can be removed from the machine 10 (
(87) With reference to
(88) With reference to
(89) In this way the machine 310 has two independent and autonomous work stations S1 and S2, one consisting of the bending device 21 and of the drawing unit 26 and the other consisting of the bending device 321 and of the drawing unit 326 in order to bend and/or curve oblong elements 11 also by passing them, for example by means of a movement unit, from one work station to the other, in a direction parallel to the transverse axis Y (arrow F3 in
(90) It is clear that the two work stations S1 and S2 of the machine 310 can be coordinated with each other to optimize the working steps and times to carry out the various bends and curves on the oblong elements 11.
(91) It should be noted that with the machine 10, 210 or 310 and with the corresponding bending method described heretofore, it is possible both to bend an oblong element 11 with a predetermined radius of curvature (R1), and also to curve the latter, conferring upon it a curvature with radius of curvature chosen as desired (R2), using, if desired, only the bending device 21.
(92) Alternatively, it is possible to use the bending device 21, 221 or 321 to bend the oblong element 11 with a predetermined radius of curvature (R1) and instead use the curving unit 29 to curve the oblong element (11) as desired, conferring upon it any radius of curvature (R2) whatsoever, starting from a minimum radius of curvature, which for example can be equal to said predetermined radius of curvature (R1).
(93) It is clear that modifications and/or additions of parts and/or steps can be made to the machine 10, 210, 310 and the corresponding method for bending oblong elements as described heretofore, without departing from the field and scope of the present invention.
(94) It is also clear that, although the present invention has been described with reference to some specific examples, a person of skill in the art shall certainly be able to achieve many other equivalent forms of machines and/or methods for bending oblong elements, having the characteristics as set forth in the claims and hence all coming within the field of protection defined thereby.