METHOD OF MOUNTING A SELF-HOISTING CRANE ON A WIND TURBINE AND SELF-HOISTING CRANE
20220250877 ยท 2022-08-11
Assignee
Inventors
Cpc classification
B66C23/185
PERFORMING OPERATIONS; TRANSPORTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2230/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B66C23/18
PERFORMING OPERATIONS; TRANSPORTING
B66C23/68
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The crane is hoisted from the ground to the nacelle by operating a cable winch at ground whereby a cable extends from the crane to a roller at the nacelle and to the cable winch. A hoist block with the roller is arranged on a jib at a first hoist block position above a second hinge part of a crane base and extended in horizontal direction from the nacelle. When a first hinge part of the crane is positioned at a corresponding second hinge part of the crane base, the cable extends in a downward direction directly from the roller of the hoist block and through a central opening in a pedestal. After mutual connection of the first and second hinge parts, the hoist block is removed from its first hoist block position.
Claims
1. A method of mounting a self-hoisting crane on a nacelle of a wind turbine, whereby the self-hoisting crane includes a pedestal, a boom arm, a hook block and at least one cable adapted to lift or lower the hook block in relation to the boom arm for operation of the self-hoisting crane in its mounted position on the nacelle, whereby the pedestal is adapted to be mounted in a mounting position on a crane base arranged on the nacelle, whereby the self-hoisting crane is hoisted from the ground to the nacelle by operating a cable winch arranged at the ground, whereby, during hoisting of the self-hoisting crane, the at least one cable extends from the hook block, out through a central opening in the pedestal, around at least one roller arranged at the crane base and to the cable winch arranged at the ground, whereby the self-hoisting crane is lifted from the ground with the pedestal pointing upwards until an intermediate first hinge part of the self-hoisting crane is positioned at a corresponding intermediate second hinge part of the crane base, whereby the intermediate first and second hinge parts are connected together and the self-hoisting crane is pivoted about a hinge axis of the intermediate first and second hinge parts, and whereby the pedestal is mounted on the crane base with the boom arm of the self-hoisting crane arranged above the pedestal for normal operation, wherein, before lifting the self-hoisting crane from the ground to the nacelle, a hoist block including the at least one roller is arranged on a jib at a first hoist block position above the intermediate second hinge part of the crane base and extended in horizontal direction from the nacelle, in that, during lifting of the self-hoisting crane to the nacelle, when the self-hoisting crane arrives at the position whereby the intermediate first hinge part of the self-hoisting crane is positioned at the corresponding intermediate second hinge part of the crane base, the cable extends in a downward direction directly from the at least one roller of the hoist block and through the central opening in the pedestal and therefrom to the hook block, and in that, after mutual connection of the intermediate first and second hinge parts, the hoist block is removed from its first hoist block position on the jib.
2. A method of mounting a self-hoisting crane according to claim 1, wherein, after mutual connection of the intermediate first and second hinge parts, the hoist block is repositioned from its first hoist block position on the jib to a second hoist block position at the mounting position of the pedestal on the crane base.
3. A method of mounting a self-hoisting crane according to claim 2, wherein the hoist block is repositioned from its first hoist block position on the jib to its second hoist block position at the mounting position of the pedestal on the crane base by means of a lightweight crane arranged on the nacelle.
4. A method of mounting a self-hoisting crane according to claim 1, wherein, before the hoist block is removed from its first hoist block position on the jib, at least one linear raise actuator arranged on the self-hoisting crane is activated to extend a raise arm, and a releasable pivotal connection is established between the raise arm and the crane base.
5. A method of mounting a self-hoisting crane according to claim 4, wherein, after the hoist block has been removed from its first hoist block position on the jib, the at least one linear raise actuator is activated to retract the raise arm whereby the self-hoisting crane is pivoted about the hinge axis of the intermediate first and second hinge parts.
6. A method of mounting a self-hoisting crane according to claim 5, wherein, after the self-hoisting crane has been pivoted about the hinge axis of the intermediate first and second hinge parts, the pedestal is connected to the crane base by means of at least one front base hinge pin, the intermediate first and second hinge parts are disconnected from each other, the at least one linear raise actuator is activated to extend the raise arm whereby the self-hoisting crane is pivoted about the at least one front base hinge pin until the final mounting position of the self-hoisting crane on the crane base is reached, and the pedestal is further connected to the crane base by means of at least one back base hinge pin.
7. A method of mounting a self-hoisting crane according to claim 1, wherein, during lifting of the self-hoisting crane to the nacelle, the hoist block is pivoted about a pivot axis being at least substantially perpendicular to an axis of rotation of the at least one roller of the hoist block.
8. A method of mounting a self-hoisting crane according to claim 1, wherein, before lifting the self-hoisting crane from the ground to the nacelle, the hoist block is lifted from the ground to its first hoist block position on the jib by means of a lightweight crane arranged on the nacelle, and wherein, during lifting of the hoist block from the ground to its first hoist block position, the at least one cable of the self-hoisting crane extends from the self-hoisting crane positioned at the ground, up to the hoist block and around the at least one roller of the hoist block, and down to the cable winch on the ground.
9. A self-hoisting crane adapted to be mounted on a nacelle of a wind turbine, wherein the self-hoisting crane includes a pedestal, a boom arm, a hook block and at least one cable adapted to lift or lower the hook block in relation to the boom arm for operation of the self-hoisting crane in its mounted position on the nacelle, the self-hoisting crane further including a crane base adapted to be arranged on the nacelle, wherein a free mounting end of the pedestal is adapted to be mounted in a mounting position on the crane base, wherein the self-hoisting crane is adapted to be hoisted from the ground to the nacelle by operating a cable winch arranged at the ground, wherein the at least one cable is adapted to extend from the hook block, out through a central opening in the pedestal, around at least one roller arranged at the crane base and to the cable winch arranged at the ground, wherein the self-hoisting crane is adapted to be lifted from the ground with the pedestal pointing upwards until an intermediate first hinge part of the self-hoisting crane is positioned at a corresponding intermediate second hinge part of the crane base, wherein the intermediate first and second hinge parts are adapted to be connected together in order to pivot the self-hoisting crane about a hinge axis of the intermediate first and second hinge parts, and wherein the pedestal is adapted to be mounted on the crane base with the boom arm of the self-hoisting crane arranged above the pedestal for normal operation, wherein the at least one roller is arranged in a hoist block, in that the crane base includes a jib adapted to, during lifting of the self-hoisting crane to the nacelle, carry the hoist block at a first hoist block position above the intermediate second hinge part of the crane base and extended in horizontal direction from the nacelle, in that the vertical distance from the intermediate second hinge part of the crane base to the first hoist block position is longer than the distance from the intermediate first hinge part of the self-hoisting crane to the free mounting end of the pedestal, and in that the hoist block is releasably attached to the jib in order to be removed from its first hoist block position and thereby allow passage of the self-hoisting crane through the first hoist block position when pivoting the self-hoisting crane about the hinge axis of the intermediate first and second hinge parts.
10. A self-hoisting crane according to claim 9, wherein the hoist block is adapted to, after mutual connection of the intermediate first and second hinge parts, be moved from its first hoist block position to a second hoist block position at the mounting position of the pedestal on the crane base, and wherein the crane base is adapted to releasably receive and hold the hoist block at the second hoist block position for the operation of the self-hoisting crane in its mounted position on the nacelle.
11. A self-hoisting crane according to claim 10, wherein the crane base and the hoist block are adapted so that the hoist block may be lifted by means of a lightweight crane arranged on the nacelle from the first hoist block position to the second hoist block position.
12. A self-hoisting crane according to claim 9, wherein the jib and the hoist block are adapted so that the hoist block when mounted in its first hoist block position on the jib is pivotal in relation to the jib, preferably about a pivot axis being at least substantially perpendicular to an axis of rotation of the at least one roller of the hoist block.
13. A self-hoisting crane according to claim 12, wherein the jib has two spaced arms each being provided with an upwardly open fork-like element in which a respective pivot pin of the hoist block may rest.
14. A self-hoisting crane according to claim 9, wherein the hoist block is formed as an elongated element being provided at either end with extending pivot pins arranged coaxially with a longitudinal axis of the hoist block, wherein the hoist block has two outer rollers arranged at the respective ends of the hoist block and two inner rollers arranged between the outer rollers, wherein the outer and inner rollers are arranged with their axes at a distance from the longitudinal axis of the hoist block and at right angles to the longitudinal axis, wherein the axes of the outer rollers are fixed in relation to the elongated element, and wherein the axes of the inner rollers are pivotal in relation to the elongated element about an axis being parallel with or co-axial with the longitudinal axis of the hoist block.
15. A self-hoisting crane according to claim 9, wherein the self-hoisting crane further includes an arm base arranged rotatably about an arm base axis on the pedestal, the arm base axis being vertical in the operational position of the self-hoisting crane, wherein the boom arm is arranged pivotally about a boom arm axis on the arm base, the boom arm axis being horizontal in the operational position of the self-hoisting crane, wherein a linear boom actuator is arranged between the arm base and the boom arm and is displaceable between a retracted position in which the boom arm is lowered in the operational position of the self-hoisting crane and an extended position in which the boom arm is lifted in the operational position of the self-hoisting crane, wherein the arm base is provided with at least one arm base roller adapted to roll on a cable extending from a cable winch on the ground to the hoist block, wherein a hook block end of the boom arm is provided with at least one boom arm roller adapted to roll on a cable extending from a cable winch on the ground to the hoist block, wherein, in the extended position of the linear boom actuator, a centre of gravity of the self-hoisting crane is below a straight line between the respective axes of the at least one arm base roller and of the at least one boom arm roller when the at least one base roller and the at least one boom arm roller roll on their corresponding cables and the linear boom actuator is positioned under the boom arm during hoisting of the self-hoisting crane to the nacelle of a wind turbine.
16. A method of mounting a self-hoisting crane according to claim 2, wherein, before the hoist block is removed from its first hoist block position on the jib, at least one linear raise actuator arranged on the self-hoisting crane is activated to extend a raise arm, and a releasable pivotal connection is established between the raise arm and the crane base.
17. A method of mounting a self-hoisting crane according to claim 3, wherein, before the hoist block is removed from its first hoist block position on the jib, at least one linear raise actuator arranged on the self-hoisting crane is activated to extend a raise arm, and a releasable pivotal connection is established between the raise arm and the crane base.
18. A method of mounting a self-hoisting crane according to claim 2, wherein, during lifting of the self-hoisting crane to the nacelle, the hoist block is pivoted about a pivot axis being at least substantially perpendicular to an axis of rotation of the at least one roller of the hoist block.
19. A method of mounting a self-hoisting crane according to claim 3, wherein, during lifting of the self-hoisting crane to the nacelle, the hoist block is pivoted about a pivot axis being at least substantially perpendicular to an axis of rotation of the at least one roller of the hoist block.
20. A method of mounting a self-hoisting crane according to claim 4, wherein, during lifting of the self-hoisting crane to the nacelle, the hoist block is pivoted about a pivot axis being at least substantially perpendicular to an axis of rotation of the at least one roller of the hoist block.
Description
[0024] The invention will now be explained in more detail below by means of examples of embodiments with reference to the very schematic drawing, in which
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[0047] In the figures, an embodiment of the self-hoisting crane 1 according to the present invention is illustrated. According to the invention, some of the illustrated features of this embodiment are optional.
[0048] The self-hoisting crane 1 further includes a crane base 10 adapted to be arranged in the nacelle 2 as seen for instance in
[0049] The self-hoisting crane 1 is adapted to be hoisted from the ground 11 to the nacelle 2 by operating a cable winch 12 arranged at the ground 11 as seen in
[0050] As seen in
[0051] The hoist block 20 is releasably attachable to the jib 21 in order to be removed from its first hoist block position 22 after hoisting the self-hoisting crane 1 and thereby allow passage of the crane 1 through the first hoist block position 22 when pivoting the crane 1 about the hinge axis of the intermediate first and second hinge parts 18, 19, as illustrated in
[0052] In the illustrated embodiment, the hoist block 20 is adapted to, after mutual connection of the intermediate first and second hinge parts 18, 19, be moved from its first hoist block position 22 to a second hoist block position 23 at the mounting position 9 of the pedestal 4 on the crane base 10, as seen in
[0053] Furthermore, in the illustrated embodiment, as seen in
[0054] As seen in
[0055] As seen in
[0056] As seen in
[0057] According to the method of mounting the self-hoisting crane 1 on a nacelle 2 of a wind turbine 3 according to the present invention, preferably, before lifting the self-hoisting crane 1 from the ground 11 to the nacelle 2, the hoist block 20 is lifted from the ground 11 to its first hoist block position 22 on the jib 21 by means of a lightweight crane 24 arranged on the nacelle 2 as illustrated in
[0058] When the hoist block 20 has been placed in its first hoist block position 22 on the jib 21 as seen in
[0059] As already explained above, the self-hoisting crane 1 is lifted from the ground with the pedestal 4 pointing upwards and so that the two arm base rollers 44 and the two boom arm rollers 45 roll on the respective outermost parts of the cables 7, 8 extending from the cable winch 12 on the ground 11 to respectively the left outer roller 14 of the hoist block 20 and the right outer roller 17 of the hoist block. Thereby, the centre of gravity 46 of the self-hoisting crane 1 is positioned below a straight line between the axis of the arm base rollers 44 and the axis of the boom arm rollers 45. During lifting of the crane 1, the hoist block 20 is pivoted about a pivot axis 30 being at least substantially perpendicular to an axis of rotation 32 of each of the rollers 14, 15, 16, 17 of the hoist block 20, thereby conforming to the varying angle of the cables 7, 8.
[0060] Furthermore, during lifting of the self-hoisting crane 1 to the nacelle 2, when the self-hoisting crane 1 arrives at the position whereby the intermediate first hinge parts 18 of the self-hoisting crane 1 are positioned at the corresponding intermediate second hinge parts 19 of the crane base 10, the cables 7, 8 extend in a downward direction directly from the respective rollers 15, 16 of the hoist block 20 and through the central opening 13 in the pedestal 4, and therefrom to the hook block 6. After mutual connection of the intermediate first and second hinge parts 18, 19 as explained above, the hoist block 20 is removed from its first hoist block position 22 on the jib 21.
[0061] Preferably, before the hoist block 20 is removed from its first hoist block position 22 on the jib 21, a pair of linear raise actuators 25 arranged on either side of the self-hoisting crane is activated to extend respective raise arms 26, and a releasable pivotal connection 27 is established between each raise arm 26 and the crane base 10 as illustrated in
[0062] Preferably, as seen in
[0063] As seen in
LIST OF REFERENCE NUMBERS
[0064] 1 self-hoisting crane [0065] 2 nacelle [0066] 3 wind turbine [0067] 4 pedestal of self-hoisting crane [0068] 5 boom arm of self-hoisting crane [0069] 6 hook block of self-hoisting crane [0070] 7, 8 cable of self-hoisting crane [0071] 9 mounting position of pedestal on crane base [0072] 10 crane base [0073] 11 ground [0074] 12 cable winch [0075] 12 central opening in pedestal [0076] 14 left outer roller of hoist block [0077] 15 left inner roller of hoist block [0078] 16 right inner roller of hoist block [0079] 17 right outer roller of hoist block [0080] 18 intermediate first hinge part of self-hoisting crane [0081] 19 intermediate second hinge part of crane base [0082] 20 hoist block [0083] 21 jib [0084] 22 first hoist block position [0085] 23 second hoist block position [0086] 24 lightweight crane on nacelle [0087] 25 linear raise actuator on self-hoisting crane [0088] 26 raise arm of linear raise actuator [0089] 27 releasable pivotal connection [0090] 28 front base hinge pin [0091] 29 back base hinge pin [0092] 30 pivot axis of hoist block [0093] 31 free mounting end of pedestal [0094] 32 axis of rotation of roller of hoist block [0095] 33, 34 arm of jib [0096] 35, 36 upwardly open fork-like element [0097] 37, 38 pivot pin of hoist block [0098] 39 longitudinal axis of hoist block [0099] 40 arm base [0100] 41 arm base axis [0101] 42 boom arm axis [0102] 43 linear boom actuator [0103] 44 arm base roller [0104] 45 boom arm roller [0105] 46 centre of gravity [0106] 47 hook [0107] 48 locking spindle of intermediate second hinge part [0108] 49 container [0109] 50 lifting eye [0110] 51 hinge hole of pedestal [0111] 52 hinge hole of crane base [0112] 53 auxiliary roller of crane base [0113] 54 cable of lightweight crane