Shipping buffer for an order-picking system
11383927 · 2022-07-12
Assignee
Inventors
Cpc classification
F24F11/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65G1/0435
PERFORMING OPERATIONS; TRANSPORTING
B65G37/005
PERFORMING OPERATIONS; TRANSPORTING
B65G1/1373
PERFORMING OPERATIONS; TRANSPORTING
B65G1/00
PERFORMING OPERATIONS; TRANSPORTING
B65G1/023
PERFORMING OPERATIONS; TRANSPORTING
B65G1/08
PERFORMING OPERATIONS; TRANSPORTING
B66F9/07
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G1/137
PERFORMING OPERATIONS; TRANSPORTING
B65G1/06
PERFORMING OPERATIONS; TRANSPORTING
B65G1/08
PERFORMING OPERATIONS; TRANSPORTING
B65G37/00
PERFORMING OPERATIONS; TRANSPORTING
F24F11/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention concerns an order-picking system, comprising a goods-in buffer (3) with at least one storage area (4), in which the picked goods units are stored before they leave the order-picking system, and at least one staging area (6), in which the picked goods units are staged automatically by an operating device in accordance with a predetermined sequence. In addition, the present invention comprise a pallet racking warehouse for a shipping buffer and a stacker crane for a corresponding pallet racking warehouse. A gravity conveyor (5) for the staging area of the shipping buffer is also the subject-matter of the present invention.
Claims
1. A shipping buffer of an order-picking system in which goods are picked into goods units, comprising at least one storage area in which fully picked goods units are stored before the good units leave the order-picking system, wherein the shipping buffer further comprises at least one staging area and at least one automated operating device comprising a stacker crane, wherein in the staging area fully picked goods units retrieved from the storage area can be automatically staged by the operating device in accordance with a predefined order for their impending removal, wherein the stacker crane is configured for storing and retrieving goods units comprising a plurality of goods which are mounted on different carriers and can move two-dimensionally in a movement plane parallel to a rack and comprises at least one lifting unit transverse to the movement plane for lifting and carrying the different carriers, wherein the lifting unit is adjustably configured for adapting to the different carriers and has two prongs which can be extended in an extension direction transverse to the movement direction of the stacker crane and a distance between which transverse to the extension direction can be adjusted, and wherein the stacker crane is configured and adjustable such that the stacker crane can carry Euro pallets and roller containers and other carrier pallets and, to an extent depending on the setting, can carry at least two roller containers.
2. The shipping buffer in accordance with claim 1, wherein the storage area comprises a pallet racking warehouse and/or the staging area comprises a gravity conveyor.
3. The shipping buffer in accordance with claim 2, wherein the pallet racking warehouse comprise two racks, each one of which comprises a plurality of rack locations which are disposed side by side and above one another, in which the picked goods units can be stored, and comprises a stacker crane which can be moved in a plane between the racks, wherein one end of a gravity conveyor is disposed in at least one area of a rack location and/or the pallet racking warehouse comprises an air-conditioning housing in order that the rack locations may be operated at a different temperature from the ambient temperature and/or at different temperatures from each other.
4. The shipping buffer in accordance with claim 3, wherein one or more air flows can be adjusted in an air-conditioning housing.
5. The shipping buffer in accordance with claim 2, wherein the pallet racking warehouse comprises air-conditioning devices and/or the pallet racking warehouse comprises different climate zones, which are disposed with the temperature rising from bottom to top.
6. The shipping buffer in accordance with claim 1, wherein the operating device is disposed in relation to the storage area and the staging area such that goods units can be transferred by the operating device in an automated manner from the storage area into the staging area.
7. The shipping buffer in accordance with claim 1, wherein each of the prongs has a width which extends transversely to the extension direction and is dimensioned such that one of the carriers can at least be securely held.
8. An order-picking system with the shipping buffer in accordance with claim 1.
9. A shipping buffer of an order-picking system in which goods are picked into goods units, comprising at least one storage area in which fully picked goods units are stored before the good units leave the order-picking system, wherein the shipping buffer further comprises at least one staging area comprising a gravity conveyor and further comprises at least one automated operating device, wherein in the staging area fully picked goods units retrieved from the storage area can be automatically staged by the operating device in accordance with a predefined order for their impending removal, and wherein the gravity conveyor comprises a transport track, which is inclined to the horizontal and comprises transport means, such that carriers which can be arranged on the transport track are moved at least partially under the force of gravity, wherein the transport track is configured such that at least first self-propelled carriers with wheels on undersides thereof and at least second non-self-propelled carriers with contact surfaces on undersides thereof can be conveyed simultaneously on the gravity conveyor, wherein the underside of the carriers is oriented towards the transport track, and wherein the gravity conveyor comprises at least one motor-driven pushing element, which can be moved along the transport track, such that additionally at least one type of carrier can be pushed on the transport track.
10. The shipping buffer in accordance with claim 9, wherein the pushing element is movable in the transport direction and the direction opposite thereto, wherein the pushing element is configured such that the pushing element has a pushing function in the transport direction only and no pushing function in the opposite direction and can be moved past carriers located on the transport track and is foldable in the transport direction.
11. The shipping buffer in accordance with claim 9, wherein the transport track, through the carriers, comprises self-propellable transport means.
12. The shipping buffer in accordance with claim 9, wherein the transport track comprises at least one element selected from the group comprising endless belts, rollers, wheels, driving tracks and sliding elements, wherein some of the endless belts, rollers and/or wheels are mounted so as to freely rotate, and/or the transport track comprises at least one transport level which forms at least one part of the surface of the transport track on which the carriers are mounted.
13. The shipping buffer in accordance with claim 9, wherein the transport track comprises at least three transport areas which extend parallel with each other along the transport direction of the transport track, wherein every transport area comprises transport means, wherein one or more transport areas are combined into groups, wherein each group is configured for one or more types of carriers.
14. The shipping buffer in accordance with claim 13, wherein the transport areas have at least in part different transport levels, which are offset against each other, and/or the transport areas are separated from each other by one or more recesses that extend parallel with the transport areas along the transport direction of the transport track.
15. The shipping buffer in accordance with claim 14, wherein the recesses along the transport direction continuously define along the entire length of the transport track a predetermined free space between adjacent transport areas, such that wheels of the carriers can be moved contactlessly in the recesses and/or the pushing elements can be movably accommodated.
16. The shipping buffer in accordance with claim 13, wherein two transport areas forming a first group are provided, which by way of transport means comprise rollers which are disposed in two parallel roller conveyors, and that two further transport areas forming a second group are provided, which by way of transport means comprise driving tracks which are disposed as two parallel driving tracks.
17. The shipping buffer in accordance with claim 9, wherein at the end of the conveyor at least one braking device is provided for braking the carriers and/or at the end of the conveyor at least one identification device for identifying the carriers is disposed, wherein the braking device and identification device are configured so as to cooperate such that the braking device is selected or activated as a function of identification of the carrier.
18. An order-picking system with the shipping buffer in accordance with claim 9.
19. A method for issuing picked goods units from an order-picking system in which various goods are composed into goods units, comprising the following steps: providing a shipping buffer comprising at least one storage area in which fully picked goods units are stored before the good units leave the order-picking system, and at least one staging area and at least one automated operating device, wherein in the staging area fully picked goods units retrieved from the storage area can be automatically staged by the operating device in accordance with a predefined order for their impending removal, feeding at least a portion of the picked goods units into the shipping buffer, storing at least a portion of the goods units fed to the shipping buffer in a storage area of the shipping buffer, retrieving a sequence of goods units from the storage area into a staging area of the shipping buffer and storing the goods units in the corresponding sequence, and issuing the goods units from the staging area in the order defined by the sequence; storage and retrieval of the goods units into the storage area being automated.
20. The method in accordance with claim 19, wherein the issuing of the goods units from the staging area proceeds stepwise by removing individual goods units from a hand-over position, wherein further goods units to be issued are automatically and necessarily fed into the hand-over position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The attached drawings show here in purely schematic form in
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EMBODIMENTS
(15) Further advantages, characteristics and features of the present invention are apparent from the following detailed description of an embodiment using the enclosed drawings. However, the invention is not limited to these embodiments.
(16)
(17) In addition to the picking area 2, the inventive order-picking system 1 comprises a shipping buffer 3, which comprises a storage area 4 and a staging area 6. In the embodiment shown, a plurality of gravity conveyors 5 are provided in the staging area 6, whereby the staging area 6 can also be designed differently, even though gravity conveyors 5, as will be shown later, are advantageous. Directly in the vicinity of and assigned to the staging area 6 is the goods-out area comprising, for example, a loading ramp 7 and exit gates 33.
(18) Provided between the shipping buffer 3 and the picking area 2 is a goods-unit passageway 11 via which the picked goods units can be transferred to the shipping buffer 3. Instead of the single goods-unit passageway 11 shown in
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(20) The pallet racking warehouse has a plurality of rack locations 12 in which different goods units 9, 10 can be stored. For example, the goods unit 9 is a pallet stack stored on a Euro pallet, while the goods unit 10 is a roller container.
(21) As shown in
(22) Integrated into the pallet racking warehouse is the storage bay 15 and the retrieval bay 16, whereby both the storage bay 15 and the retrieval bay 16 are each disposed in the area of a rack location.
(23) The storage bay 15 is the end of the goods-unit passageway 11, whereby this can comprise any conveyor that delivers goods units from the picking area 2 for transfer to the shipping buffer. From the picking area, the fully picked goods units 9, 10 are thus conveyed via the goods-unit passageway 11 to the storage bay 15 acting as the transfer point, where the rack vehicle 13 can take over the goods units 9, 10 and store them in the rack locations 12 of the rack area 4.
(24) In addition, storage area 4 of the shipping buffer 3 comprises a plurality of goods-out bays 16, which simultaneously form the entrance to the staging area. In the present embodiment, all the rack locations at the lowest level along the issuing side of the rack are designed as goods-out bays 16, so that the gravity conveyors 5 forming the staging area protrude into the corresponding rack. When the goods units 9, 10 are being retrieved from the storage area 4 of the shipping buffer 3, the stacker crane 13 retrieves the goods units 9, 10 to be retrieved from the rack locations 12 and places them on the gravity conveyors 5 of the staging area or at the goods-out bays 16. From there, the goods units automatically move along the gravity conveyor to a pick-up bay from where they can be removed out of the staging area for the purpose of loading a truck.
(25) Storage of goods units in the storage area 4 of the shipping buffer 3 and their staging in the staging area or in the gravity conveyors 5 is controlled by a programmed data processing system. This is preferably integrated into the data controller of the entire order-picking system. Thus, the order-picking system first logs incoming picking orders and controls and monitors the corresponding picking process. With the shipping buffer 3, picking can now take place independently of any predetermined or expected goods shipping time, as the fully picked goods units can be stored temporarily or buffered in the shipping buffer 3. At the predetermined or desired goods shipping time, the fully picked goods units 9, 10 are then transferred from the storage area 4 of the shipping buffer 3 to the staging area, from where they can be loaded directly into a corresponding transport vehicle, such as a truck. By means of appropriate software control, the goods units 9, 10 can be kept ready in the staging area in any desired sequence corresponding to a desired loading configuration for the truck 8. This loading configuration can, for example, be based on the route driven to the recipients and/or any necessary or desired weight distribution in the truck 8. When the goods units 9, 10 are disposed in the staging area 6, a truck driver collecting the picked goods units can be assigned to a gate 33 of the loading ramp 7, assigned to the staging area 6, where the truck driver can load the picked goods units 9, 10 into the truck 8 independently.
(26) This is facilitated in particular by the gravity conveyors 5 in the staging area 6 used in the embodiment shown, which ensure automatic feeding of the goods units to a pick-up point 34 for the truck driver. Accordingly, the truck driver only has to pick up the individual goods units 9, 10 at the pick-up point 34, for example with a hand pallet truck, and transfer them to his truck in the given sequence so that he has a loaded truck 8 containing the goods units in a desired loading scheme.
(27) Since, by virtue of the fact that a truck 8 is assigned to a specific gate 33 of the goods-out area or to a specific staging area 6, it is clearly defined which goods units 9, 10 are to be loaded into the truck 8, no additional personnel from the picking system is required to organise the goods-out area. In addition, an automated display or a printout of loading information can be automatically provided for the truck driver.
(28) As can be seen from
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(31) The thermally-insulating housing 17 is used to set the temperature in storage area 4, for which purpose air-conditioning units 18 in the form of heating and/or cooling units are provided. A corresponding temperature-control medium, such as air, can be brought to the desired temperatures by the air-conditioning units 18 and introduced into the housing 17 in order to set the desired temperatures there.
(32) In particular, the pallet racking warehouse shown in the embodiment in
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(34) In
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(39) The first embodiment shown in
(40) The side view shows a member 44 of the gravity roller conveyor 5, which is clearly inclined to the horizontal, more precisely from the left side of the drawing to the right side and from top to bottom. Accordingly, the goods units 9, 10, by virtue of their own weight and the goods on the roller containers or pallets on the roller conveyor 5 in
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(42) The rollers 45, 47, 50, 52, 53 are mounted in the members 44, 46, 49, 51 and the plate 54 such that they define a uniform transport plane, which means that they are disposed such that a flat object placed on the rollers 45, 47, 50, 52 and 53 touches the rollers of all the roller conveyors.
(43) Alternatively, the transport planes for the individual roller conveyors 44, 45; 46, 47; 49, 50; 51, 52; 53, 54 could define different transport planes, whereby, for example, roller conveyors could be combined to define a transport area, such as the roller conveyors 44, 45 and 46, 47, such that one type of carrier, for example the roller containers 28, could only be moved on these roller conveyors, while a second type of carrier, for example the EU standard pallets 27, could be moved on the roller conveyors 49, 50 and 51, 52 and 53, 54, respectively, which could then define a different transport plane.
(44) In the embodiment shown in
(45) The EU standard pallets can be mounted either only by the central roller conveyors 49, 50 and 51, 52 and 53, 54 respectively or also by all roller conveyors 49, 50; 51, 52; 53, 54 or only by the outer roller conveyors 44, 45 and 46, 47 and, due to the freely rotatable rollers 45, 47, 50, 52, 53, can be moved commensurately with the inclination of the gravity roller conveyor 1.
(46) At the end of the gravity roller conveyor 5, which is described in more detail in
(47) The roller containers 28 can also be braked in the same way, although it is advantageous here if, at the hand-over station 55, the roller containers 28 are already mounted on their wheels in order that the roller containers 28 can roll away easily from the hand-over station 55. For this reason, a separate braking device (not shown) may be provided for the roller containers 28 in the form of a rocker brake or the like which brakes the movement of the roller containers 28, but then facilitates simple removal of the roller containers from the hand-over station 55 by rocking back again.
(48) In order that the separate braking device for the roller containers 28 may be activated, an additional identification device 56 may be provided to identify the type of goods unit approaching the hand-over station 55 at the end of the gravity roller conveyor 5. This can be achieved by various electronic, mechanical or electromechanical systems, whereby a simple mechanical system is shown in
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(50) The pusher-dog carriage 67 has a transport car or carriage 69, which is movably disposed on the frame 60. For example, the car or carriage 69 can slide along a rail arrangement or be movably mounted on rollers. Also conceivable is an arrangement on a conveyor chain and the like. The transport of the pusher-dog carriage 67 can be realized by various drive means, such as conveyor chains, electric motors and the like.
(51) Disposed on the car or carriage 69 is a folding dog 68, which is pretensioned by a spring device into the unfolded position, as shown in
(52) The operating principle of the pusher-dog carriage 67 with the folding dog 68 is shown in
(53) Although the present invention has been described in detail with reference to the embodiments, it is self-evident to the person skilled in the art that the invention is not limited to these embodiments, but rather that modifications involving the omission of individual characteristics are possible, or that other types of combinations of characteristics can be made without departing from the scope of the appended claims. In particular, the present disclosure comprises all combinations of the presented individual characteristics.