Radiation collector and method of manufacture thereof
11409090 · 2022-08-09
Assignee
Inventors
Cpc classification
F21S11/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B19/0028
PHYSICS
International classification
Abstract
Non-imaging radiation collecting and concentrating devices, and assemblies, are disclosed. The non-imaging radiation collecting and concentrating devices comprise an entrance aperture for receiving incoming radiation, an exit aperture located opposite to the entrance aperture for outputting concentrated radiation, and one or more concaved reflectors arranged between the entrance and exit apertures. The concaved reflectors define an acceptance angle of the device relative to an optical axis thereof and configured such that their optical focuses are located between edges of the exit aperture and the optical axis, thereby substantially preventing escape of the incoming radiation received in the entrance aperture within the acceptance angle and providing substantial uniform radiation collection at the exit aperture of the device.
Claims
1. A non-imaging radiation collecting and concentrating device comprising: an entrance aperture for receiving incoming radiation, an exit aperture located opposite to said entrance aperture for outputting concentrated radiation, and one or more concaved reflectors arranged between said entrance and exit apertures, said one or more concaved reflectors defining an acceptance angle of the device relative to an optical axis thereof and configured such that optical focuses thereof are located between an edge of said exit aperture and said optical axis, thereby substantially preventing escape of the incoming radiation received in the entrance aperture within said acceptance angle and providing substantial uniform radiation collection at the exit aperture of the device; wherein a distance between the optical focus of each of the one or more concaved reflectors and an edge of the exit aperture is such that the radiation concentrated by said one or more concave reflectors is focused to the exit aperture without hitting another concaved reflector of the device; wherein the distance between the optical focus of each of the one or more concaved reflectors and the opposite edge of the exit aperture is about 0.05 to 0.27 of a dimension of the exit aperture.
2. A method of constructing the radiation collector according to claim 1, the method comprising: providing one or more concaved reflectors, each of the one or more concaved reflectors configured to reflect and concentrate incident radiation onto a focal region thereof; and arranging said one or more concaved reflectors to define the entrance aperture for receiving the incident radiation, the exit aperture for outputting the radiation reflected and concentrated by said one or more concaved reflectors, and the optical axis extending along centers of said apertures, such that the focal region of each of the one or more concaved reflectors is obtained between the edge of the exit aperture and the optical axis.
3. The method of claim 2, further comprising configuring the one or more concaved reflectors for locating the focal regions thereof at a distance from an edge of the exit aperture such that the radiation concentrated by said one or more concaved reflectors is focused to the exit aperture without hitting another concaved reflector of the device.
4. The method of claim 3 wherein configuring the one or more concaved reflectors comprises adjusting a concave depth of the at least some of the reflectors.
5. The method of claim 3 wherein the one or more concaved reflectors are parabolic reflectors and wherein configuring of the one or more concaved reflectors comprises adjusting at least one of a parabolic focus, parabolic directrix, or parabolic vertex, of said parabolic reflectors.
6. The method of claim 2, further comprising using the radiation collector to collect solar radiation.
7. The method of claim 6, further comprising configuring at least some of the one or more concaved reflectors to define acceptance angle of the device of about 20° to 30°.
8. The method of claim 6, further comprising configuring at least some of the one or more concaved reflectors to obtain a concentration ratio of about 2 to 3.
9. The method of claim 2, further comprising adjusting heights of at least some of the one or more concaved reflectors to set a dimension of the entrance aperture.
10. The non-imaging radiation collecting and concentrating device of claim 1 wherein the incoming radiation is received from a solar radiation source.
11. The non-imaging radiation collecting and concentrating device of claim 10 wherein the acceptance angle of the device is about 20° to 30°.
12. The non-imaging radiation collecting and concentrating device of claim 10 wherein concentration ratio of the device is in the range of 2 to 3.
13. The non-imaging radiation collecting and concentrating device of claim 1 wherein the one or more concaved reflectors comprises two concaved reflectors symmetrically positioned one in front of the other.
14. A radiation collecting and concentrating device having a polygon funnel-shaped structure constructed by intersection of two or more of the non-imaging radiation collecting and concentrating devices of claim 13.
15. The non-imaging radiation collecting and concentrating device of claim 1 wherein the one or more concaved reflectors are configured such that the optical focus of each of the one or more concaved reflectors is located either within a region defined by the exit aperture, or above or below the exit aperture.
16. The non-imaging radiation collecting and concentrating device of claim 1, wherein the distance between the optical focus of each of the one or more concaved reflectors and the opposite edge of the exit aperture is about two tenths of a dimension of the exit aperture.
17. The non-imaging radiation collecting and concentrating device of claim 1 wherein a height of the non-imaging radiation collecting and concentrating device is adjusted to set dimension of the entrance aperture.
18. The radiation collecting and concentrating device of claim 1 wherein the one or more concaved reflectors are constructed as a surface revolution of a concaved curve about the optical axis of the device.
19. A lighting system, comprising an array of radiation collectors arranged for collection of radiation of a celestial radiation source throughout a predefined trajectory thereof, said array of radiation collectors comprising one or more of the non-imaging radiation collecting and concentrating devices according to claim 1.
20. A collector assembly, comprising: an array of the radiation collector according to claim 1, said array of radiation collectors configured to form an equilateral radiation collection front for efficiently transferring concentrated light outputted from said array of radiation collectors towards a corresponding equilateral output opening.
21. A method of modifying a non-imaging radiation collecting and concentrating device having one or more concaved radiation reflecting elements arrange about an optical axis of the device to define entrance and exit apertures thereof, the method comprising: adjusting a concave depth of the one or more radiation reflecting elements such that optical focuses thereof are shifted a predefined distance from edges of the exit aperture towards the optical axis of the non-imaging radiation collecting and concentrating device, to thereby prevent escape of incoming radiation received at the entrance aperture and provide a substantial uniform radiation collection profile; wherein a distance between the optical focus of each of the one or more concaved radiation reflecting elements and the edge of the exit aperture is such that the radiation concentrated by said one or more concave reflectors is focused to the exit aperture without hitting another concaved reflector of the device; wherein the distance between the optical focus of each of the one or more concaved reflectors and the opposite edge of the exit aperture is about 0.05 to 0.27 of a dimension of the exit aperture.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to understand the invention and to see how it may be carried out in practice, embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings. Features shown in the drawings are meant to be illustrative of only some embodiments of the invention, unless otherwise implicitly indicated. In the drawings like reference numerals are used to indicate corresponding parts, and in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
(14) One or more specific embodiments of the present application will be described below with reference to the drawings, which are to be considered in all aspects as illustrative only and not restrictive in any manner. In an effort to provide a concise description of these embodiments, not all features of an actual implementation are described in the specification. Elements illustrated in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the invention. Though dimensions are indicated for some elements in the figures, these dimensions are provided by way of example only, and the invention is of course not limited to these specific examples. This invention may be provided in other specific forms and embodiments without departing from the essential characteristics described herein.
(15) The present invention provides novel stationary radiation collection device configurations designed to provide substantially uniform radiation collection within a predetermined angular span of the device and throughout a trajectory of a moving radiation source. The classical CPC designs commonly used nowadays in non-imaging applications are optimized to maximize collection of diffused and direct radiation emitted from a moving celestial source and concentrate it onto an area of minimum size. During experimentation and simulation of such classical CPC designs, using a realistic finite sized Solar Source, the inventors hereof surprisingly realized that these designs are not capable of providing uniform collection of radiation across the angular span of the device, particularly due to abrupt collection drop occurring at edge regions of their acceptance ranges. For these and other reasons it was understood that the classical CPC designs are not suitable for lighting applications, which initiated further research and experimentations in attempt to resolve these deficiencies.
(16) Although the following disclosure relates to radiation collection techniques and devices employing parabolic reflectors/surfaces, and particularly to modified CPC designs, it should be understood that the invention is not limited to such parabolic reflectors/surfaces and CPC designs, and that other types of curved/concaved reflectors/surfaces may be similarly used to provide radiation collecting devices providing substantially uniform radiation collection profiles, using the techniques and configurations described hereinabove and hereinbelow.
(17) A short discussion about the classical CPC designs exemplified in
(18) In classical CPC designs 10, in order to maximize the total radiation collection of the device, the parabolic focus of the parabolic reflectors must pass through the opposite edges of the exit aperture 14, and the parabola axis of each parabolic reflector must be tilted at an angle θ.sub.c with respect the optical axis 10s of the device, that is equal to the half angle of the angular span of the device, within which incident radiation received at the entrance aperture 13 cannot escape out of the device 10. Particularly, as shown in
(19) The angle θ.sub.c between each of the parabola axes 12a and 12b of the parabolic reflectors and the optical axis 10s of the device equals to half of the angle defined between the lines 10v bounding the incident radiation, and defines the acceptance angle of the CPC device 10. The concentration value of the CPC device 10 is defined by the ratio between the widths of the entrance and exit apertures (W.sub.A/W.sub.a). It is noted that though the classical CPC device 10 as a three-dimensional structure, it is sometimes referred to as a two-dimensional CPC since it is constructed from two symmetrically positioned parabolic reflectors. The height H of the classical CPC device (also referred to herein as full-height) is typically determined by the following equation:
H=0.5.Math.W.sub.a.Math.Cot θ.sub.c.Math.(1+1/Sin θ.sub.c). (1)
Such classical CPC devices are generally oriented in East-West direction for allowing effective collection of solar radiation throughout the day-time trajectory of the sun in the sky.
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(21) It is noted that although the plots shown in
(22) Optionally, and in some embodiments preferably, the height of the parabolic reflectors of the CPC device are reduced to about half of the full-height given by equation (1) hereinabove. Though the radiation collection of such reduced height CPC implementations (also referred to herein as truncated CPC devices) is somewhat reduced (˜7%), this reduction in the flux collection is considered acceptable since the reflective surface areas of the device are substantially reduced, resulting in a substantially smaller CPC device, which simplifies its production and reduces costs.
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(25) In
(26) In
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(28) In static solar lighting applications, which strongly rely on uniform light collection across angular design acceptance angles of their CPC collectors, the decreased radiation collection obtained near the edge of the acceptance angle (as shown in
(29) It is evident from the simulation results provided in
(30) The present application aims to provide CPC collector designs suitable for static solar lighting applications. Design considerations for such applications includes, inter alia, maintaining a substantially constant radiation collection acceptance properties across the designed angular span (i.e., between −θ.sub.c and +θ.sub.c), obtaining minimal overall collection loss (integrated over the angular span).
(31) In addition, an important practical consideration in some embodiments is keeping a minimal height H of the CPC collector, since higher CPC troughs perform poorly in cloudy diffused conditions. The full-height CPC trough-shaped devices also entail larger reflector areas, cost and weight.
(32) A possible solution to the above is, in some embodiments, the use of a CPC collector designed for a wider angular span. For example, a CPC collector requiring uniform radiation collection within some predetermined angular span (e.g., 25°), may be designed to provide a somewhat greater angular span (e.g., 30°), so as to move the diminished collection zone out of the effective working angle of the device.
(33) By way of a non-limiting example,
(34) In order to resolve the above-mentioned deficiencies, in preferred embodiments modified CPC collectors are designed such that the parabolic focuses of their parabolic surfaces is shifted inwardly towards the centerline of the exit aperture of the device. As the rays of the solar sources are concentrated to a strip centered about the parabola focuses of the parabolic surfaces, moving their parabola focuses inwardly into the exit aperture ensures that all of the radiation received at the entrance aperture within the angular span of the device is trapped and cannot escape out of the device, and thus concentrated and hits the target (not shown) of the device. In this way, when the illumination angles of the incoming radiation are near, or equal to, the acceptance angle of the modified CPC device, the collected radiation is concentrated along a strip shifted inwardly towards the centerline of the exit aperture of the device, which prevents the escape of portions of the incoming radiation out of the device (exemplified in
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(36) It is now understood that for concentration ratios of about 2 the shift distance q of the focuses f.sub.a and f.sub.b of the parabolic surfaces 31a and 31b towards the centerline 14c of the exit aperture 14 can be set up to 0.27 of the width W.sub.a of the exit aperture 14. Optionally, and in some embodiments preferably, the shift distance q of the focuses f.sub.a and f.sub.b of the parabolic surfaces 31a and 31b towards the centerline 14c of the exit aperture 14 is about 0.2 of the width W.sub.a of the exit aperture (i.e., q/W.sub.a≅0.2).
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(38) As seen in
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(42) Of course, the intersecting of more than two modified two-dimensional CPC devices 30 may be used to construct other polygon-shaped funnel-shaped modified truncated (or full-height) CPC devices. For example, and without being limiting,
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(45) It is noted that similar target objects (not necessarily of cylindrical shape) can be used at the exit aperture of any of the modified (truncated or full-height) CPC devices described herein, to receive the collected radiation and deliver it to a predetermined location/facility. The shift distance q of the focus of the parabolic surfaces of the different modified CPC devices described herein is in some embodiments about 0.02 to 0.27 of the width W.sub.a of the exit aperture of the respective CPC device, optionally about 0.2 of the width W.sub.a of the exit aperture (i.e., q/W.sub.a≅0.2).
(46) The radiation collectors, and modified (truncated or full-height) CPC devices, described herein, may be fabricated from any good quality mirrors for the collected wavelength, such as, but not limited to, metallic, polymer or glass mirrors. Such radiation collectors may also be constructed using total internal reflection (TIR) effect, by creating a high refractive index volume, contained within the following surfaces: input and output plains, symmetrical concave (parabolic or other) converging/tapering surfaces, that are being immersed in a relatively lower refractive index medium. A TIR CPC would be an effective solution in relatively smaller CPCs due to weight considerations. Possible production methods may include, but not limited to: sheet-metal forming including curve approximation by division into flat segments, composite materials lamination, vacuum formed thermo-polymers, cold molding of flexible sheets, and spatial positioning of discreet mirrored facets combined to form the aforementioned converging/tapering concave reflective surfaces.
(47) One or more reflective layers (e.g., silver, gold, aluminum or any other reflective substance, such as, but not limited to reflective polymer) may be applied (e.g., by sputtering, electroplating or painting) at least on the inner surfaces of the reflectors. The concentration ratio (W.sub.A/W.sub.a) of the modified CPC devices can effectively be in the range of 1 to the maximal possible concentration (for a 2D CPC in air would being about 1/sin(θ.sub.c) or up to 1/sin.sup.2(θ.sub.c) in case of a surface revolution 3D CPC).
(48) As discussed and exemplified hereinabove, while the height of some embodiments of the modified CPC device is somewhat increased in comparison to the height of the classical CPC design having the same exit aperture and same acceptance angle (also referred to herein as the counterpart classical CPC design), but the increase in the height of the modified CPC devices described herein is relatively small (about 0.1 to 0.31 of the height of the counterpart classical CPC design).
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(50) The following table presents various results obtained in the solar radiation source simulations of the various modified truncated CPC designs described hereinabove:
(51) TABLE-US-00001 1 - 2 - 3 - Modified 4 - Modified 5 - Modified Classical Classical θ.sub.c = 25°, focus θ.sub.c = 25°, focus θ.sub.c = 25°, focus CPC type θ.sub.c = 25° θ.sub.c = 30° shift of 0.1 .Math. W.sub.a shift of 0.2 .Math. W.sub.a shift of 0.27 .Math. W.sub.a Total flux 328,941 310,797 306,684 309,455 314,774 Collected (lux) Total [%] 100% 94% 93% 94% 96% compared to type 1 Min/Max [%] 64% 89% 89% 89% 94% at 0~25° CPC Height 412.5 779.4 456.4 541 746.3 [mm] Height [%] 100% 189% 111% 131% 181% compared to type 1
(52) The concentration ratios of all CPC devices/types in the above table are W.sub.A/W.sub.a=2. As seen from the above results, the modified CPC design of type 3 or 4 (θ.sub.c=25°, focus shift of 0.1.Math.W.sub.a or 0.2.Math.W.sub.a) appears to provide good results with relatively small increase in the height of the device and somewhat reduced flux collection performance.
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(56) In
(57) It is thus appreciated that the modified (focus shifted, truncated or non-truncated) CPC designs disclosed herein, provide optimal performance suited to static solar lighting system. In particular, these modified CPC designs provide: substantially uniform light collection across the designed angular span with a realistic finite sized Solar source; relatively high efficiency overall performance (minimal loss when compared to classic CPC designs); good performance in clear and cloudy conditions; and minimal cost, size, and weight, due to relatively low height parabolic reflectors of the modified CPC designs.
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(59) In this specific and non-limiting example the radiation collectors array of assembly 80 comprises four elongated radiation collectors, 81, 82, 83 and 84, aligned side by side one parallel to the other, and tilted such that their light collecting openings substantially face the radiation source. Each of the radiation collectors comprises a radiation guiding portion 77 configured to direct and concentrate the collected radiation towards an output opening thereof. The large-tilted opening 85t of the radiation guiding structure 85 is configured to receive the concentrated radiation from the radiation guiding portions 77 of the radiation collectors.
(60) The radiation guiding structure 85 comprises a major (large) reflector 85r portion having a curved/arced shape facing the output openings of the radiation guiding portions 77 of the radiation collectors, 81, 82, 83 and 84, and a minor (small) reflector 85s portion having a flat or slightly curved shape. The major reflector 85r is configured to direct the light received from the output openings of the radiation guiding portions 77 towards the small-horizontal opening 85p and/or the minor reflector 85r, and the minor reflector 85r is configured to direct internally reflected rays towards the small-horizontal opening 85p and/or the major reflector 85r.
(61) Optionally, and in some embodiments preferably, each radiation guiding portion 77 of the radiation collectors comprises a relatively short anterior reflector portion 77s, a relatively longer posterior reflector portion 77g, and a tilted reflector portion 77r connecting between the anterior and posterior reflector portions, 77s 77g, of adjacently located radiation reflectors. The tilted reflector portions 77r are configured to direct internally reflected rays towards the small-horizontal opening 85p and/or the major reflector 85r.
(62) This configuration of the radiation collector assembly 80 provides a substantially stable collector structure that can be easily and readily installed on roofs of buildings, or any flat horizontal surface, per design needs. The radiation collector assembly 80 can advantageously arrange an array of radiation collectors to form a substantially equilateral radiation receiving front 88 i.e., having an equilateral polygonal cross-section shape, allowing to efficiently transfer the concentrated radiation via corresponding equilateral openings, 85t and 85p, of the radiation guiding structure 85. This configuration further simplifies the interfacing between the equilateral output opening 85p of the radiation guiding structure 85 and a radiation guiding element having a circular cross-section shape (not shown), as ordinarily used in solar applications, and minimize radiation losses associated therewith. For improved efficiency, the internal light/radiation reflecting faces of the radiation guiding structure 85 also has a substantially corresponding equilateral polygonal cross-sectional shape tapering from the large-tilted opening 85t towards the small-horizontal opening 85p.
(63) In this specific and non-limiting example four elongated radiation collectors, 81 82 83 and 84, are arranged side by side in parallel to form a substantially square radiation receiving front 88 to efficiently concentrate and transfer collected radiation to the radiation guiding structure 85 having substantially square openings, 85t and 85p, and a substantially square cross-sectional shape formed by its internal reflecting faces. it is noted that the radiation collectors, 81 82 83 and 84, can be implemented by any one of the CPC devices disclosed herein or known in the art.
(64) Optionally, and in some embodiments preferably the radiation collectors, 81 82 83 and 84, are implemented by any one of the radiation collection apparatuses described in international patent application No. PCT/IL2017/050024, of the same applicant hereof, the disclosure of which is incorporated herein by reference.
(65) The modified CPC/radiation collector designs disclosed herein can be used in a great variety of solar applications, such as, but not limited to, passive and active solar heating, space heating and hot water production, heat pumps and sorption cooling, air conditioning, and refrigeration systems, industrial air and water systems for process heat, desalination, and solar chemical systems for thermal power systems.
(66) As described hereinabove and shown in the associated figures, embodiments of the present invention provides modified CPC/radiation collector designs optimized for substantially uniform radiation collection at the price of slightly enlarged device dimensions and somewhat reduced flux collection. While particular embodiments of the invention have been described, it will be understood, however, that the invention is not limited thereto, since modifications may be made by those skilled in the art, particularly in light of the foregoing teachings. As will be appreciated by the skilled person, the invention can be carried out in a great variety of ways, employing more than one technique from those described above, all without exceeding the scope of the invention.