Extruder Device, Extruder System and Use of an Extruder Device and/or of an Extruder System
20220250276 · 2022-08-11
Inventors
- Jens HAEFNER (Stuttgart, DE)
- Tobias Huth (Stuttgart, DE)
- Knut Kasten (Ostfildern, DE)
- Peter MOEGLE (Leinfelden, DE)
Cpc classification
B28B3/2672
PERFORMING OPERATIONS; TRANSPORTING
E04G2021/049
FIXED CONSTRUCTIONS
B33Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B28B1/001
PERFORMING OPERATIONS; TRANSPORTING
B28B3/2681
PERFORMING OPERATIONS; TRANSPORTING
International classification
B28B1/00
PERFORMING OPERATIONS; TRANSPORTING
B28B3/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An extruder apparatus for the extrusion of a strand of building material for 3D printing of a structural part includes an extruder nozzle and at least one cover element. The extruder nozzle has a discharge opening for the discharge of the strand of building material out of the extruder apparatus. The at least one cover element is designed to cover at least a part of the discharge opening such that an opening cross section of at least one uncovered part of the discharge opening specifies a strand cross section of the discharged strand of building material.
Claims
1.-15. (canceled)
16. An extruder apparatus for extrusion of a strand of building material for 3D printing of a structural part, comprising: an extruder nozzle, wherein the extruder nozzle has a discharge opening for discharge of the strand of building material out of the extruder apparatus; and at least one cover element, wherein the at least one cover element is designed to cover at least a part of the discharge opening such that an opening cross section of at least one uncovered part of the discharge opening specifies a strand cross section of the discharged strand of building material.
17. The extruder apparatus as claimed in claim 16, wherein the at least one cover element is designed to be variably settable for purposes of variably settably covering the discharge opening for purposes of variably setting the opening cross section for purposes of variably setting the strand cross section during the discharge of the strand of building material.
18. The extruder apparatus as claimed in claim 17, wherein the at least one cover element is designed to be variably settable for purposes of separating off the discharged strand of building material from the extruder apparatus at the discharge opening.
19. The extruder apparatus as claimed in claim 16, wherein the at least one cover element is designed for variably settable arrangement on the discharge opening so as to be in contact with the extruder nozzle.
20. The extruder apparatus as claimed in claim 16, wherein the extruder nozzle specifies a discharge direction of the strand of building material out of the extruder apparatus, and wherein the at least one cover element has at least one cover surface for partially covering the discharge opening, wherein the at least one cover surface is designed for non-parallel orientation with respect to the discharge direction.
21. The extruder apparatus as claimed in claim 16, wherein the extruder nozzle has multiple peripheral walls, wherein the multiple peripheral walls peripherally define the discharge opening, and at least two of the peripheral walls are designed to be variably settable for purposes of variable arrangement with respect to one another for purposes of variably setting the discharge opening during the discharge of the strand of building material.
22. The extruder apparatus as claimed in claim 16, wherein at least one of: the extruder nozzle has at least one peripheral wall, wherein an extent of the extruder apparatus in a vertical direction is defined by the peripheral wall and wherein the discharge opening is peripherally partially defined by the peripheral wall, an extent of the extruder apparatus in a horizontal direction is defined by the at least one cover element, or the extruder apparatus has a deflecting device, wherein the deflecting device is arranged upstream of the discharge opening and is designed to deflect a flow of building material in the direction of the discharge opening.
23. The extruder apparatus as claimed in claim 16, wherein the at least one cover element is designed to cover the at least one part of the discharge opening such that the opening cross section is at least divided into two parts with an interruption in a horizontal direction.
24. An extruder system for extrusion of a strand of building material for 3D printing of a structural part, comprising: an extruder apparatus as claimed in claim 16; and a controllable movement apparatus, wherein the movement apparatus is designed to at least translationally move the extruder apparatus during the discharge of the strand of building material.
25. The extruder system as claimed in claim 24, wherein the movement apparatus is designed to move the extruder apparatus in a horizontal movement direction, and wherein the extruder apparatus is designed to discharge the strand of building material out of the extruder apparatus in a discharge direction, which is non-orthogonal with respect to the movement direction, during the movement, and/or wherein the extruder system is designed for the discharge of the strand of building material out of the extruder apparatus with a variably settable discharge speed, and wherein the movement apparatus is designed to move the extruder apparatus with a movement speed which is approximately equal to the discharge speed during the discharge.
26. The extruder system as claimed in claim 24, further comprising: a controllable building material pump, wherein the building material pump is designed to convey building material out of the extruder apparatus.
27. The extruder system as claimed in claim 26, further comprising: at least one controllable setting apparatus, wherein the at least one setting apparatus is designed for variably setting the at least one cover element and/or at least one peripheral wall.
28. The extruder system as claimed in claim 27, further comprising: a controllable vibrating apparatus, wherein the vibrating apparatus is designed to vibrate the at least one cover element.
29. The extruder system as claimed in claim 28, further comprising: a control device, wherein the control device is designed to automatically control the movement apparatus, the building material pump, the at least one setting apparatus, and/or the vibrating apparatus, in a manner dependent on data of the structural part to be printed.
30. The use of an extruder apparatus as claimed in claim 16 for the extrusion of a strand of building material for 3D printing of a structural part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Further advantages and aspects of the invention will emerge from the claims and from the following description of preferred exemplary embodiments of the invention, which are discussed below with reference to the figures.
[0039]
[0040]
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DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0055]
[0056] In the exemplary embodiment shown in
[0057] In the exemplary embodiments shown, the at least one cover element 8, 8a, 8b has a variably settable design, in particular is movable, in particular in/counter to a first peripheral direction y and/or second peripheral direction z, in particular relative to the discharge opening 2 or the extruder nozzle 5, for the variably settable covering of the discharge opening 2 for the variably setting of the opening cross section 3 for the variable setting of the strand cross section 4, in particular during the discharge of the strand ST of building material BS.
[0058] In detail, the at least one cover element 8, 8a, 8b is designed to be variably settable for the purposes of separating off, in particular cutting off, the discharged strand ST of building material BS from the extruder apparatus 1, in particular at the discharge opening 2.
[0059] In the exemplary embodiments shown, the at least one cover element 8, 8a, 8b has a cutting plate or a blade 8K, 8aK, 8bK.
[0060] Furthermore, in the exemplary embodiment shown in
[0061] Furthermore, in the exemplary embodiments shown, the at least one cover element 8, 8a, 8b is designed for in particular variably settable arrangement on the discharge opening 2, in particular so as to be in contact with the extruder nozzle 5.
[0062] In a first setting shown in
[0063] In a second setting which is shown in
[0064] In a third setting which is shown in
[0065] In a setting shown in
[0066] The extruder nozzle 5 furthermore specifies an in particular horizontal discharge direction x of the strand ST of building material BS out of the extruder apparatus 1. The at least one cover element 8, 8a, 8b has at least one cover surface 8F, 8aF, 8bF for partially covering the discharge opening 2. The at least one cover surface 8F, 8aF, 8bF is designed to be oriented non-parallel, in particular orthogonally, with respect to the discharge direction x.
[0067] In addition, the extruder nozzle 5 has multiple peripheral walls 7a, 7b, 7c, 7d, four in the exemplary embodiments shown. The peripheral walls 7a, 7b, 7c, 7d peripherally define the discharge opening 2. Furthermore, at least two, in the exemplary embodiments shown exactly two, of the peripheral walls 7a, 7b are designed to be variably settable for the purposes of variable arrangement with respect to one another for the purposes of variable setting of the discharge opening 2, in particular during the discharge of the strand ST of building material BS.
[0068] In the exemplary embodiments shown, a left-hand peripheral wall 7a and a right-hand peripheral wall 7b are in particular each designed to be variably settable, in particular movable in/counter to the first peripheral direction y, for the purposes of variably setting an opening width BO of the discharge opening 2. Additionally or alternatively, in alternative exemplary embodiments, a lower peripheral wall and/or an upper peripheral wall may in particular each be designed to be variably settable, in particular in/counter to the second peripheral direction, for the purposes of variably setting an opening height of the discharge opening.
[0069] In a first setting shown in
[0070] In a second setting shown in
[0071] In the embodiments shown, an opening height HO of the discharge opening 2 is 50 mm, in particular in the second peripheral direction z.
[0072] In detail, the extruder apparatus 1 has a hose 40 that is expandable, in particular by approximately a factor of 2, wherein the expandable hose 40 is arranged and designed to seal off the peripheral walls 7a, 7b, 7c, 7d against a peripheral discharge of building material BS, as shown in
[0073] Additionally or alternatively, at least one of the peripheral walls 7c, 7d is designed for being peripherally pivoted open, in particular in/counter to the second peripheral direction z, as shown in
[0074] Furthermore, an extent of the extruder apparatus 1 in an in particular vertical direction, in particular counter to the second peripheral direction −z, is defined by the in particular lower peripheral wall 7c. The discharge opening 2 is peripherally defined partially, in particular in the direction −z, by the in particular lower peripheral wall 7c.
[0075] Additionally or alternatively, an extent of the extruder apparatus 1 in an in particular horizontal direction, in particular in the discharge direction x, is defined by the at least one cover element 8, 8a, 8b.
[0076] Additionally or alternatively, the extruder apparatus has a deflecting device 9. The deflecting device 9 is arranged upstream of the discharge opening 2 and is designed to deflect a flow of building material BS, in particular from a pipe flange, in the direction, in particular in the discharge direction x, of the discharge opening 2.
[0077] Furthermore, the extruder system 20 has an in particular controllable movement apparatus 22, as shown in
[0078] In the exemplary embodiments shown, the movement apparatus 22 has a movement arm. Additionally or alternatively, the movement apparatus 22 and/or the extruder apparatus 1 are/is designed to move the extruder apparatus 1 in rotation, in particular during the discharge of the strand ST of building material BS. In detail, the extruder apparatus 1 is rotatable about a longitudinal axis of the pipe flange by means of an in particular electric motor and in particular a screw drive.
[0079] In detail, the movement device 22 is designed to move the extruder apparatus 1 in an in particular horizontal movement direction −x. The extruder apparatus 1 is designed for the discharge of the strand ST of building material BS out of the extruder apparatus 1 in the discharge direction x which is non-orthogonal, in particular opposite, to the movement direction −x, in particular during the movement.
[0080] Additionally or alternatively, the extruder system 20, in particular the extruder apparatus 1, is designed for the discharge of the strand ST of building material BS out of the extruder apparatus 1 with an in particular variably settable discharge speed vx. The movement apparatus 22 is designed to move the extruder apparatus 1 at a movement speed v-x approximately equal to the discharge speed vx, in particular during the discharge.
[0081] Furthermore, the extruder system 20 has an in particular controllable building material pump 23, as shown in
[0082] In the exemplary embodiments shown, the building material pump is discontinuous, in particular a piston pump. Additionally or alternatively, the extruder system 20 has a building material conveying line, wherein the building material conveying line connects the building material pump 23 to the extruder apparatus 1 for a stream of building material BS from the building material pump 23 through the building material conveying line to the extruder apparatus 1.
[0083] In addition, the extruder system 20 has at least one in particular controllable setting apparatus 217a, 217b, 218a, 218b. The at least one setting device 217a, 217b, 218a, 218b is designed for the variable setting of the at least one in particular variably settable cover element 8, 8a, 8b and/or of the at least one in particular variably settable peripheral wall 7a, 7b.
[0084] In the exemplary embodiments shown, the extruder apparatus 1 has the at least one setting apparatus 217a, 217b, 218a, 218b.
[0085] In detail, in
[0086] Furthermore, in
[0087] In the exemplary embodiment shown in
[0088] Furthermore, in
[0089] Furthermore, in
[0090] In addition, in
[0091] In the exemplary embodiment shown in particular in each case in
[0092] Furthermore, the extruder system 20 has an in particular controllable vibrating apparatus 25, as shown in
[0093] In the exemplary embodiment shown, the extruder apparatus 1 has the vibrating apparatus 25. Additionally or alternatively, the vibrating apparatus 25 is an eccentric.
[0094] Furthermore, the extruder system 20, in particular the extruder apparatus 1, has a number of in particular controllable injection nozzles, in particular cyclically operated high-pressure nozzles with a pressure greater than 10 bar, in particular greater than 100 bar. The injection nozzles are designed for injecting, in particular for admixing or introducing, an additive, in particular concrete accelerator, in particular directly into the building material BS before it is discharged. This, in particular the high pressure, allows the additive to be widely distributed such that no further mixing element is required. In detail, the number of injection nozzles is arranged above the extruder nozzle 5 or the peripheral wall 7d in the second peripheral direction z and/or behind the extruder nozzle 5, and in particular the deflecting device 9, counter to the discharge direction −x. This, in particular the arrangement, makes it possible that, in pumping intervals or interruptions in the printing process, the smallest possible amount of activated building material, in particular concrete, is present in the extruder system 20, in particular the extruder apparatus 1, and/or has to be disposed of.
[0095] The extruder system 20 furthermore has a control device 24. The control device 24 is designed to in particular automatically control the in particular controllable movement apparatus 22 and/or the in particular controllable building material pump 23 and/or the at least one in particular controllable setting apparatus 217a, 217b, 218a, 218b and/or the in particular controllable vibrating apparatus 25, and in particular the number of in particular controllable injection nozzles, in a manner dependent on data DBWT of the structural part BWT to be printed.
[0096] In addition, the extruder system 20, in particular the extruder apparatus 1, is designed to deposit the discharged strand ST such that the in particular deposited strand ST maintains its strand cross section 4, in particular of the discharged strand ST.
[0097] Furthermore, the strand ST may be deposited, in particular in layers, on an already extruded strand ST and/or a further strand ST may be deposited, in particular in layers, on the strand ST, as shown in
[0098] In particular,
[0099] In detail, the rectangular strand cross section 4 shown in particular in each case in
[0100] The rectangular strand cross section 4 shown in particular in each case in
[0101] The rectangular strand cross section 4 shown in
[0102] The rectangular strand cross section 4 shown in
[0103] The rectangular strand cross section 4 shown in particular in each case in
[0104] The rectangular strand cross section 4 shown in
[0105] The rectangular strand cross section 4 shown in
[0106] The rectangular two-part strand cross section 4 shown in particular in each case in
[0107] The rectangular strand cross section 4 shown in
[0108] The rectangular strand cross section 4 shown in particular in each case in
[0109] Thus, a transition between two thicknesses of a structural part or of a wall BWT can be configured without shoulders, as shown in
[0110] Additionally or alternatively, a non-vertical or non-perpendicular structural part or a non-vertical wall BWT with a transition to a vertical or perpendicular section can be produced, as shown in
[0111] Additionally or alternatively, a strand or a layer or a ply ST of a structural part or a wall BWT can be made narrower, in particular in order to create a horizontal channel for an electrical line, for example, as shown in
[0112] Additionally or alternatively, slots may be produced vertically in a strand or a layer or a ply ST and horizontally on an outer side of the strand ST, as shown in
[0113] Further additionally or alternatively, a support structure such as a lattice may be arranged and/or is arranged on those strands ST which do not extend over the entire maximum opening width BO, in order to allow at least one further strand ST to be deposited. This can make it possible to prevent soft building material from sagging downward into the space, in particular hollow space.
[0114] Additionally or alternatively, a structural part can thus be produced with a decorative surface, as shown in
[0115] Additionally or alternatively, a surface of a structural part or a wall BWT can thus have a QR code, as shown in
[0116] As the exemplary embodiments shown and discussed above make clear, the invention provides an advantageous extruder apparatus for the extrusion of a strand of building material for 3D printing of a structural part, which extruder apparatus has improved characteristics, in particular allows more degrees of freedom. The invention furthermore provides an extruder system having such an extruder apparatus, and the use of such an extruder apparatus and/or of such an extruder system.