Abstract
The present disclosure relates generally to traction devices for footwear. Cleats are provided that are operable to provide preexisting articles of footwear with enhanced grip, traction and performance. The cleat includes a threaded male extension for interfacing with a preexisting shoe sole and at least one projecting gripping element for contacting or extending toward a ground surface.
Claims
1. A system for modifying a preexisting article of footwear, comprising: a plurality of cleats operable to be selectively secured to a preexisting article of footwear, each cleat of the plurality of cleats comprising: a first portion formed from a first material, the first portion comprising a male extension having an external thread and a distal point to facilitate insertion of the first portion into a sole of a preexisting article of footwear, the first portion further comprising a shelf, wherein the male extension extends in a first direction away from the shelf, a second portion formed from a second material, the second portion comprising a plurality of extensions that are operable to contact a ground surface, wherein each of the plurality of extensions extend in a second direction; and a tool interface operable to receive a tool; a tool operable to apply a force to the cleat during the insertion of the first portion into the sole of the preexisting article of footwear via the tool interface; and an adhesive operable to bond the cleat to the preexisting article of footwear, wherein the adhesive is applicable to at least one surface of the cleat.
2. The system of claim 1, wherein the tool interface is recessed within the cleat.
3. The system of claim 1, wherein the tool interface is accessible via an aperture within the second portion.
4. The system of claim 1, wherein the adhesive is applicable to at least one surface of the male extension prior to the male extension being inserted into the sole of the preexisting article of footwear.
5. The system of claim 1, wherein the adhesive is applicable to at least a portion of a surface of the shelf, wherein the at least a portion of the surface of the shelf is operable to contact the sole of the footwear when the cleat is inserted within the sole of the footwear.
6. The system of claim 1, further comprising: packaging with information including installation procedures for the plurality of cleats.
7. A cleat operable to be selectively secured to a preexisting article of footwear, the cleat comprising: a first portion formed from a first material, the first portion comprising a male extension having an external thread and a distal point to facilitate insertion of the first portion into a sole of a preexisting article of footwear, the first portion further comprising a shelf, wherein the male extension extends in a first direction away from the shelf, a second portion formed from a second material, the second portion comprising a plurality of extensions that are operable to contact a ground surface, wherein each of the plurality of extensions extend in a second direction; and a tool interface operable to receive a tool, the tool operable to apply a force to the cleat via the tool interface during the insertion of the first portion into the sole of the preexisting article of footwear.
8. The cleat of claim 7, wherein the tool interface is recessed within the shelf.
9. The cleat of claim 7, wherein the tool interface is accessible via an aperture within the second portion.
10. The cleat of claim 7, wherein at least a portion of a surface of the shelf is operable to contact the sole of the footwear when the cleat is inserted within the sole of the footwear.
11. The cleat of claim 10, wherein at least one surface of the cleat is operable to receive an adhesive, wherein the adhesive is operable to bond the cleat to the preexisting article of footwear.
12. The cleat of claim 11, wherein the adhesive is applicable to at least one surface of the male extension prior to the male extension being inserted into the sole of the preexisting article of footwear.
13. The system of claim 11, wherein the adhesive is applicable to at least a portion of a surface of the shelf, wherein the at least a portion of the surface of the shelf is operable to contact the sole of the footwear when the cleat is inserted within the sole of the footwear.
14. The cleat of claim 13, wherein the second portion includes a surface which is operable to contact the sole of the footwear when the cleat is inserted within the sole of the footwear.
15. The cleat of claim 13, wherein the second direction in which each of the plurality of extensions extend is offset by at least ninety degrees from the first direction.
16. The cleat of claim 13, wherein an interface between the first portion and the second portion comprises a contoured interface to increase surface area between the first portion and the second portion.
17. The cleat of claim 13, wherein the first material has a higher degree of hardness than the second material.
18. The cleat of claim 17, wherein the first material is a metal, and wherein the second material is a thermoplastic elastomer with a Shore durometer hardness of between approximately 80 and approximately 100.
19. The cleat of claim 17, wherein the first material is a glass-filled nylon, and wherein the second material is a thermoplastic elastomer with a Shore durometer hardness of between approximately 80 and approximately 100.
20. The cleat of claim 19, wherein the glass-filled nylon comprises at least about 20% glass by volume.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and together with the Summary given above and the Detailed Description of the drawings given below, serve to explain the principles of these embodiments. In certain instances, details that are not necessary for an understanding of the invention or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein. Additionally, it should be understood that the drawings are not necessarily to scale.
[0023] FIG. 1 is a perspective view of a cleat according to one embodiment of the present disclosure.
[0024] FIG. 2 is an elevation view of a cleat according to one embodiment of the present disclosure.
[0025] FIG. 3 is a bottom plan view of a cleat according to one embodiment of the present disclosure.
[0026] FIG. 4 is a top plan view of a cleat according to one embodiment of the present disclosure.
[0027] FIG. 5 is a perspective view of a cleat according to one embodiment of the present disclosure.
[0028] FIG. 6 is a perspective view of a cleat according to one embodiment of the present disclosure.
[0029] FIG. 7 is a cut-away perspective view of a cleat according to one embodiment of the present disclosure.
[0030] FIG. 8 is an elevation view of a cleat according to one embodiment of the present disclosure.
[0031] FIG. 9 is a bottom plan view of the cleat according to the embodiment of FIG. 8.
[0032] FIG. 10 is an elevation view of a cleat and related features according to one embodiment of the present disclosure.
[0033] FIG. 11A is a top plan view of a cleat according to one embodiment of the present disclosure.
[0034] FIG. 11B is an elevation view of the cleat according to the embodiment of FIG. 11A.
[0035] FIG. 11C is an exploded elevation view of the cleat according to the embodiment of FIG. 11A.
[0036] FIG. 12A is an exploded elevation view of a cleat according to one embodiment of the present disclosure.
[0037] FIG. 12B is a partial cut-away view of the embodiment of FIG. 12A.
[0038] FIG. 13 is an elevation view of a cleat according to another embodiment of the present disclosure.
[0039] Similar components and/or features may have the same reference label. Further, various components of the same type may be distinguished by following the reference label by a letter that distinguishes among the similar components. If only the first reference label is used, the description is applicable to any one of the similar components having the same first reference label irrespective of the second reference label.
DETAILED DESCRIPTION
[0040] Embodiments of the present disclosure have significant benefits across a broad spectrum of endeavors. It is the Applicant's intent that this specification be accorded a breadth in keeping with the scope and spirit of the invention being disclosed despite what might appear to be limiting language imposed by the requirements of referring to the specific examples disclosed. To acquaint persons skilled in the pertinent arts most closely related to the present invention, a preferred embodiment that illustrates the best mode now contemplated for putting the invention into practice is described herein by, and with reference to, the annexed drawings that form a part of the specification. The exemplary embodiment is described in detail without attempting to describe all of the various forms and modifications in which the invention might be embodied. As such, the embodiments described herein are illustrative, and as will become apparent to those skilled in the arts, may be modified in numerous ways within the scope and spirit of the invention.
[0041] FIG. 1 is a perspective view of a cleat 2 according to one embodiment of the present disclosure. As shown, the cleat 2 comprises a male extension 4 and an opposing gripping portion 6. In the depicted embodiment, the male extension 4 comprises a threaded member with external threads 8 for selectively inserting at least a portion of the cleat 2 into a shoe sole (for example, and not shown in FIG. 1). The male extension extends above and from a base member. The gripping portion 6 comprises a plurality of extensions 10. In the embodiment of FIG. 1, five extensions 10 are provided. The extensions 10 generally comprise pressure points that are operable to contact or extend into a ground surface and provide enhanced traction for a shoe when the device 2 is secured to a shoe. Although five extensions 10 are shown in FIG. 1, no limitation with respect to the number or shape of extensions 10 is provided. For example, it is contemplated that the cleat 2 comprises only a single extension and/or the extension(s) comprise a pointed tip or spike.
[0042] Cleats of the present disclosure are contemplated as being operable to connect, attach, and/or be secured to various different preexisting articles of footwear. For example, cleats 2 of the present disclosure are contemplated as being sold or provided as aftermarket parts or accessories for attachment to preexisting shoes and footwear. The cleat 2 of FIG. 1 comprises a tool interface 12. The tool interface 12 of FIG. 1 comprises a receiving portion for a Phillips head screwdriver. However, other tool interfaces are contemplated. For example, in some embodiments a single slot is provided as the tool interface 12 such that force may be applied to the cleat 2 by a simple object (e.g. a coin or key).
[0043] FIG. 2 is an elevation view of the cleat 2 of the embodiment of FIG. 1. Various features shown and described with respect to FIG. 1 are shown in FIG. 2, and the discussion related to FIG. 1 is incorporated by reference. As shown in FIG. 2, the cleat 2 comprises a shelf portion 16. A plurality of angled projections, ramps or anti-reverse tabs 14 are provided on the shelf. The tabs 14 are operable to extend into and/or contact a shoe sole when the cleat 2 is inserted into the sole and the tabs 14 prevent or reduce a reverse or removal rotation of the cleat 2. The male extension 4 extends from the shelf portion 16. In some embodiments, and as shown in FIG. 2, the male extension 4 comprises a fillet 15 or similar stress-concentrator. The fillet 15 comprises an area of enhanced strength to prevent or reduce the risk that the male extension 4 becomes sheared off from a remainder of the cleat 2.
[0044] FIG. 3 is a bottom plan view of the cleat 2 according to the embodiment of FIGS. 1-2. As shown, the cleat 2 comprises a plurality of extensions 10 operable to extend toward or into a ground surface. The extensions 10 comprise five evenly and geometrically spaced extensions. A tool receiving interface 12 is provided and is substantially centered in the cleat 2.
[0045] FIG. 4 is a top plan view of the cleat 2 according to the embodiment of FIGS. 1-3. As shown, a flange or shelf portion 16 is provided. A plurality of anti-rotation tabs 14 extend above the shelf portion 16. Although four anti-rotation tabs 14 are shown, alternative embodiments contemplate and provide one or more tabs 14. In some embodiments, no tabs are provided.
[0046] FIGS. 5-6 are perspective views of the cleat 2 according to the embodiment of FIGS. 1-4. As shown, the male extension 4 comprises an external thread 8. The male extension 4 further comprises a flute 18. The flute 18 is provided to facilitate the insertion of the male extension and initiate a threading or tapping of the male extension 4 into a shoe sole (for example). The male extension 4 further comprises at least one reinforcing rib 20 operable to provide structural support and stability to the male extension 4.
[0047] FIG. 7 is a cut-away perspective view of the cleat 2 according to the embodiment of FIG. 6. The cut-away is taken at line A-A of FIG. 6 to reveal a cross-sectional shape of the male extension 4. As discussed, the male extension 4 of the depicted embodiment comprises at least one reinforcing rib 20. The reinforcing rib 20 is provided to increase the strength and functionality of the male extension and increases resistance to shear and bending stresses such as those that may be experienced during installation and use of the cleat 2. As shown, a plurality of reinforcing ribs 20 are provided in FIG. 7. The ribs are evenly spaced about a circumference of the male extension 4. The reinforcing ribs 20 of the depicted embodiment comprise a contoured or rounded leading edge 22 and a shelf 24. The leading edge 22 is operable to allow for the cleat 2 and male extension 4 to be threaded into a shoe sole (for example) without significantly impeding rotation. The shelf 24 is provided and comprises a flat surface for contacting a material within which the device is inserted. Accordingly, the reinforcing ribs provide enhanced structural stability to the male extension(s) 4 and further provide resistance to reverse (i.e. removal) rotation of the cleat 2. The reinforcing ribs comprise a fillet 15 or similar expansion member at an intersection or interconnection with the shelf portion 16 of the cleat 2.
[0048] In various embodiments of the present disclosure, cleats 2 are provided that are contemplated as being permanent or semi-permanent features after the cleats are installed in a shoe. In alternative embodiments, cleats 2 are contemplated as being selectively insertable and removable. For example, cleats of some embodiments are contemplated as being selectively inserted into an article of footwear for a particular activity (e.g. a round of golf) and selectively removed after the activity has concluded (e.g. to return the footwear to normal use). It is contemplated that various embodiments of the present disclosure are therefore provided without anti-reverse features or locking features. For example, in some embodiments, cleats 2 are provided that are devoid of anti-reverse tabs 14 and do not comprise reinforcing ribs 20 having a shelf 24 for preventing reverse rotation.
[0049] FIG. 8 is an elevation view of a cleat 2 according to one embodiment of the present disclosure. FIG. 9 is a bottom plan view of the cleat 2 of FIG. 8. As shown, the cleat comprises various features already shown and described herein including, for example, a threaded male extension 4 and a plurality of projections 10. The embodiment of FIGS. 9-10 comprises a first portion 30 and a second portion 32. The first portion 30 generally comprises a portion of the device 2 that is intended and operable to be provided in contact with and/or adjacent to an article of footwear. The second portion 32 comprises a portion of the device 2 that is intended to contact and/or be provided proximal to a ground surface. In some embodiments, a first portion 30 is provided comprising a first hardness, and a second portion 32 is provided comprising a second hardness. In some embodiments, the first hardness is greater than the second hardness and wherein the first portion comprises a material and a hardness that is suitable for threadingly engaging a shoe sole and the second portion comprises a material and a hardness that is suitable for contacting a ground surface (turf, for example). The cleat 2 therefore comprises a plurality of materials. In some embodiments, cleats comprising multiple materials are formed using a two-shot molding process. Preferably, the material used for the first portion 30 and the material used for the second portion 32 are complementary materials that are operable to form a molecular bond. An interface 34 is provided between the first portion 30 and the second portion 32. In the embodiment of FIG. 8, the interface 34 comprises a contoured interface with greater surface area than a straight-line interface (e.g. a butt joint). The contoured interface 34 comprise a greater bonding strength between the first portion 30 and the second portion 32.
[0050] In various embodiments, methods of forming a cleat 2 are provided. In some embodiments, the method comprising injecting a first material into mold to shape a first portion 30. A second, softer material is thereafter injected in a two-shot molding operation. In preferred embodiments, a tool interface is formed in the second material during the molding process.
[0051] FIG. 10 is an elevation view of a cleat 2 and associated installation tool 40 in accordance with an embodiment of the present disclosure. In various embodiments of the present disclosure, kits are provided that comprise a plurality of cleats 2 and a tool 40 for installing the cleat(s). A preexisting article of footwear 50 is shown in FIG. 10. The article 50 comprises a known shoe having a soft or flexible upper 52 and a sole 54. The sole is contemplated as comprising rubber, but devices of the present disclosure are not limited to shoes having a sole of any particular material. In various embodiments, it is contemplated that one or more cleats 2 as shown and described herein are selectively inserted into an article of footwear 50 by simply applying at least one of a normal force and a torque to the cleat 2 via an installation tool 40. The cleat 2 preferably comprises a male threaded portion 4 of a predetermined height extending above a shelf portion 16. The shelf portion 16 provides various benefits including a support structure and platform for the extensions 10. The shelf portion 16 also comprises a physical stop wherein the shelf portion 16 and the male extension 4 are sized such that the shelf portion contacts the shoe sole 54 and prevents the male extension 4 from extending through the sole 54 and into an interior volume of the shoe 50.
[0052] FIGS. 11A-11C depict a cleat 60 according to another embodiment of the present disclosure. As shown, the cleat 60 comprises a self-tapping cleat for attachment to articles of footwear. The cleat 60 comprises a gripping portion 62 with a plurality of extensions 68. A tool interface 66 is provided on a lower portion of the cleat 60 that is operable to assist with inserting and threading the cleat into footwear. A male extension 64 is provided that extends from the cleat 60 and generally comprises a male threaded member comprising external threads. In the embodiment of FIGS. 11A-11C, the male extension 64 comprises a metal. For example, in various embodiments including that shown in FIGS. 11A-11C, a male extension 64 is provided that comprises a steel. In certain embodiments, the tool interface 66 and the male extension 64 comprise a unitary component comprising metal that is secured to the gripping portion 62 by an adhesive or other known connection means. In other embodiments, the male extension 64 comprise a different material and/or component relative to the tool interface 66. For example, it is contemplated that the gripping portion 62 and the tool interface 66 comprise plastic or elastomer elements, and the male extension comprises a metal or ferrous material. Metals for use in embodiments of the present disclosure include, but are not limited to, various steels and steel alloys, titanium, aluminum, and other metals. Preferably, however the male extension 64 comprises a hardness that is sufficient to allow the cleat 60 to self-tap into various sole of footwear.
[0053] FIG. 12A is an elevation view of a cleat 60 according to another embodiment of the present disclosure. As shown, the cleat 60 comprises a gripping portion 62 comprising a first material and a first male threaded extension 64 comprising a second material. The gripping portion 62 comprises a second threaded extension 70 that is operable to communicate with the first male threaded extension 64. As shown in FIG. 12B, which is a partial cross-sectional view of the cleat 60 of FIG. 12A, the first male threaded extension 64 comprises a threaded female aperture 72 that receives the second threaded extension 70. In the embodiment of FIGS. 12A-12B, the threads of the first male threaded extension 64 and the second threaded extension 70 are both contemplated as comprising right-hand threads. In some embodiments, adhesive is further provided to secure the gripping portion and the first male threaded extension 64 and to enable extraction or removal of the cleat 60 without the gripping portion 62 being un-threaded from the first male threaded extension 64 and leaving the first male threaded extension 64 in a shoe sole. The embodiment of FIGS. 12A-12B is contemplated as comprising a metal or ferrous first male threaded extension 64 and a plastic or elastomer gripping portion 62.
[0054] FIG. 13 is an elevation view of a cleat 60 according to another embodiment of the present disclosure. As shown, the cleat 60 comprises a gripping portion 62 comprising a first material and a first male threaded extension 64 comprising a second material. A fastener 80 is provided that is operable to communicate with the first male threaded extension 64 and the gripping portion 62. As shown in FIG. 13, which is a partial cross-sectional view of the cleat 60, the first male threaded extension 64 comprises a threaded female aperture 72 that receives the fastener 80 to secure the first male threaded extension 64 and the remainder of the cleat 60. In the embodiment of FIG. 13, the threads of the first male threaded extension 64 and the fastener 80 are both contemplated as comprising right-hand threads. In some embodiments, adhesive is further provided to secure the gripping portion, fastener 80 and the first male threaded extension 64 and to enable extraction or removal of the cleat 60 without the gripping portion 62 being un-threaded from the first male threaded extension 64 and leaving the first male threaded extension 64 in a shoe sole. The embodiment of FIG. 13 is contemplated as comprising a metal or ferrous first male threaded extension 64 and a plastic or elastomer gripping portion 62. The fastener 80 is contemplated as comprising various materials including, but not limited to stainless steel, and may be secured to the first male threaded extension 64 by a tool 82.
[0055] A shelf portion of the gripping portion 62 preferably contacts an underside of a flange or head of the fastener 80 to secure the components of the cleat 60 together in compression. As one of ordinary skill in the art will appreciate, the cleat 60 of the embodiment of FIG. 13 comprises a device that can be selectively inserted into a shoe sole (for example), and the gripping portion 62 comprises a modular element that can be removed and replaced. For example, the harder and preferably metallic first male threaded extension 64 can be allowed to remain in a shoe sole, and the plastic or elastomer gripping portion 62 with projections for contacting a ground surface (and may be prone to wear) can be removed without complete removal of all components of the cleat from a shoe.
[0056] Various features and components described with respect to certain embodiments are contemplated as being combined and provided with other embodiments, even if such combinations are not specifically disclosed or referenced. For example, the anti-reverse tabs 14 are contemplated as being provided with the embodiment of FIG. 13, even if such a specific combination of features is not shown.
[0057] Although the following text sets forth a detailed description of numerous different embodiments, it should be understood that the detailed description is to be construed as exemplary only and does not describe every possible embodiment since describing every possible embodiment would be impractical, if not impossible. Numerous alternative embodiments could be implemented, using either current technology or technology developed after the filing date of this patent, which would still fall within the scope of the claims. To the extent that any term recited in the claims at the end of this patent is referred to in this patent in a manner consistent with a single meaning, that is done for sake of clarity so as to not confuse the reader, and it is not intended that such claim term by limited, by implication or otherwise, to that single meaning.
[0058] While various embodiments of the present invention have been described in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. Moreover, references made herein to “the present invention” or aspects thereof should be understood to mean certain embodiments of the present invention and should not necessarily be construed as limiting all embodiments to a particular description. It is to be expressly understood that such modifications and alterations are within the scope and spirit of the present invention.
