PANEL SYSTEM FOR ROCKBURST OR LANDSLIDE CONTAINMENT IN MINING TUNNELS AND ROAD WORKS CONSISTING OF A FRAME ATTACHED TO A STRAP MESH WHOSE NODES ARE LINKED BY CONNECTING BUCKLES; AND INSTALLATION PROCEDURE

Abstract

A panel system for the containment of landslides caused by partial collapses and also by “rock breakdowns”, for use in the fortification of mining tunnels, hillsides and roads, together with anchor bolts and plates, comprising a network constituted by straps of metal or other material resistant to traction or with the capacity of tearing along the strap (1) (2) (3), with each node of this network firmly linked with a buckle (6) (7) (8) (16) and with a frame (20) attached to this network, where the frame comprises flat tendons (17) near the perimeter of the panel, linked to plates with lugs (D11) or with flat connectors (12) (13) (14) (15) which go beneath the normal plates.

Claims

1. Panel system to contain landslides due to partial collapse and “rockbursts”, used as reinforcement structures in mine tunnels, slopes and roads together with anchor bolts and plates, comprising a mesh made of metal straps or other tensile or tear resistant material along the length of the strap (1) (2) (3), where each node of this mesh is firmly attached with a buckle (6) (7) (8) (16) and a frame (20) secured to said mesh, where the frame includes flat tension wires(17) near the perimeter of the panel, attached to flat plates with ear flaps (D11) or with flat connectors (12) (13) (14 (15) placed underneath normal plates.

2. Panel system, according to claim 1, WHEREIN the mesh comprises two meshes superimposed at 90° in the same plane made of parallel metal straps (1) (2), forming grids and with three types of nodes attached to each other by three types of buckles, which allow the node strapping to maintain its mechanical properties of creep and rupture resistance, and, most importantly, its elongation property all throughout, even in the part where the buckles are fastened to each node.

3. Panel system, according to claims 1 and 2 WHEREIN it comprises a first type of buckles (6) made of a single piece, by punching a single steel plate with small square cuts in its 4 corners and with sizes exceeding the lateral edges of each strap (1) (2), thereby forming two parallel tabs on each side, which are bent in pairs both perpendicularly and opposite to each other, allowing this buckle to be placed between the surfaces where the two straps meet, one perpendicular to the other, wrapping the two edges of one strap in one direction and the edges of the other in the opposite direction, where in addition, these four tabs are flattened to trap both perpendicular straps, securing the node and finally flattened perpendicularly in a line that deforms both tabs on one side and in a line perpendicular to both tabs on the other, but in the opposite direction to the plane between the straps, where the node is secured due to friction between the buckles, crushed and deformed with the metal straps and where, in addition, this node can preserve all the capacity for creep resistance, maximum resistance, and elongation of the straps forming the mesh.

4. Panel system, according to claims 1 and 2, WHEREIN it comprises a second type of buckle (7) made of a single piece, die-cut from a single steel plate, similar to the first type of buckle (6), but the surface that comes into contact both straps has a small die-cut tab that is somewhat longer in the direction of the strap that it touches, and perpendicular to the other that touches the opposite surface, with the same size, but not centered on the width of the straps, where this small tab is inserted into a longitudinal cut on one side of a strap and is similarly inserted into another longitudinal cut of the strap that touches the other surface, but at 90°, both straps have two parallel symmetrical longitudinal cuts, separated by shear, without material removal, of which, the small tab is inserted into only one for each strip, where the tabs are flattened, and at the same time, the small tabs are also flattened, securing the mesh node, this time by cutting between the small tabs and the respective longitudinal grooves (A3) of each strip, where this buckle results in a fixed node and its resistance to being displaced is limited to the size of the small central tab in a strap groove, providing properties to the cut of a single tab that determine the slip resistance of the node, where this small tab resists according to its length, thickness and mechanical properties of the plate that forms the buckle (7) and therefore more stable than the first type of buckle (6).

5. Panel system, according to claims 1 and 2, WHEREIN it comprises a third type of buckle (8) and two straps (1) (2), but smaller, where this buckle inserts the two tabs on one side into the longitudinal grooves (A3) obtained by shearing the straps in two parallel lines and wraps around the inner edges of the strips in those grooves; the same happens with the tabs on the opposite side inserted in the strap perpendicular to the previous one, where the buckle squeezes the edges by flattening the 4 tabs on both sides, but remains locked in its position due to the shear effect of all the tabs acting against the ends of the grooves obtained by shearing, giving this node a higher slip resistance at the first (6) and second (7) buckles, due to having two tabs inserted in the shear grooves in each strap, therefore using this node when the punching test requires a higher mesh resistance.

6. Panel system, according to claims 1, 2, 4 and 5, WHEREIN the straps (1) (2) of the entire mesh feature, all throughout, two parallel lines on both sides of each one, consisting of small grooves or recesses of the section (A3), on the same line where the straps are sheared at the nodes, to avoid the propagation of a diagonal cracks at the point where the edge of the tabs of the second (7) and third (8) buckles meets the grooves obtained by the aforementioned shearing, where, if the tab were to enlarge the grooves, the straps open up in the weakest section corresponding to the space between the bottom of one groove and the other aligned to it on the opposite side.

7. Panel system according to claim 1, WHEREIN the straps (1) (2) are connected perpendicularly, at each node of the mesh, at three points aligned on a diagonal, by means of equidistant 3 welds (9), within and centered in the area where the two straps touch one another, which have neither grooves on their sides, nor longitudinal shear cuts, where this arrangement allows for the use of the mesh, without the frame (20), since the spot welding affects the plastic deformation property of the straps and similarly maintains the resistance to creep and rupture.

8. Panel system, according to claim 1 WHEREIN the straps (1) (2) are connected perpendicularly, at each node of the mesh at a pre-drilled central point (10), in which a rivet is inserted, in the center of the area where the two strips meet, which have neither grooves on their sides, nor longitudinal shear cuts, but do have a maximum section loss equal to the product of the thickness by the diameter of the perforation.

9. Panel system according to claims 1, 2, 3, 4, 5, 6 and 8 WHEREIN a perimeter frame comprising flat tension wires (17) made of high strength straps, which overlap the mesh and which are joined at every point where they touch the mesh by means of clamps (D13) which tie both sides of the straps to the flat tension wires (17) at all the nodes of the mesh underlying these same tension wires, where plates with ear flaps (D11) are used to join them at the meeting point between the frame and the anchor bolts, to which it is attached, by means of a solid cylindrical pin (D13) that goes over the ear flap and inside the closed loop of the tension wire ends, which pass through these ear flaps made of a U-bent solid bar and welded to the upper surface of the plates (11). This type of connection allows for the installation of the frame and the flat tension wires that are needed once the strap mesh has been installed and once the plates with ear flaps are in place, which facilitates the installation on irregular surfaces and in non-regular anchorage configurations.

10. Panel system, according to claims 1, 2, 3, 3, 4, 5 and 6 WHEREIN the flat tension wires (17) formed by high strength straps that join neighboring plates with hooks tying them to each other, as these flat tension wires (17) pass through small “U” shaped hooks welded to the plates in four places at perpendicular angles centered in the central perforation where the anchor bolt (D11) passes through, where the flat tension wires may have one or more loops between two hooked plates and are clamped to themselves to act as a single assembly subjected to pure traction, behaving as a single flat tension wire, where the flat tension wires pass through a hook of a plate and are fastened on pins (D13) that prevent them from slipping out of this junction.

11. Panel system according to claims 1, 3, 10 and 11 WHEREIN the frame (20) and the flat tension wires are also part of a mesh panel, so that on-site the anchor bolts are placed in positions that allow for these panels to be placed side by side and the frame wraps around all the panels placed so that they behave as a single large panel, where flat connectors are required to be placed in the corners, between the edge centers and inside the strap mesh, where four types of flat connectors are already fitted by default with flat tension wires comprising one or more high-strength straps, which this time are fitted in a fourth buckle (16) which has arms protruding from these flat connectors under a normal plate and which contains in each of these arms a groove whose edge will support the strap, where the strap will rest, features a partial die-cut a little wider than the straps that will join these flat connectors, but that same die-cut rectangle retains a union with the arm forming a tab that bends in the direction of the tension wire, where the geometry of each flat connector is different depending on the node and the location within the general frame where, basically point in one direction, in another perpendicular to the previous one and exceptionally in the diagonal or bisector of the angle between the perpendicular arms, where the flat connectors are inserted in the anchor bolts, sharing that location with the respective normal plate, without hooks, with the strap mesh panels that are physically in that place and have the property of overlapping the lateral flat tension wires and of not colliding with any of the arms that carry the flat tension wires.

12. Panel system, according to claim 11, WHEREIN the end of the strap that forms the flat tension wire is joined at both ends with the set of straps that form this tension wire, using an open buckle (16) with two tabs on the sides, which, when these sides are closed, wrap around the set of straps and the two tabs trap the tip of the strap that loops in this buckle, thereby securing the assembly.

13. Panel system, according to claim 1, WHEREIN each of the flat tension wires of the frame and the inner joints of the panel are formed of a single long strap joining two arms of the flat connectors with two or more loops, joining two arms, whereby a strength proportional to the number of loops is obtained, wherein the ends and fastenings of the ends of this strap are formed by mechanical embossing of the end with the same strap, similar to that used to bind normal strapping in bundling of packages, or by a pin and buckle, where in both cases the resistance of the strap joint at these points must be equal to the resistance of the strap section in the rest of it, where the tension wire resistance will therefore be the sum of the individual resistances of each strap section.

14. Panel system, according to the preceding claims, WHEREIN the panel is manufactured entirely off-site with the hooked plates and tension wires in advance, and then installed in the tunnel, only if the location of the anchor bolts and the tunnel geometry are known in advance, or it can be manufactured on site and adapted to the tunnel geometry.

15. Panel system, according to claim 1, WHEREIN the junctions of each metal strip of the mesh lie below the flat tension wires of the frame and attached to the frame around its entire edge with two clamps with pins (18), shaped like straps, which wrap around the flat tension wires and the strip, integrating the mesh structurally to the frame at all points, thus forming a true, fully connected mesh with a stable edge.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0058] The following symbols are used:

[0059] (1) Longitudinal strap

[0060] (2) Cross Strap

[0061] (3) Panel perimeter longitudinal straps, 3-1 and 3-2 are joined with rivets.

[0062] (4) Perforated outer edge of cross mesh

[0063] (4) Perforated outer edge of longitudinal mesh

[0064] (6) First buckle

[0065] (7) Second buckle

[0066] (8) Third buckle

[0067] (9) Point weld

[0068] (10) Rivet

[0069] (11) Square plate

[0070] (12) 3-way flat connector

[0071] (13) 5-way flat connector

[0072] (14) 8-way flat connector

[0073] (15) 4-way flat connector

[0074] (16) Fourth buckle to tie multi-loop tension wires of similar steel straps to a strap pin.

[0075] (17) Flat tension wires

[0076] (18) Clamp attaching the mesh to the perimeter frame at each point where they overlap.

[0077] (19) Panel system

[0078] (20) Frame

[0079] (D1) Layout of a 3-way flat connector

[0080] (D2) Layout of a square plate

[0081] (D3) Interaction between the square plate and the 3-way flat connector

[0082] (D4) Overlapping the square plate with the 3-way flat connector

[0083] (D5) 3-way flat connector arms.

[0084] (D6) Close-up of the joint of the first buckle with two straps in perpendicular position.

[0085] (D7) Plate and ear flap assembly

[0086] (D7-1) Assembly of plate with ear flaps attached to flat tension wires made of metal strips.

[0087] (D8) Close-up of folding of the second buckle

[0088] (D9) Close-up of tabs opening on second buckle

[0089] (D19) Close-up of folding of the third buckle

[0090] (D11) Close-up of the ear flaps welded on the square plate

[0091] (D12) Close-up of the interaction between the pin and soldered ear flap

[0092] (D13) Solid steel cylinder pin with notches

[0093] (A1) Separation distance of the cross strips

[0094] (A2) Separation distance between the longitudinal strips

[0095] (A3) Parallel grooves per strip surface

[0096] (I1) Interaction between anchor bolts and their plates without mesh deformation (I2) Interaction between anchor bolts and their plates with deformation, without the strips connecting the plates.

[0097] (I3) Interaction between anchor bolts and their deformation plates and with the strips between plates.

[0098] C1: A pair of replacement eight-way flat connectors (I4) at that point of the central node, if this was an entire panel without overlap.

[0099] FIG. 1/22:

[0100] This figure represents the mesh made of cross and longitudinal straps, with the solution, for example, of the first Buckle (6) and the perforated ends of the longitudinal and cross straps, with a curved edge, where the numbers correspond to:

[0101] (1) Horizontal strap

[0102] (2) Cross Strap

[0103] (3) Panel perimeter longitudinal straps, 3-1 and 3-2 are joined with rivets.

[0104] (4) Perforated outer edge of cross mesh

[0105] (4) Perforated outer edge of longitudinal mesh

[0106] (6) First buckle

[0107] (A1) Separation distance of the cross strips

[0108] (A2) Separation distance between the longitudinal strips

[0109] FIG. 2/22

[0110] This figure depicts the sequence of steps a) to d) for positioning the first buckle (6) connecting the two perpendicular straps. Finally, there is a double deformation of the buckle in its center to improve the adherence of the strips in the node, where the numbers correspond to:

[0111] (1) Cross Strap

[0112] (2) Longitudinal strap

[0113] (6) First buckle

[0114] (D6) Close-up of the joint of the first buckle with two straps in perpendicular position.

[0115] FIG. 3/22

[0116] This figure depicts the sequence of steps a) to d) for positioning the second buckle (7) connecting the two perpendicular straps. Two parallel grooves per face (A3) are added to the straps and two parallel segments are sheared, where only one tab per strap will be lodged, so that the joint locks and does not slip. These tabs are at 90° from one another, asymmetrical in width and are punched on the flat side of the buckle, opposite each other. The buckle wraps around both metal bands at the edges, where the numbers correspond to:

[0117] (1) Horizontal strap

[0118] (2) Cross Strap

[0119] (7) Second buckle

[0120] (A3) Parallel grooves per strip surface

[0121] (D8) Close-up of folding of the second buckle

[0122] (D9) Close-up of tabs opening on second buckle

[0123] FIG. 4/22

[0124] This figure depicts the sequence of steps a) to d) for positioning the third buckle (8) connecting the two perpendicular straps. Two parallel grooves per face (A3) are added to the strips and two segments are punched where the folded edges will be placed, so that the joint locks and does not slip. The buckle wraps both metal straps around the edges of the punched grooves, where the numbers correspond to:

[0125] (1) Horizontal strap

[0126] (2) Cross Strap

[0127] (8) Third buckle

[0128] (A3) Parallel grooves per strip surface

[0129] (D19) Close-up of folding of the third buckle

[0130] FIG. 5/22

[0131] The figure shows the joining of two woven strips according to the following assembly steps a), b) and c) and a spot weld (9), in three points, which prevents more than one welding point from joining in the same cross section of any of the two straps, thus minimizing the structural weakening of the welding area of the nodes. The sequence of assembly stages a), b), d) and e) represents the option of using pre-drilled straps in the nodes and the placement of a rivet (10), where the numbers correspond to:

[0132] (1) Horizontal strap

[0133] (2) Cross Strap

[0134] (9) Point weld

[0135] (10) Rivet

[0136] FIG. 6/22

[0137] This figure depicts a square plate (11), with a conical section and welded hooks that allow the possibility of placing flat tension wires with a pin that connect this plate with any of the others, thus forming a perimeter frame of the panel, where the numbers correspond to:

[0138] (11) Square plate

[0139] (D11) Welded ear flaps

[0140] (D12) Interaction between the pin and soldered ear flap

[0141] (D13) Solid steel cylindrical pin with notches at the ends to hold the steel band in the ear flap of the plate to prevent it from slipping.

[0142] FIG. 7/22

[0143] This figure depicts a square arrangement of a panel system for linking the hooked plates (11) to each other by means of flat tension wires of high-strength strapping, thereby forming a frame over the mesh. This frame can also be placed after installing the mesh, where the numbers correspond to:

[0144] (D7) Plate and ear flap assembly

[0145] (D7-1) Assembly of plate with ear flaps attached to flat tension wires made of metal strips.

[0146] (11) Square plate

[0147] FIG. 8/22

[0148] This figure depicts the layout of a mesh made of vertical and horizontal straps, buckle type connectors, a perimeter frame made of flat tension wires and pins that secure the mesh to the frame, where the numbers correspond to:

[0149] (18) Clamp attaching the mesh to the perimeter frame at each point where they overlap.

[0150] (19) Panel system

[0151] FIG. 9/22

[0152] This figure depicts a section between 4 anchor bolts with their plates, where the numbers correspond to:

[0153] (I1) Interaction between anchor bolts and their plates without mesh deformation (I2) Interaction between anchor bolts and their plates with deformation, without the strips connecting the plates.

[0154] (I3) Interaction between anchor bolts and their deformation plates and with the strips between plates.

[0155] FIG. 10/22

[0156] This figure depicts 4 different types of flat connectors, to join the flat tension wires and form the frame of the panel system made of steel plates with arms and slots, with a folded tab on each arm for receiving the flat tension wires (D6), where the numbers correspond to:

[0157] (12) 3-way flat connector

[0158] (13) 5-way flat connector

[0159] (14) 8-way flat connector

[0160] (15) 4-way flat connector

[0161] (16) Fourth buckle to tie multi-loop tension wires of steel straps similar to a strap pin.

[0162] (D1) Layout of a 3-way flat connector

[0163] (D2) Layout of a square plate

[0164] (D3) Interaction between the square plate and the 3-way flat connector

[0165] (D4) Overlapping the square plate with the 3-way flat connector

[0166] (D5) 3-way flat connector arms.

[0167] (D6) Close-up of the joint of the first buckle with two straps in perpendicular position.

[0168] FIG. 11/22

[0169] This figure depicts the layout of the straps that form the frame with the flat connectors, which form the flat tension wire with two or more turns of the strap, according to the design requirements, where the numbers correspond to:

[0170] (12) 3-way flat connector

[0171] (16) Fourth buckle to tie multi-loop tension wires of steel straps similar to a strap pin.

[0172] (17) Flat tension wires

[0173] (D5) 3-way flat connector arms.

[0174] (D6) Close-up of the joint of the first buckle with two straps in perpendicular position.

[0175] FIG. 12/22

[0176] This figure depicts a frame with flat connectors that go under the plates, joined to the other flat tension wires that connect each anchor point. Diagonal tension wires can be used as an exception because they prevent the plastic deformation of the strap mesh, which is the one that finally absorbs the kinetic energy of the rockfall, where the numbers correspond to:

[0177] (12) 3-way flat connector

[0178] (13) 5-way flat connector

[0179] (15) 4-way flat connector

[0180] (16) Fourth buckle to tie multi-loop tension wires of steel straps similar to a strap pin.

[0181] (17) Flat tension wires

[0182] FIG. 13/22

[0183] This figure: depicts the transverse overlap of two strap panel systems with their respective flat tension wires and flat connectors already interconnected. The flat connectors are placed on top of each other at the anchorages where they meet and the complete frame of each panel system overlaps all adjacent panel systems.

[0184] FIG. 14/22

[0185] This figure depicts the overlapping of 4 mesh panel systems with flat tension wires and flat connections, where the numbers correspond to:

[0186] C1: A pair of replacement eight-way flat connectors (14) at that point of the central node, if this was an entire panel without overlap.

[0187] FIG. 15/22

[0188] This figure depicts a graph of the Stress-Strain diagram with respect to the wires used in mesh formation. On the left of the figure we can see the areas under the strain-to-rupture curve within the elastic range plus the plastic range: First, the response is a high carbon steel that is very strong, but has a low deformation capacity; second, a medium carbon steel with a mixed response, tenacious, in the sense that it has a high stress resistance and also a high deformation capacity; and finally, in the same graph, a third low-carbon wire with a very good deformation capacity but with low stress resistance, or a more ductile wire. This development is intended for mixed or tenacious behavior. The graph on the right shows the integral of the area under the curve of the diagram depicted on the left, where the behavior of the three different types of wire against deformation up to rupture is shown, only from the elastic range of the wire.

[0189] FIG. 16/22

[0190] This figure shows the force required to separate two straps when cutting or tearing. The figure on the upper left shows the direction of movement generated on overlapping straps (self-riveting shear), and the figure on the lower left shows the direction of the movement generated on straps when peeling or shearing. The underlined data show the resistance value of a joint of two plates, the first of 1.5 mm and the second of 1.2 mm at the most. In this case, when shearing, self-riveting resists 2024 N (206.5) and when pulling out it resists much less, only 823 N (84.0 kgf).

[0191] FIG. 17/22

[0192] FIG. 17/22 provides a schematic of the tests showing the layout, on the right, of the braided mesh and, on the left, of the panel system in front of the pyramidal punching test. The diagrams above show the punch simply placed on the surface. The diagrams below show in grayscale the forces exerted on each surface being tested.

[0193] FIG. 18/22

[0194] FIG. 18/22 provides a schematic of the tests showing the layout, on the right, of the braided mesh and, on the left, of the panel system in front of the flat plate test. The diagrams above show the plate simply placed on the surface. The diagrams below show a color scale of the forces exerted on each surface being tested.

[0195] FIG. 19/22

[0196] This figure provides a schematic of the types of tests to be performed on the braided mesh and on the panel system of this invention through a rigid plate or a flexible volume.

[0197] FIG. 20/22

[0198] This figure provides a schematic of the tests showing the layout, on the upper right, of the panel system and, on the upper left, of the braided mesh against the rigid plate impact test. The diagrams below show the equivalent stress at break for the braided mesh (left) and the panel system of this invention (right). The lower right curve shows the response between force v/s displacement and energy absorbed in the rigid plate impact study. (Note: where it says Garibaldi, this refers to a panel of this invention).

[0199] FIG. 21/22

[0200] This figure provides a schematic of the tests showing the layout, on the upper right, of the panel system and, on the upper left, of the braided mesh against the flexible volume impact test. The lower schematics show the equivalent stress at rupture for the braided mesh (Left) and the panel system of this invention (Right). The lower right curve shows the response between force v/s displacement and energy absorbed in the flexible volume impact study. (Note: where it says Garibaldi, it refers to a panel of this invention).

[0201] FIG. 22/22

[0202] This figure displays a bar graph that clearly shows the ability of the panel system of this invention to absorb more than twice the energy capable of being absorbed by a braided mesh in response to an impact test (Note: where it says Garibaldi, this refers to a panel of this invention).

DETAILED DESCRIPTION OF THE INVENTION

[0203] This development describes a panel system (19) for rockfall and rockburst containment, as shown in FIG. 8/22, in tunnels for this development, which is attached to the wall or vault by means of anchor bolts and plates, consisting of a mesh, as shown in FIG. 1/22, made of parallel longitudinal metal strips or other material resistant to traction, and that the material's tearing happens longitudinally, not cutting through it, superimposed on similar cross strips at 90° in the same plane. The nodes where the longitudinal strips cross perpendicularly to the panel system (19) with the cross strips are firmly secured with metal buckles, spot welding or rivets, as seen in FIGS. 2/22; 3/22; 4/22 and 5/22. The outer edges of the mesh in the longitudinal and transverse directions have perforated ends (4 and 5) and rounded edges, which facilitate their on-site placement, and the outer strips at all ends of the mesh can be interwoven or can be placed and anchored on only one side of the perimeter strips. These strips, if made of steel, can be galvanized, painted or coated to protect them against corrosion. Different grades of steel strip can be used, characterized by their creep resistance, breaking strength and elongation. They can be heat treated or be as the coil from which they are cut. The surface texture may be the same as the one resulting from the coil from which it is strapped; that which results from cold rolling, or that which results from routing or other similar surface treatment.

[0204] The strips (1 and 2) in FIG. 1/22, may have the same size and steel grades over the entire surface of the mesh, but there may also be strips of different sizes and steel grades, according to specifications laid out within the mesh plan. Thus, both the width of the strips (1 and 2) and their thickness can be equal or different, depending on the desired performance. Similarly, the sizes of the grid (A1 and A2) can be the same or different, resulting in a square or rectangle respectively. It is possible that, over the cross section of the mesh, some areas may have different sizes. The common thicknesses of steel strips are 0.41 mm; 0.43 mm, 0.46 mm; 0.51 mm; 0.56 mm; 0.58 mm; 0.64 mm; 0.71 mm; 0.75 mm; 0.79 mm; 0.85 mm; 0.89 mm; 1.00 mm; 1.12 mm; 1.20 mm; 1.27 mm; and 1.41 mm. The preferred widths are 15 mm; 15.87 mm; 19 mm; 19.05 mm; 25 mm; 25.4 mm; 30 mm; 31.75 mm; 40 mm and 50 mm. The strips may have other thicknesses and widths.

[0205] A variety of buckle and fastening solutions are available between the strips, made of galvanized or painted steel, of varying qualities and thicknesses. The usual thicknesses used for steel buckles are 0.5 mm, 0.85 mm, 1.0 mm and 1.6 mm, and other thicknesses can be specified, with different structural properties. Their geometric shapes are as follows: FIG. 2/22 shows the first buckle (6) made of a steel plate with cuts at the corners, leaving the tips between the tabs at the four corners, or otherwise. Opposing tabs on one face of the buckle are bent to one side at an approximately 90° angle to that face, while those perpendicular to them are bent to the opposite side at a similar angle, resulting in a saddle geometry. The first buckle (6) is placed around one strip in step b), then the other strip is placed perpendicularly in step c), leaving the buckle between the two strips. Finally, in stage d) the tabs are flattened to closely embrace both perpendicular strips and to improve the adhesion between these 3 elements, both tabs are simultaneously flattened with a kind of wedge or chisel to leave a mark and a fold on each opposite face and at 90°, as shown in the detail drawing (D6). In this setup, none of the strips are damaged or punctured and are only linked by the mechanical friction of the buckle. This type of buckle allows the strips to slide at the nodes, in the face of external loads, yet favoring the integrity of each cross-section of the strips, giving it a high permanent plastic deformation capacity before it eventually ruptures, maximizing the absorption of kinetic energy in a rock burst.

[0206] The second buckle (7) described in FIG. 3/22, is similar to the previous one, but in addition to wrapping and embracing the strips by its outer edges, it has two minor tabs perpendicular to each other (D2), not centered on its face, which open opposite to each other on their die-cut face. The strips have two slight longitudinal parallel grooves on both faces that do not cross the section, according to item A3. In addition, in these grooves, in the area where the strips cross, a shear separates the ends to one side and the central area to the opposite side, producing two parallel open grooves of equal length, one in line with the other. In these grooves, one buckle tab is inserted in one strip and the other tab in the other strip perpendicular to it. The purpose of this groove is to prevent the buckle and node from slipping as the minor tabs wedge into the sheared grooves. If due to this stress, the end of the grooves were to break or rip along the smaller tabs inside them, then the sheared A3 grooves would prevent the tear from spreading diagonally and affect the cross-section of the strip, since it should propagate along the bottom of the grooves longitudinally. Thus, this buckle firmly secures both strips at the nodes and at the same time does not diminish their respective cross sections in any way, thus avoiding affecting the full elongation range of the steel of the strips. This allows both straps to reach their full elongation property and strength values as if they were a fully sound, grooveless strap. This joint can also maximize the energy absorption in the plastic range of the steel in the event of a rock burst.

[0207] The third buckle (8) (described in FIG. 4/22), is similar to the first buckle (6), but smaller, while both strips have longitudinal grooves similar to the one shown in FIG. 3/22. But in this case the outer tabs wrap around the edges of the parallel sheared grooves on the inside face of both straps in opposite directions. This way, both straps are joined together in a stable node that does not tear or rip apart.

[0208] FIG. 5/22 depicts a three-point diagonal welded joint (9) at the intersection of the two steel strips in step c), which minimizes damage to the mechanical properties of the strips by distributing the shear-working area into three small zones, instead of into a single zone equal to the sum total of the three areas. The diagonal layout allows only a small cross-section to be thermally affected on both strips at a time. This also minimizes the elongation drop, as each metal strip is pulled longitudinally while the perpendicular one has already been welded.

[0209] FIG. 5/22 in stages d) and e) each show two perpendicular straps with a pre-drilling centered on the node, through which an expansion rivet is passed to fasten each node. At this point, we expect that there may be a decrease in creep and rupture strength proportional to the diameter of these perforations, relative to the width of the metal strips. It is also expected that the elongation will be affected to a lesser extent as there is a zone of stress concentration. All actual measurements of these properties have been included in the design criteria for the entire mesh.

[0210] FIG. 6/22 shows the plate (11) that is part of this development, corresponding to a square of measures equal to or greater than 150 mm, with a central perforation through which the anchor bolt passes and where the nut of this bolt is supported and four ear tabs (D11) or more are welded on the outer surface of the plate, made of a smooth bent round, pointing in the direction where the flat tension wires (17) are placed.

[0211] These ear flaps will be used to pass the high-strength straps that make up the flat tension wires (17) that will form the frame that joins the plates to each other. The plate shall be of medium strength steel, stamped in a conical shape and of a typical thickness of 10 mm or more, according to specification. As an exception, this plate may be joined with high-strength flat tension wires with up to eight neighboring plates, but normally it will only have ear flaps for the flat tension wires of the frame forming a rectangular perimeter. This plate (11) with ear flaps (D11) can also be placed on top of a normal plate, if necessary for resistance or for ease of assembly.

[0212] FIG. 7/22 depicts a square or rectangular layout for linking the plates (11) together by means of the flat tension wires (17), made of two or more high-strength steel straps, thereby forming a frame over the mesh. This frame is mounted after the mesh has been installed, using a pin (D13) described in FIG. 6/22 that traps it in ear flap D11. The metal straps that form the frame are placed between two plates passing through the ear flaps. In the exception that this was a single metal strap, the loop of each end is secured with a fourth buckle (16) or with a cold embossing similar to that used in strapping for bundling. For two loops, the two ends of the metal strap can be joined together where they meet, using the aforementioned method. For a greater number of loops, buckles may be used at both ends of the flat tension wire (17) as described in FIG. 11/22.

[0213] Similar to FIG. 7/22, in FIG. 8/22 we may observe a frame layout, but with flat connections (11), (12), (13) and (14), which will be placed underneath the plates as in FIG. 10/22. In areas needing a greater reinforcement that may become very evident in the tunnel under development, but that could also emerge some time later due to deposit dynamics, it will be possible to add flat tension wires (17) diagonally, as shown in FIG. 12/22.

[0214] FIG. 9/22 shows a section between 4 anchor bolts with their plates, with no deformation of the mesh in I1 because there is no deformation of the tunnel. In close-up drawing I2 there is a deformation corresponding to a landslide due to a small rock explosion. Here, the mesh is shown without the flat tension wires that connect the plates (11) and therefore, the upper strips of the mesh, between the four anchor bolts, are dragged down and can hold the ejected material. The close-up diagram I3 shows that the deformation is contained with the flat tension wires, between the plates (11), which also carries the loads to the neighboring anchor bolts, not overloading the mesh by holding too much rock. This is very effective when the rockburst occurs on vertical or slightly inclined walls, since much of the rockfall will rest on the lower part of the unaffected wall.

[0215] FIG. 10/22 shows the flat connectors (12), (13), (14) and (15) with stage sequences D1, D2 and D3, in which the flat connection (12) is covered with a normal plate to place the nut and secure the anchor to the whole assembly. The arms of the flat connectors emerge from the plate and connect to the flat tension wires (17).

[0216] FIG. 11/22 shows as an example the flat connector (12) formed by low thickness plates of 3 mm or more, with a folded tab on the connection arm with the flat tension wires of the frame (17) as an alternative to the panel system (19) with a pre-installed frame, so that these flat connectors are placed underneath the plates on the anchor bolts during installation on site, thus avoiding having to install the flat tension wires (17) on each flat connector in the tunnel. This alternative of a mesh with a pre-installed frame significantly reduces tunnel works, since the panel system (19) is supplied ready to use.

[0217] FIG. 12/22 shows the layout of a special frame with the exceptional addition of diagonally arranged flat tension wires (17). These flat tension wires (17) are placed by joining four anchor bolts and are justified only when it is necessary to reinforce that area of the tunnel due to potential landslides, but without rock bursting. The flat tension wires (17) in the shape of an “X” stiffen the strap mesh and can reduce the capacity for permanent plastic deformation.

[0218] FIG. 13/22 corresponds to two longitudinally overlapping panel systems (19) with their respective frames in a simple layout, with flat connectors and flat tension wires (17) connecting each anchor point. The frames of both panels are overlapped and fastened to the anchor bolts and the edges of the mesh protrude from the frame's edges on all four sides to help give continuity to the assembly, with the possibility of adding a thick shotcrete in the overlapped area according to specification. Note that the flat connectors (12), (13) and (14) (FIG. 6/22) of each node, can always overlap on the anchor bolt with the adjacent panel, without disturbing or crushing the arms where the flat tension wires (17) are placed. These flat connectors do not interfere with each other and the web straps overlap at the meeting perimeter without size limitations, achieving great continuity in all panel system joints and actually forming a single panel system in the entire tunnel sector. Thus, each anchor bolt is able to connect a mesh panel system with the other panels and also form a continuous frame as a single element for the entire protected surface of the tunnel.

[0219] FIG. 13/22 shows the overlap of two mesh panel systems with installed frames. The chamfer represents the mesh of metal strips and can exceed the limits of the frame as much as needed in order to let users define the overlap (darker chamfering).

[0220] FIG. 14/22 shows the overlapping of four panel systems with their respective meshes and frames formed by the flat connectors and their flat tension wires already connected. In the case of a whole panel system with no overlap at that central point where eight lines of panel system strapping converge, close-up C1 shows the flat connector plate (15) that will replace the central node at that point with the set of flat plates of four panel systems.

[0221] FIG. 15/22 shows a graph with a qualitative representation of the Stress/Strain curves of low, medium and high strength steels (low, medium and high carbon). Low strength steels creep first until reaching Creep Sigma δfABC, but these in turn reach a large permanent plastic deformation εrABC and break with a Breakage Sigma δrABC just above δfABC. At the other end, high-strength steels creep at δfAAC times the value of low-carbon steels, but in turn exhibit high strain hardening, reaching a high Sigma of Rupture δrAAC and present the difficulty of breaking abruptly with very little deformation εrAAC. The properties of medium-strength steels are in between these two extremes. This steel behavior according to their strength is directly related to the energy required to cause them to rupture, giving rise to an apparent paradox: Higher strength steels absorb little strain energy, represented by the area under the δdε curve, integrated between the values 0 and δrAAC, compared to the curve of low-strength steels ∫δdε, between the values of 0 and rABC. Similarly, medium-strength steels exhibit energy absorption between high and low strength values. The optimum steel to form the steel strip/strap mesh will be one that is strong enough to contain the mass released and ductile enough to absorb the kinetic energy of the rockburst. It will therefore be somewhere between a high-strength and a low-strength steel. The selection of the optimum steel can be obtained from a simple engineering calculation.

[0222] FIG. 16/22 shows a graph where the upper figure shows two metal strips joined by overlapping and self-riveting with a hydraulic tool. This joint presents the shear stresses for different combinations of thicknesses shown in the table on the left. Similarly, the figure below represents the L-shaped end joint with the same type of self-riveting. The value of the force to tear off one strip from the other is provided for the same combination of steel strips and for the same size of the aforementioned self-riveting. With these values provided by the manufacturer of the self-riveting presses, it may be established that this joint is not sufficient for the strips to withstand the punching test used to determine the strength of a mining mesh, since no matter the size of each strip section, it cannot have a combination of thicknesses providing the required strength, as this joint is determined by the rivet and not by the strength of the strip. This information demonstrates that the aforementioned mesh made of self-riveted strips cannot be used to contain or absorb rockburst energy.

APPLICATION EXAMPLE

[0223] FIGS. 17/22 and 18/22 show the result of a comparative strength analysis between a braided mesh (Inchalam MFI3500-100) and a mesh of the panel system of the present invention. The analysis was performed with finite elements on the SAMCEF platform, indicating the result of two different tests, a static punching test and a flat plate load test. Both tests are widely used to describe mesh performance.

[0224] The conditions for these tests were as follows:

[0225] Inchalam Braided Mesh

[0226] For the braided mesh, a section of one square meter of braided mesh was used, the braiding considered a twist between wires forming rhomboid type meshes where the four vertices are formed by different wires without linear structural continuity. Regardless of how the mesh is formed, each node that is formed has translational freedom.

[0227] On the other hand, all free nodes at the ends of the mesh were secured by crushing the edges onto a frame.

[0228] Mesh Panel System of the Present Development

[0229] For the panel system, a one-meter square section with 19 mm wide×0.79 mm thick strapping was used in an overlapping layout of the straps as shown in FIG. 1/22. This overlapping forms squares between 4 different straps, but with linear structural continuity. Regardless of how the straps are formed, each node that is formed is not free to move because it is constructed as if it were fixed by welding with three diagonal points as shown in FIG. 5/22 C.

[0230] A pyramidal punch with a square base and a side of 15 cm and a length of its vertices of 12 cm was used for the static punching test. The punch is pressed on the wire mesh and on the mesh of the panel system by matching it in the space left between 4 nodes. (see FIG. 17/22)

[0231] For the static test of a flat metal plate (simulating a plate), a flat plate of 30×30×3.5 cm with rounded edges on the lower face was used. The plate is pressed onto 13 nodes in the braided mesh layout and 16 nodes in the panel system. (See FIG. 18/22).

[0232] The results of the punching test indicate that the braided mesh withstands a maximum force before rupture of 842 kg (8250 N), with a maximum displacement of 98 mm. On the other hand, the mesh of the panel system withstands a maximum pre-shear force of 1796 kg (17604 N), with a maximum displacement of 79 mm.

[0233] The analysis then concludes that, compared to braided meshes disclosed in the state of the art, the present invention of the panel system manages to withstand 2.1 times more force than the Inchalam mesh in the punching test.

[0234] The results of the flat plate test indicate that the braided mesh withstands a maximum force before rupture of 2146 kg (21028 N). On the other hand, the mesh of the panel system resists a force before rupture of 4114 kg (40318 N).

[0235] The analysis then concludes that, compared to braided meshes disclosed in the state of the art, this panel system development manages to withstand 1.9 times more force than the mesh in a flat plate test.

[0236] FIG. 19/22 schematically depicts the impact test trial with a rigid plate and with a flexible volume for the braided mesh models and for the panel system of this invention.

[0237] FIGS. 20/22 and 21/22 show the result of a comparative strength analysis between a braided mesh (Inchalam MFI3500-100) and a mesh of the panel system of this invention, with the same characteristics as described in the foregoing paragraphs. The analysis was performed with two different tests, a rigid plate impact test and a flexible volume impact test. Both tests are widely used to describe mesh and panel performance.

[0238] For the rigid plate impact test, we used a mass corresponding to a pyramid-shaped bag with steel balls inside.

[0239] The size of the base is 650×650 mm, and it was given a curvature equivalent to a sphere with a radius of 3000 mm.

[0240] The mass was developed in two ways:

[0241] Fully Rigid Plate

[0242] Flexible volume plate with a stiffness equivalent to that of the rubber (=7)

[0243] Contact conditions were applied between the mass and the mesh, where the top of the mass was rigidly attached to a node on which vertical forces were gradually applied.

[0244] FIG. 20/22 shows, at the top, a comparative deformation diagram (measured in mm) or displacement modulus at rupture, by the impact of a rigid plate on a braided mesh (upper left) and the Panel system of this invention (upper right), where it can be seen that the braided mesh deforms up to 73 mm before rupture and the Panel system of this invention deforms up to 78 mm before rupture. The lower part of the same figure shows the analysis of the equivalent stress at rupture (MPa), where it can be clearly seen that the braided mesh resists a stress equivalent to 795 MPa, unlike the Panel system of this invention, which resists a maximum of 989 MPa.

[0245] Finally, a curve relating force (N) to displacement (mm) and absorbed energy (KJ) is shown. The following table shows a comparative study with the rigid plate test: (Note: Hereinafter, when “Garibaldi” is mentioned in tables, it refers to a metal strip panel of this invention).

TABLE-US-00001 Malla Desplazamiento [mm] Fuerza [N] Energía [kJ] Trenzada 73.2 24900.0 0.41 Garibaldi 77.9 96843.9 2.86

[0246] FIG. 21/22 shows, at the top, a comparative deformation diagram (measured in mm) or displacement modulus at rupture, by the impact of a flexible volume on a braided mesh (upper left) and the Panel system of this invention (upper right), where it can be seen that the braided mesh deforms up to 94 mm before rupture and the Panel system of this invention deforms up to 88 mm before rupture. The lower part of the same figure shows the analysis of the equivalent stress at rupture (MPa), where it can be clearly seen that the braided mesh resists a stress equivalent to 886 MPa, unlike the Panel system of this invention, which resists a maximum of 989 MPa.

[0247] Finally, a curve relating force (N) to displacement (mm) and absorbed energy (KJ) is shown. The following table shows a comparative study of the test with a flexible volume:

TABLE-US-00002 Malla Desplazamiento [mm] Fuerza [N] Energía [kJ] Trenzada 93.9 43709.3 1.0 Garibaldi 88.3 90174.1 3.4

[0248] Based on the above tests, the panel system is capable of absorbing more than twice the energy than a braided mesh in impact tests. This can be clearly observed in the diagram in FIG. 22/22 and in its explanatory table:

TABLE-US-00003 Malla Caso Desplazamiento [mm] Fuerza [N] Energía [kJ] Trenzada Rigido 73.2 −24900.0 0.4 Flexible 93.9 −43709.3 1.0 Garibaldi Rigido 77.9 −96843.9 2.9 Flexible 88.3 −90174.1 3.4