Method and Apparatus to Monitor a Reservoir or a Structure
20220214206 · 2022-07-07
Inventors
Cpc classification
International classification
Abstract
A system to monitor weight of a reservoir or a structure comprises a load cell which comprises an electrical or optical transducer to provide a proportional signal of the deformation, a load cell base support for holding the load cell on the ground substantially about the axis of the support element of the reservoir, a load cell support adapter to attach the loadcell to the support member of the reservoir. The cell support adapter may comprise an opening or a shouldering anchor aiming at facilitating attachment to a temporary lifting device.
Claims
1) A system to measure the weight applied on a rigid surface by a supporting member of a structure, the system comprising: a) a load cell assembly comprising: i) a side mount fastener attaching a side portion of the load cell assembly to a side portion of the supporting member of the structure; ii) a rigid base adapted to vertically support the load cell assembly; iii) a deformation zone between the side mount fastener and the rigid base, the deformation zone comprising a deformation measurement sensor measuring the load supported by the side mount fastener; b) a shim arranged to maintain the supporting member attached to the load cell assembly with the side mount fastener at an elevation above the rigid surface when inserted between the load cell assembly and a load cell assembly base; c) the load cell assembly base being: i) shaped to support and hold the rigid base of the load cell assembly and the shim; ii) attachable to the rigid surface.
2) The system of claim 1, the load cell assembly further comprising an anchoring element attachable to a lifting device, the lifting device being adapted to lift the load of the supporting member.
3) (canceled)
4) The system of claim 2, the anchoring element comprising a linking element adapted to mate with the anchoring element, the lifting device being adapted to raise and lower the supporting member attached to the load cell assembly.
5) The system of claim 4, the lifting device being removable.
6) The system of claim 4, the lifting device being further adapted to lift the load cell assembly to allow the insertion or removal of the shim under the load cell assembly.
7) (canceled)
8) The system of claim 4, the lifting device further comprising: a) a rigid structure forming a bridge over the load cell assembly, the rigid structure being supported on the load cell assembly base on each side of the load cell assembly; b) a lifting member adapted to be attached yet detachable to the lifting device, the lifting member being adapted to raise and lower the load cell assembly within the bridge structure.
9) (canceled)
10) (canceled)
11) (canceled)
12) The system of claim 1, the supporting member being shaped as “W” and a trapeze shape of the load cell assembly base being adapted to fit inside or outside of the supporting member.
13) The system of claim 1, the load cell base comprising an aperture adapted to be aligned and to mate with a fastening element of the rigid surface.
14) The system of claim 1, the system comprising a retaining plate adapted to be mounted to the load cell base and to limit the upward movement of the load cell assembly.
15) The system of claim 1, the system comprising a soft protecting material inserted in apertures of the load cell assembly.
16) The system of claim 1, the system comprising a soft protecting material below the supporting member.
17) The system of claim 1, the load cell assembly base comprising a counterbore adapted to contain a fastener attaching the load cell assembly base to the rigid surface and being adapted to support the rigid base of the load cell assembly over the counterbore.
18) The system of claim 17, the load cell assembly base comprising a recess adapted to receive the rigid base of the load cell assembly and the shim.
19) A system to measure the weight applied on a rigid surface by a structure comprising a plurality of supporting members supported by a rigid surface, each of the supporting members having a system to measure the weight of a supporting member according to claim 1.
20) (canceled)
21) (canceled)
22) (canceled)
23) (canceled)
24) (canceled)
25) (canceled)
26) (canceled)
27) (canceled)
28) (canceled)
29) (canceled)
30) (canceled)
31) (canceled)
32) (canceled)
33) (canceled)
34) (canceled)
35) A method for measuring the weight applied on a rigid surface by a supporting member of a structure, the method comprising: a) attaching a load cell base to the rigid surface; b) seating a first portion of a load cell below a deformation measurement sensor of the load cell on the load cell base; c) attaching a second portion of the load cell over the deformation measurement sensor to a side portion of the supporting member; d) lifting the load cell attached to the supporting member; e) when the load cell is raised, inserting a shim between the load cell and the load cell base; f) lowering the lifted load cell until the load cell seats on the shim.
36) The method of claim 35, the method further comprising removing the lifting device.
37) (canceled)
38) (canceled)
39) The method of claim 35, the method further comprising inserting a soft protecting material below the supporting member of the lifted supporting member or in one or more aperture of the load cell.
40) (canceled)
41) The method of claim 35, lifting the load cell further comprising: operatively connecting a lifting device to the load cell; supporting the lifting device on the load cell base; and the lifting device raising the load cell.
42) A method for measuring the weight applied on a rigid surface by a structure having a plurality of supporting members comprising executing the method of claim 35 for each of the supporting members.
43) (canceled)
44) (canceled)
45) (canceled)
46) (canceled)
47) (canceled)
48) (canceled)
49) (canceled)
50) (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0066] The above and other objects, features and advantages of the invention will become more readily apparent from the following description, reference being made to the accompanying drawings in which:
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[0079] FIG. 5A1 is a perspective view of the apparatus to weight and monitor weight of a structure and its content of
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0092] A novel method and apparatus to monitor the material weight contained or weight of a reservoir, a tank, a silo or any other types of structures will be described hereinafter.
[0093] Although the invention is described in terms of specific illustrative embodiment, it is to be understood that the embodiment described herein are by way of example only and that the scope of the invention is not intended to be limited thereby.
[0094] Thus, for example, any sequence(s) and/or temporal order of steps of various processes or methods that are described herein are illustrative and not restrictive.
[0095] Accordingly, it should be understood that, although steps of various processes or methods may be shown and described as being in a sequence or temporal order, the steps of any such processes or methods are not limited to being carried out in any particular sequence or order, absent an indication otherwise. Indeed, the steps in such processes or methods generally may be carried out in various different sequences and orders while still falling within the scope of the invention. Accordingly, it is intended that the scope of patent protection afforded the invention is to be defined by the issued claim(s) rather than the description set forth herein.
[0096] Additionally, it is important to note that each term used herein refers to that which the Ordinary Artisan would understand such term to mean based on the contextual use of such term herein. To the extent that the meaning of a term used herein—as understood by the Ordinary Artisan based on the contextual use of such term—differs in any way from any particular dictionary definition of such term, it is intended that the meaning of the term as understood by the Ordinary Artisan should prevail.
[0097] With regard solely to construction of any claim with respect to the United States, no claim element is to be interpreted under 35 U.S.C. 112(f) unless the explicit phrase “means for” or “step for” is actually used in such claim element, whereupon this statutory provision is intended to and should apply in the interpretation of such claim element. With regard to any method claim including a condition precedent step, such method requires the condition precedent to be met and the step to be performed at least once during performance of the claimed method.
[0098] Furthermore, it is important to note that, as used herein, “a” and “an” each generally denotes “at least one,” but does not exclude a plurality unless the contextual use dictates otherwise. Thus, reference to “a picnic basket having an apple” describes “a picnic basket having at least one apple” as well as “a picnic basket having apples.” In contrast, reference to “a picnic basket having a single apple” describes “a picnic basket having only one apple.”
[0099] When used herein to join a list of items, “or” denotes “at least one of the items,” but does not exclude a plurality of items of the list. Thus, reference to “a picnic basket having cheese or crackers” describes “a picnic basket having cheese without crackers”, “a picnic basket having crackers without cheese”, and “a picnic basket having both cheese and crackers.” When used herein to join a list of items, “and” denotes “all of the items of the list.” Thus, reference to “a picnic basket having cheese and crackers” describes “a picnic basket having cheese, wherein the picnic basket further has crackers,” as well as describes “a picnic basket having crackers, wherein the picnic basket further has cheese.”
[0100] In some embodiments, the method and apparatus may be provided to monitor the material weight contained in a reservoir. The material could be liquid or solid or a mixed of liquid and solid.
[0101] The present invention is herein described as a device for monitoring and/or weighting content of a reservoir or a silo. One skilled in the art shall understand that the present device and method may be adapted to monitor, weight and/or lift other structures without departing from the principles of the present invention. As examples, the structures may be a system for weighting animals or animal food, transition hopper or other structures in which it may be required to weight the content or the structure itself.
[0102] The present system generally allows weighing the contents of the reservoir by using compact load cell assembly without exceeding the footprint of the original support member of the reservoir.
[0103] Referring first to
[0104] Now referring to
[0105] Referring now to
[0106] In some embodiments, the system 21 may comprise a cover or casing 40 covering the load cell 22. The cover 40 may cover the system 21 (see
[0107] Referring now to
[0108] Referring now to
[0109] In such an embodiment, the load cell base 25 may form a footprint shaped as a trapeze. The supporting members being shaped as “W” and the trapeze shape of the load cell base 25 may be adapted to fit inside or outside of the supporting member. Understandably, the support elements may have other shaped and thus the load cell base 25 may be shaped accordingly in order to fit within the support member shape.
[0110] Referring now to
[0111] In some embodiments, the load cell base 25 may comprise concentric openings 32 and 33 arranged to form a seat allowing the base to be securely restrained to the ground by any fastener 4 such as, but not limited to a concrete anchor, nut or bolt. In yet other embodiments, the depth of the opening 32 and 33 is high enough to clear the top of the anchor 4 below the cavity 31, thus aiming at avoiding mechanical conflict with the load cell 22 and 51 and/or the shimming mechanism 23. Such an opening 33 may be oblong. The oblong shape generally aims at ensuring positioning of the load cell base 25 in or near the center of the support member 1 even when the anchor on the ground 4 is not perfectly aligned with the center of the support member 1. The passage 32 may be adapted to reuse standard anchor bolt 4 to secure the load cell base 25 to the ground. The depth of the oblong hole 32 may be adapted to clear the threading head and the nut of the anchor 29 at the level where the load cell 22 and 51 or the shimming mechanism 23 is positioned 31. Understandably, the opening 33 may have any other shape suited to receive and/or position the load cell base 25.
[0112] The load cell base 25 may be “V-shaped”. Such V-shape allows the installation of a load cell 22 and 51 inside of a “W-shaped” support member 1, as shown in
[0113] The load cell base 25 may further comprise apertures 34 such as threaded holes adapted to receive and fix a retaining plate 23. Such retaining plate 23 generally keeps the load cell 22 and 51 captive inside of the cavity 31 by limiting the upward movement of the load cell 22 and 51.
[0114] The load cell base 25 may further have a thickness adapted to increase rigidity of the said base 25. The increased thickness generally aims at optimizing the seating of the shimming mechanism 24 and of the load cell 22 on a top portion 31 of the load cell base 25. The top portion 31 is generally planar aiming at generally and evenly distributing the load about the said surface 31 and aiming at maximizing the accuracy and the repeatability of the load cell 22 readings.
[0115] Referring now to
[0116] Now referring to
[0117] The cover may also protect the load cell 22 against direct sunlight and reduces the temperature rise which may affect the accuracy of readings due to the lengthening of the load cell material.
[0118] In the present embodiment, the lifting mechanism 27 may be removable. As shown in
[0119] The lifting mechanism 27 may be embodied as a ‘n’ shape support member 27 having a bolt 28 on top. In some embodiments, the top of the load cell 22 is approximatively spaced by one inch from the lifting device when standing on the load cell base. In some embodiments, to raise the load cell 22 and the support member 1 attached to the structure, the bolt 28 is turned into the threaded hole 26 of the load cell head.
[0120] In yet other embodiments, the lifting mechanism 27 is shaped as bridge between on side of the load cell base 25 and the other side of the load cell base 25. In such embodiments, the bridge-shaped lifting mechanism 27 creates a rigid connection between both sided of the load cell base 25.
[0121] As an example, by turning the bolt in a first direction, such as clockwise, the bolt head 28 will be retained by the top of the lifting device. At such a moment, the load cell 22 is lifted from the load cell base 25. Upon lifting the load cell 22 to clear the thickness of a shimming mechanism 24 at the load cell base, the shimming mechanism 24 nay be inserted or placed in the load cell base cavity 31 under the load cell 22. After placing the shimming mechanism 24, by turning the bolt in an opposite direction, such as counter clockwise, the load cell 22 is lowered as the tension of the bolt is released. Once the load cell 22 is fully supported by the shim 24, the lifting device may be removed.
[0122] Referring to the previously described steps, when such steps are executed in the reverse order, the shimming mechanism 24 and the weight applied on the load cell 22 may be removed.
[0123] The lifting mechanism 27 may also comprise attachment means under each leg 272. The attachment means are adapted to be attached or mounted to the support base 2.
[0124] The anchoring element 26 is typically made of rigid material and generally aims at continuously maintaining a rigid connection with the supporting member 1 of the structure during the lifting operation. Once the lifting operation is completed, the lifting device may be removed. The lifting device being removed, the load cell 22 is rigidly maintained to the ground or to a solid structure using the load cell base 25 and the upward locking member 23.
[0125] Now referring to
[0126] Once installed, the load cell 22 is vertically held to the base 25 of the load cell 22 using any locking member. In some embodiments, the upward locking member may be a flat plate 23 covering the lowest opening of the load cell 22 and attached on each side to the load cell base 25. The flat plate 23 may be attached using fastener 44 using the threaded apertures 34.
[0127] When the weighing system is installed in the dirty or cold area, the opening 35, 36 in the load cell can be obstructed by agglomerated matter such as dust, sand, gravel, ice which may limit the free bending of the load cell and distort the measurement process. To prevent such accumulations in the load cell opening 35, 36, the openings 35 and 36 may be filled or at least partially filled with watertight, low compression resistance and very flexible material such as silicone and soft rubber.
[0128] The weight of the structure applied to the support member is transferred and read by the load cell when the load cell holds the support member above the ground. In such embodiments, when the load cell is attached to the support member, the load cell 22 is compressed by the weight of the structure by adding a shimming mechanism under the load cell 22 which holds the assembly together above of the ground.
[0129] The load cell 22 may output a proportional signal from the load applied by the structure to the support member of the structure 1 as soon as the load cell 22 is no longer retained by the lifting mechanism 27 and resting on the shimming mechanism.
[0130] Now referring to the
[0131] Referring now to
[0132] Referring to
[0133] In other embodiments, the load cell 22 be designed not to be directly attached to the support member 1 of the reservoir. In such embodiments, a load cell adapter may be required as shown in
[0134] Referring to
[0135] In such an embodiment, the load cell base 25 may be shaped and may comprise features such as the base illustrated at
[0136] Now referring to
[0137] In some embodiments, the back surface 58 may be adapted to receive one or more fasteners 57 to firmly attach the load cell adapter 52 to the support member 1 of the structure.
[0138] The load cell adapter 52 may further comprise a load cell top seat 59 adapted to transfer the load of a support member 1 to a compression load cell 51 such as a standard “S-type” load cell. The top portion 59 of the load cell seat may also comprise one or many holes to maintain a load cell 51 in place in the load cell adapter 52 using a fastening means such as a bolt or locking pin. Optionally, the load cell adapter 52 may comprise one or more side walls 60 generally aiming at increasing the rigidity of the adapter and at protecting the load cell 51 against shocks and others unwanted elements and/or at increasing the stability when lateral force is applied, such as but not limited to wind.
[0139] In such an embodiment, the load cell adapter 52 may be attached to the support member 1 of the reservoir, typically above the load cell base 25. In some embodiments, the distance between the load cell top seat 59 of the adapter 52 and the seat of the cavity 31 of the load cell base 25 should be few millimetres less than the height of a load cell to be inserted in order the load applied by the support member 1 may compress the load cell.
[0140] The load cell adapter 52 may further comprise an anchoring element 53 to attach any lifting mechanism 55 during the lifting operation.
[0141] In such an embodiment, the adapter 52 is attached to the supporting member of the reservoir. To insert the load cell between the base 25 and the top seat of the adapter 59, the adapter 52 may be lifted. Referring to
[0142] In some embodiments, the method to lift the adapter 52 may comprise inserting the grip pin 54 in the anchor facility 53 of the adapter 52 and placing each lever support member 56 on the base 25 while the handle 55 is in upper position. The method may further comprise downwardly pivoting the handle 55 about a center axis, the center axis being around the grip pin 54 inserted in the anchor facility 53. Upon such pivoting of the handle 55, the tool separates the base 25 and the grip pin 54 and leaving enough space to insert the load cell 51. The geometry of the pivots of the lever provides a zero force when the handle is at the lower position to effortlessly install the load cell 51. Once the load cell 51 is inserted, the handle 55 may be upwardly moved closes the space between the base 25 and the grip pin 54, the load cell 51 is thus put in compression. The lever tool 70 may be released at the upper position.
[0143] Now referring to
[0144] In some embodiments, as shown in
[0145] Now referring to
[0146] Understandably, the grip pin 54 may be replaced with any other type of fastener to comply with other type of anchor facility in such a way that it can be used with other embodiments of the weighing system.
[0147] In some embodiments, the method may further comprise adding a permanent protecting soft material to avoid any perturbing elements affecting free movement of the structure support member, such as but not limited to snow, ice, grain, animal feed, gravel. Such perturbing elements may get lodged in free space left between the structure support member and the ground while the weight of the reservoir is fully supported by the load cell 22 or 51. The protecting material may have mechanical properties allowing many compressions and expansions while maintaining its original volume. As an example, the protecting material may be made of silicon. The protecting material may also have a very weak compression resistance which is not affecting the normal compression to the load cell by the load applied by the reservoir.
[0148] Referring now to
[0149] Referring to the
[0150] Now referring to the