Cold crucible comprising metal oxide barrier and method for manufacturing same

Abstract

A metal oxide barrier and a connecting method for solving the problems in which sectors of an existing cold crucible are connected by means of a mica plate and the mica plate is damaged due to arcing and the like and in which the sectors are strongly connected by means of the mica plate and thus are difficult to replace and maintain. A cold crucible, comprising a metal oxide barrier, according to the present invention can prevent arcing, enables reduction of damage on the edge part of a water cooling sector due to a molten material and thus enhances durability. Moreover, the metal oxide barrier can easily be replaced compared to an existing mica plate and thus enables easy maintenance and repair.

Claims

1. A cold crucible induction melter comprising: a barrier disposed between a first water cooling sector for forming a melting space in a cold crucible of a vitrification equipment and a second water cooling sector adjacent thereto, wherein: the barrier has a T-shaped horizontal cross-section, in which a plate portion of the T-shaped horizontal cross-section is directed to the inside of the melting space, and a tip portion of the T-shaped horizontal cross-section is coupled by insertion between the water cooling sectors, and a material of the barrier comprises metal oxide; and a mica plate disposed between the first water cooling sector and the second water cooling sector.

2. The cold crucible induction melter of claim 1, wherein a material of the barrier comprises at least one of Al.sub.2O.sub.3 and ZrO.sub.2.

3. The cold crucible induction melter of claim 1, wherein the mica plate is disposed in a space between the first water cooling sector and the second water cooling sector, from an end of the metal oxide barrier to an outer end between the water cooling sectors and is attached to the adjacent water cooling sectors.

4. The cold crucible induction melter of claim 1, wherein the mica plate has a thickness of 0.1 mm to 1 mm, which is the same as or thicker than a thickness of the tip portion of the barrier.

5. The cold crucible induction melter of claim 1, further comprising an inorganic adhesive layer between the barrier and the water cooling sectors.

6. The cold crucible induction melter of claim 1, wherein a cooling water pathway is formed inside of the water cooling sectors.

7. The cold crucible induction melter of claim 1, wherein, in the barrier, a width (w) of the plate portion is in a range of 0.2 mm to 40 mm and a thickness (t2) of the plate portion is in a range of 0.1 mm to 5 mm.

8. The cold crucible induction melter of claim 1, wherein, in the barrier, a thickness (t1) of the tip portion is in a range of 0.1 mm to 1 mm and a length (h) of the tip portion is in a range of 0.1 mm to 20 mm.

9. The cold crucible induction melter of claim 1, wherein a horizontal cross-section of a corner portion of the barrier, where the tip portion and the plate portion of the barrier meet with each other, is in an outer arc shape having a radius in a range of 0.1 mm to 10 mm.

10. A method for coupling a metal oxide barrier between water cooling sectors, comprising: preparing water cooling sectors of a first water cooling sector and a second water cooling sector; attaching a mica plate to an outer part of the space between the first water cooling sector and the second water cooling sector with the mica plate disposed therebetween; and inserting a barrier, wherein: the barrier is a T-shaped metal oxide barrier; and a tip portion of the barrier is inserted into an inner part of the space between the first water cooling sector and the second water cooling sector.

11. The method of claim 10, further comprising a step of applying an adhesive, in which an inorganic adhesive is applied to a tip portion of an oxide barrier and at least one selected from the inner parts of the space between the first water cooling sector and the second water cooling sector.

12. The method of claim 10, wherein a material of the barrier comprises at least one of Al.sub.2O.sub.3 and ZrO.sub.2.

13. The method of claim 10, wherein the mica plate is disposed from an end of the metal oxide barrier to an outer end between the water cooling sectors and is attached to the adjacent water cooling sectors.

14. The method of claim 10, wherein the mica plate has a thickness of 0.1 mm to 1 mm, which is the same as or thicker than that of the tip portion of the barrier.

15. The method of claim 10, wherein a cooling water pathway is formed inside of the water cooling sectors.

16. The method of claim 10, wherein, in the barrier, the width (w) of a plate portion of the barrier is in a range of 0.2 mm to 40 mm and the thickness (t2) of the plate portion is in a range of 0.1 mm to 5 mm.

17. The method of claim 10, wherein a horizontal cross-section of a corner portion of the barrier is an outer arc shape having a radius in a range of 0.1 mm to 10 mm.

Description

DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a cross-sectional view illustrating a barrier of a cold crucible according to an embodiment of the present invention.

(2) FIG. 2 is a perspective view illustrating a barrier according to an embodiment of the present invention.

MODE FOR INVENTION

(3) Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.

(4) The detailed description set forth below in connection with the appended drawings is a description of exemplary embodiments and the spirit of the present invention is not limited to the accompanying drawings.

(5) A cold crucible for vitrification including a melting space consisting of a plurality of water cooling sectors is a device, in which glass is melted using an induction heating method by electricity and the waste added into the molten glass is incinerated and the remaining incineration residues are vitrified.

(6) Water cooling sectors are electrically insulated from each other and shielded by induction coils of a cold crucible. It is preferred that an insulating layer be formed using an insulating member between water cooling sectors. Each water cooling sector is made of a metal material for induction heating and a cooling water pathway is formed inside thereof so as to prevent it from being heated above a certain temperature.

(7) FIG. 1 is a plan cross-sectional view and its enlarged cross-sectional view illustrating a cold crucible and an insulating layer structure according to an embodiment of the present invention. The melting space of a cold crucible 10 is formed by arranging a plurality of water cooling sectors 100 in the circumferential direction. As shown in FIG. 1, the water cooling sectors 100 of the present invention are coupled while including a mica plate 200 and a metal oxide barrier 300 therebetween.

(8) The horizontal cross-section shape of a metal oxide barrier 300 is similar to a T shape as shown in FIG. 1. In the T shape, the plate portion corresponding to a head portion thereof is disposed inside of the melting space, that is, the plate portion is disposed such that a tip portion corresponding to a leg part of the T shape is coupled by insertion between a first water cooling sector 101 and a second water cooling sector 102, in a state being disposed in the melting space. The mica plate 200 may be disposed in the outer space that remains after the tip portion of the metal oxide barrier 300 is coupled by insertion between the first water cooling sector 101 and the second water cooling sector 102. In general, a mica plate 200 is coupled with the water cooling sectors 100.

(9) The mica plate may have a thickness of 0.1 mm to 1 mm, and it is preferred that the thickness of the mica plate be the same as or greater than that of the tip portion of the metal oxide barrier. When the thickness of the mica plate is less than 0.1 mm, the strength of the mica plate becomes too weak and is thus easily damaged during the preparation of a cold crucible or the operation of a cold crucible, and additionally, there is a problem in that it is difficult to obtain sufficient insulation between the water cooling sectors. When the thickness of the mica plate is greater than 1 mm, the ratio of the water cooling sectors forming the melting space is lowered, and thus there is a possibility that the induction heating, etc. becomes inefficient.

(10) The metal oxide barrier 300 has the primary purpose of preventing the damage caused by arcing during operation of a cold crucible, so that the damage caused by arcing can be minimized, and a metal oxide barrier is suitable so as to withstand the high temperature inside the cold crucible. In particular, it is preferred that a metal oxide barrier contain at least one selected from the group consisting of Al.sub.2O.sub.3 and ZrO.sub.2 as an active ingredient in view of thermal shock, prevention of arcing damage, low thermal expansion, durability, etc.

(11) The metal oxide barrier 300 must be coupled by attachment with the water cooling sectors 100 so that the melting space can be stably maintained. In order to couple the metal oxide barrier 300 between the water cooling sectors 100, an inorganic adhesive layer 400 is formed using an inorganic adhesive. The inorganic adhesive is not particularly limited as long as it can maintain the adhesive strength at the high temperature of the cold crucible after the attachment without causing deformation.

(12) FIG. 2 is a perspective view illustrating the shape of a metal oxide barrier 300 according to an embodiment of the present invention. The metal oxide barrier 300 coupled with the space between the water cooling sectors also has a longitudinal bar structure with a T-shaped horizontal cross-section because the water cooling sectors, when viewed in a vertical section, are in such a shape that a plurality of longitudinal cooling sectors are coupled to form a melting space.

(13) It is preferred that the plate portion of a metal oxide barrier have a width (w) in a range of 0.2 mm to 40 mm and have a thickness (t2) in a range of 0.1 mm to 5 mm. The width of the plate portion is determined such that the edges of water cooling sectors are exposed to a melting space to prevent an arcing phenomenon. When the width of the plate portion exceeds 40 mm, the range of heating a molten material by water cooling sectors becomes too narrow, and thus the efficiency of the cold crucible operation is drastically lowered, whereas when the width of the plate portion is less than 0.2 mm, the edges of water cooling sectors are exposed and thus it becomes difficult to solve the problem of an arcing phenomenon.

(14) The thickness of the plate portion was also determined to be in a range that enables the coupling while maintaining suitable strength. When the plate portion is formed to have a thickness of 5 mm or greater, the total volume occupying the melting space becomes larger thereby narrowing the melting space, whereas when the plate portion is formed to have a thickness of less than 0.1 mm, the plate portion can be easily broken even by a little shock due to the brittleness characteristic of a metal oxide.

(15) It is preferred that the tip portion of the metal oxide barrier have a thickness (t1) in a range of 0.1 mm to 1 mm and the tip portion have the length (h) in a range of 0.1 mm to 20 mm. The reason for limiting the range of the tip portion thickness is similar to that for limiting the thickness of the mica plate 300. The range of the length is generally determined to be within the entire length of the space between water cooling sectors. For the improvement of the coupling strength between water cooling sectors, it is preferred that the ratio between the volume of the space occupied by the mica plate and the volume of the space occupied by the tip portion of the metal oxide barrier 300 in the space between the water cooling sectors be approximately 1:2 to 2:1. Since the structure in which a mica plate is coupled with the space between the water cooling sectors can maintain a certain space at the time of repair in the future, it becomes easy to replace the barrier by simple attachment/detachment in the future.

(16) Additionally, as shown in FIG. 2, it is preferred that the horizontal cross-section of a corner portion where a metal oxide barrier tip portion and a plate portion meet is in an outer arc shape having a radius of curvature having a radius of curvature in a range of 0.1 mm to 10 mm. This is to reduce the possibility of easy breakage when the stress is concentrated on the corner between the plate portion and the tip portion, and it becomes easier to maintain the T shape of the tip portion and the plate portion when the outer arc shape is formed. When the curvature range of the outer arc shape is less than 0.1 mm, there is no difference from the shape in which the corner portion is vertical, thus increasing the possibility that the stress is concentrated and broken, whereas when the curvature is greater than 10 mm, the plate portion may come into close contact with water cooling sectors during the coupling between the water cooling sectors, thus preventing the coupling.

(17) The present invention provides a method for coupling a metal oxide barrier, which includes: (a) preparing water cooling sectors of a first water cooling sector and a second water cooling sector such that their sides face with each other; (b) attaching a mica plate to an outer part of the space between the first water cooling sector and the second water cooling sector with the mica plate disposed therebetween; and (c) inserting a barrier, in which a tip portion of a T-shaped metal oxide barrier is inserted into an inner part of the space between the first water cooling sector and the second water cooling sector.

(18) In the above coupling method, step (b) and step (c) may be performed in the reverse order for ease of operation and efficiency. Before step (c), the method may include a step of coupling a metal oxide before the adhesive layer becomes hardened after applying an inorganic adhesive to form an adhesive layer.

(19) The cold crucible including a metal oxide barrier of the present invention can reduce the damage by a molten material on the edge of water cooling sectors thereby improving durability. Additionally, the metal oxide barrier enables easy replacement compared to conventional mica plates thus being useful for maintenance and repair.

(20) The above embodiments are provided for the illustration of the present invention and the scope of the present invention is not limited to these embodiments. It will be apparent to those skilled in the art that various changes can be made therein without departing from the spirit and thus the technical scope of the present invention should be determined by the appended claims.