TOOL MAGAZINE

Abstract

A tool magazine has been developed, in which the tool rack includes a gripper into which the holder for the tool that keeps the cutting part standing and facing upward is to be fitted from above, the gripper has a ring-shaped inner circumferential edge that has an opening in an approaching and leaving direction of the tool moved by the magazine arm, a pair of engagement portions are arranged on opposite ends of the inner circumferential edge and beyond a half turn of a horizontal section of the holder, and the magazine arm includes: a hand configured to grip the holder for the tool that keeps the cutting part standing and facing upward in a horizontal direction; approaching and leaving means configured to cause the hand to approach the gripper and leave therefrom; and elevator means configured to move the hand up and down.

Claims

1. A tool magazine comprising: a tool rack for holding a tool with a cutting part mounted in a conical holder; and a magazine arm configured to deliver the tool to and from the tool rack, wherein the tool rack includes a gripper into which the holder for the tool that keeps the cutting part standing and facing upward is to be fitted from above, the gripper has a ring-shaped inner circumferential edge that has an opening in an approaching and leaving direction of the tool moved by the magazine arm, a pair of engagement portions are arranged on opposite ends of the inner circumferential edge and beyond a half turn of a horizontal section of the holder, and the magazine arm includes: a hand configured to grip the holder for the tool that keeps the cutting part standing and facing upward in a horizontal direction; approaching and leaving means configured to cause the hand to approach the gripper and leave therefrom; and elevator means configured to move the hand up and down.

2. The tool magazine according to claim 1, wherein a pair of the tool racks are arranged with the magazine arm located in between such that openings of the grippers of the respective tool racks face each other, and the magazine arm includes turning means configured to turn the hand toward each of the grippers of the tool racks.

3. The tool magazine according to claim 1, wherein the tool rack has a plurality of grippers with openings thereof arranged in the same orientation, the magazine arm includes moving means configured to move the hand in a lining-up direction of the grippers.

4. The tool magazine according to claim 1, wherein a plurality of the tool racks are arranged in a horizontal direction with the openings of the grippers arranged in the same orientation, and the magazine arm includes moving means configured to move the hand in an arrangement direction of the tool racks.

5. The tool magazine according to claim 1, wherein a plurality of the tool racks are arranged and spaced apart in an up-down direction with the openings of the grippers arranged in the same orientation, and the magazine arm includes elevator means configured to move the hand up and down in an arrangement direction of the tool racks.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0020] FIG. 1 is a perspective view illustrating an exemplary exterior of a tool magazine to which the present disclosure is applied;

[0021] FIG. 2 is a perspective view of the tool magazine of the example with exterior cover plates on a top face, a left side face, and a front face removed;

[0022] FIG. 3 is a perspective view illustrating an excerpted major portion of a conveying mechanism provided with a magazine arm;

[0023] FIG. 4 is a perspective view of a tool rack with circular-ring-shaped continuous inner circumferential surfaces seen from above;

[0024] FIG. 5 is a perspective view of a tool rack with circular-ring-shaped continuous inner circumferential surfaces seen from below;

[0025] FIG. 6 is a perspective view of a tool rack with circular-ring-shaped discontinuous inner circumferential surfaces seen from above;

[0026] FIG. 7 is a perspective view of a tool rack with circular-ring-shaped discontinuous inner circumferential surfaces seen from below;

[0027] FIG. 8 is a perspective view of a tool rack with hexagonal discontinuous inner circumferential surfaces seen from above;

[0028] FIG. 9 is a perspective view of a tool rack with hexagonal discontinuous inner circumferential surfaces seen from below;

[0029] FIG. 10 is a front view of the tool magazine of the example in which tools to be accommodated are arranged on a delivery rack with exterior cover plates on the top face, the left side face, and the front face removed;

[0030] FIG. 11 is an A-A sectional view in FIG. 10;

[0031] FIG. 12 is a front view of the tool magazine of the example while a tool to be accommodated is conveyed by the conveying mechanism with exterior cover plates on the top face, the left side face, and the front face removed;

[0032] FIG. 13 is a B-B sectional view in FIG. 12;

[0033] FIG. 14 is a plan view of the tool magazine of the example while a tool to be accommodated is conveyed by the conveying mechanism with exterior cover plates on the top face, the left side face, and the front face removed;

[0034] FIG. 15 is a B-B equivalent sectional view when a tool to be accommodated is moved immediately above a gripper by the conveying mechanism with exterior cover plates on the top face, the left side face, and the front face removed;

[0035] FIG. 16 is a plan view of the tool magazine of the example when a tool to be accommodated is moved immediately above a gripper by the conveying mechanism with exterior cover plates on the top face, the left side face, and the front face removed;

[0036] FIG. 17 is a front view of the tool magazine of the example when a tool to be accommodated is fitted into a gripper by being lowered by the conveying mechanism with exterior cover plates on the top face, the left side face, and the front face removed;

[0037] FIG. 18 is a B-B equivalent sectional view when a tool to be accommodated is fitted into a gripper by being lowered by the conveying mechanism with exterior cover plates on the top face, the left side face, and the front face removed;

[0038] FIG. 19 is a plan view of the tool magazine of the example when a tool to be accommodated is fitted into a gripper by being lowered by the conveying mechanism with exterior cover plates on the top face, the left side face, and the front face removed;

[0039] FIG. 20 is a B-B equivalent sectional view when the magazine arm is retracted from an accommodated tool with exterior cover plates on the top face, the left side face, and the front face removed; and

[0040] FIG. 21 is a plan view of the tool magazine of the example when the magazine arm is retracted from an accommodated tool with exterior cover plates on the top face, the left side face, and the front face removed.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0041] An embodiment of the present disclosure will now be described with reference to drawings. For example, as can be seen in FIG. 1 and FIG. 2, the tool magazine 1 of the present disclosure is configured such that a number of tool racks 2 and a conveying mechanism 3 for a magazine arm 34 are arranged in a rectangular parallelepiped housing surrounded by a number of exterior cover plates 11. In the tool magazine 1 of the example, the housing surrounded by the exterior cover plates 11 is separated into right and left by a partition 122 provided with a partition-opening-and-closing door 123, and a compartment to the right is defined as a tool storage space (back in the right in FIG. 1 and FIG. 2) and a compartment to the left is defined as a tool measurement space (front in the left in FIG. 1 and FIG. 2) where a presetter 13 is located.

[0042] The exterior cover plates 11 shield the tool storage space from the outside such that dust and particulates are prevented from entering the inside. In the tool storage space of the right compartment, a magazine-side door 111 for opening and closing an opening through which a tool 4 (see FIG. 10 and subsequent views below) is to be delivered is provided on a left end and a maintenance door 113 to be opened and closed when the conveying mechanism 3 is to be inspected is provided on a right end. The tool measurement space is provided with a presetter-side door 112 for opening and closing an opening through which the tool is to be delivered to and from the presetter 13. The exterior cover plates 11 on the front face, the magazine-side door 111, the presetter-side door 112, and the maintenance door 113 are provided with observation windows 114 for observing the inside. There may be any shape, number, and position of observation windows 114. The observation windows 114 of the example are rectangular, and positioned and sized along the tool rack 2 such that a top face side of the tool rack 2 can be observed.

[0043] The exterior cover plates 11, the magazine-side door 111, the presetter-side door 112, and the maintenance door 113 are removably attached to a frame 12 assembled into rectangular. The frame 12 is formed by laying girders and beams to columns erected on a base 121. The partition 122 is supported by being surrounded by the base 121, the columns, and the beams. The tool racks 2 are installed and fixed between adjacent columns of the frame 12. The conveying mechanism 3 is supported by upper and lower movement rails 31 installed to the right and left along the frame 12 on a back face side. The presetter 13 is mounted and fixed on the base 121.

[0044] The conveying mechanism 3 is made up of moving means configured to move the magazine arm 34 in the right-left direction, elevator means configured to move the magazine arm 34 up and down in the up-down direction, turning means configured to turn the magazine arm 34 in a horizontal plane, and approaching and leaving means configured to cause a hand 341 of the magazine arm 34 to approach the tool rack 2 and leave therefrom. The conveying mechanism 3 of the example causes the moving means to move the elevator means, turning means, and the approaching and leaving means integrally, causes the elevator means to move the turning means and the approaching and leaving means up and down integrally, and causes the approaching and leaving means to perform approaching and leaving of the turning means.

[0045] The moving means of the magazine arm 34 is formed by attaching a slidable movement block 311 to each of the upper and lower movement rails 31, and connecting a movement timing belt 312 stretched along the movement rail 31 to the movement block 311. The upper and lower movement blocks 311 are moved in the right-left direction by rotating the movement timing belt 312 by a movement servomotor 313. The movement servomotor 313 is fixed on the base 121, and transmits rotational power directly to the lower movement timing belt 312 and through a transmission shaft 314 to the upper movement timing belt 312.

[0046] The elevator means of the magazine arm 34 is formed by attaching a slidable elevator block 321 to an elevator rail 32 that connects the upper and lower movement blocks 311 vertically, and connecting an elevator timing belt 322 stretched along the elevator rail 32 with the elevator block 321. The elevator block 321 is moved in the up-down direction by rotating the elevator timing belt 322 by an elevator servomotor 323. The elevator servomotor 323 is supported by the upper movement block 311, and transmits rotational power directly to the elevator timing belt 322. The elevator block 321 is provided with sliders 324 extending in the front-back direction.

[0047] As can be seen in FIG. 3, the approaching and leaving means of the magazine arm 34 is made up of an approaching and leaving block 33 that is supported by the elevator block 321 and movable in the front-back direction. The approaching and leaving block 33 is moved in the front-back direction along the sliders 324 provided on the elevator block 321 by a rack and pinion mechanism including a pinion (not illustrated) that is rotated forward and backward by an incorporated approaching and leaving servomotor (not illustrated) and a rack (not illustrated) provided on the elevator block 321. The turning means of the magazine arm 34 is a turning servomotor (not illustrated) incorporated in the approaching and leaving block 33.

[0048] The magazine arm 34 extends in the 180-degree direction around a pivot of the turning servomotor, which is the turning means, and has a hand 341 for grasping a tool (for example, #40) 4 with a smaller holder 41 on one end and a hand 341 for grasping a tool (for example, #50) 4 with a larger holder 41 on the other end. Depending on types of the tool 4, the number of magazine arms 34 may be increased and three or more hands 341 may be provided. The hand 341 is constituted of a pair of openable and closable levers. The levers are to be replaced according to specifications of the tool 4 to be grasped. When the levers are closed, the hand 341 grips the tool 4 with the levers engaged with a V-shaped groove 412 on a flange 411 of the holder 41 of the tool 4, and when the levers are opened, the levers are loosened from the V-shaped groove 412 on the flange 411 of the holder 41 of the tool 4 to release the tool 4.

[0049] The conveying mechanism 3 is controlled from an operation unit 14 attached between the magazine door 111 and the presetter door 112 of the tool magazine 1. The operation unit 14 includes a display unit (display), a control unit (computer), and an input unit (keyboard), which are integrally supported by the tool magazine 1 via a universal arm 141, so that the orientation and height of the display unit and the input unit can be changed freely. The operation unit 14 of the example operates the conveying mechanism 3 and the presetter 13 to perform shape measurement on the tool 4 received from the magazine door 111 by the presetter 13 and thereafter store the tool 4 on the tool rack 2, or operates the presetter 13 only to perform shape measurement on the tool 4 received from the presetter door 112.

[0050] The tool rack 2 has a plurality of grippers 21, 22 in the longitudinal direction with openings 212, 222 arranged in the same orientation (see FIGS. 4 to 9). 3 or 4 sets of tool racks 2 are arranged, oriented such that lining-up directions of grippers 21, 22 are aligned in a moving direction of the magazine arm 34 (right-left direction), and 3 rows of tool racks 2 (3 sets for the lowest and middle rows, and 4 sets for the uppermost row) are fixed to the frame 12 on a front face side of the tool magazine 1 and 3 rows of tool racks 2 (4 sets for all rows) are fixed to the frame 12 on the back face side, with the grippers 21, 22 facing each other. In the example, 3 types of tool racks 2 are used, different types for different rows.

[0051] As can be seen in FIG. 4 and FIG. 5, the tool grippers on the lowest row are configured such that circular-ring-shaped grippers 21 are arranged. The circular-ring-shaped gripper 21 has a tapered continuous inner circumferential edge 211 in which a lower face circumferential edge is shorter than a top face circumferential edge. The continuous inner circumferential edge 211 comes into surface contact with a conical side surface of the holder 41 continuously in the circumferential direction. Further, the circular-ring-shaped gripper 21 is provided with an opening 212 that is smaller than the diameter immediately below the flange 411 of the holder 41 of the tool 4 on the continuous inner circumferential edge 211 (see FIG. 14 below). Engagement portions 213 are corner portions (contacting portions) on ends of the continuous inner circumferential edge 211 across the opening 212 and beyond a half turn of a horizontal section of the holder 41.

[0052] As can be seen in FIG. 6 and FIG. 7, the tool grippers on the middle row are configured such that circular-ring-shaped grippers 21 are arranged. The circular-ring-shaped gripper 21 has a tapered discontinuous inner circumferential edge 214 in which a lower face circumferential edge is shorter than a top face circumferential edge. The discontinuous inner circumferential edge 214 comes into surface contact with a conical side surface of the holder 41 discontinuously in the circumferential direction. Further, the circular-ring-shaped gripper 21 is provided with an opening 212 that is smaller than the diameter immediately below the flange 411 of the holder 41 of the tool 4 on the discontinuous inner circumferential edge 214 (see FIG. 14 below). Engagement portions 213 are corner portions (contacting portions) on ends of the discontinuous inner circumferential edge 214 across the opening 212 and beyond a half turn of a horizontal section of the holder 41.

[0053] As can be seen in FIG. 8 and FIG. 9, the tool grippers on the uppermost row are configured such that hexagonal grippers 22 are arranged. The hexagonal gripper 22 has a tapered discontinuous inner circumferential edge 221 in which a lower face circumferential edge is shorter than a top face circumferential edge. The discontinuous inner circumferential edge 221 comes into surface contact with a conical side surface of the holder 41 only in the middle of the sides discontinuously in the circumferential direction. Further, the hexagonal gripper 22 is provided with an opening 212 that is smaller than the diameter immediately below the flange 411 of the holder 41 of the tool 4 on the discontinuous inner circumferential edge 221 (see FIG. 14 below). Engagement portions 223 are corner portions (contacting portions) on ends of the discontinuous inner circumferential edge 221 across the opening 212 and beyond a half turn of a horizontal section of the holder 41.

[0054] In the tool magazine 1 of the example, a delivery rack 15 that has a circular-ring-shaped gripper 151 according to the same specifications as the tool rack 2 is provided on the frame 12 inside the magazine-side door 111. The delivery rack 15 of the example has 3 grippers 151 for holding a tool 4 with a larger holder 41 and 3 grippers 151 for holding a tool 4 with a smaller holder 41. The delivery rack 15 also stores an adaptor (not illustrated) for use in shape measurement of the tool 4 with a smaller holder 41 on the presetter 13.

[0055] The usage of the tool magazine 1 of the example will now be described taking storage of the tools 4 as an example. First, as can be seen in FIG. 10 and FIG. 11, when the magazine-side door 111 is opened, the tools 4 are held by fitting the holders 41 from above into the grippers 151 of the delivery racks 15 while the tools 4 assume the posture of keeping the cutting part 42 standing and facing-upward with pull studs 413 protruding downward. Considering shape measurement on the presetter 13, the tools 4 are held by the grippers 151 with the orientation of the holders 41 in the horizontal direction being aligned in a specific direction. Started after the magazine-side door 111 is closed, the operation unit 14 causes a sensor (not illustrated) arranged for each of the grippers 151 to read identification information (for example, 2-dimensional barcode) applied to the holders 41, automatically recognizes that the tools 4 are held by the grippers 151 corresponding to the sensors from which the identification information is read as well as the size of the tools 4, and causes the conveying mechanism 3 to start conveying the tools 14.

[0056] The magazine arm 34 is moved to the delivery rack 15 by the moving means and the elevator means, turned the hand 341 adjusted to the size of the tool 4 toward the delivery rack 15 by the turning means, advanced by the approaching and leaving means to insert the hand 341 into the V-shaped groove 412 on the flange 411 of the holder 41, and closes the hand 341 to grip the tool 4. The magazine arm 34 is then raised slightly by the elevator means, retracted by the approaching and leaving means to take out the tool 4 from the delivery rack 15 while the tool 4 assumes the posture of keeping the cutting part 42 standing and facing upward.

[0057] When the tool 4 is to be subjected to shape measurement by the presetter 13, the magazine arm 34 causes the turning means to turn the hand 341 to the left where the presetter 13 is located, and the moving means and the elevator means to carry the tool 4 to the presetter 13 through the partition-opening-and-closing door 123 that is opened. When the holder 41 of the tool 4 is smaller, the adaptor is carried to the presetter 13 in advance. Shape data of the cutting part 42 of the tool 4 measured by the presetter 13 is registered with a database for management in association with the tools 4 stored in the tool rack 2 and used for the machine tool that uses the tool 4, for example.

[0058] The magazine arm 34 causes the turning means to orient the tool 4 subjected to the shape measurement on the presetter 13 or the tool 4 taken out from the delivery rack 15 to, for example, the front face side, and thereafter, as can be seen in FIGS. 12 to 14, causes the moving means and the elevator means to convey the tool 4 near a specific gripper 22 of the tool rack 2 (in the example, the tool rack 2 in the uppermost row on the front face side) for storing the tool 4. At this time, the tool 4 is located at a slightly higher position than the gripper 22 of the tool rack 2, and a diameter WL of the holder 41 at the same height as the top face of the tool rack 2 is smaller than a width D of the opening 222 of the gripper 22 between a pair of engagement portions 223 that are beyond a half turn of a horizontal section of the holder 41 (see a magnified portion in FIG. 14).

[0059] As can be seen in FIG. 15 and FIG. 16, the magazine arm 34 that has conveyed the tool 4 near the specific gripper 22, causes the approaching and leaving means to advance the tool 4 toward the tool rack 2 so that the center of the gripper 22 and the center of the tool 4 coincide. Since the tool 4 still keeps a slightly higher position than the gripper 22, the discontinuous inner circumferential edge 221 of the gripper 22 is not in surface contact with the conical side surface of the holder (see a magnified drawing in FIG. 16). The tool 4 at this phase is still gripped by the hand 341 of the magazine arm 34 assuming the posture of keeping the cutting part 42 standing and facing upward.

[0060] As can be seen in FIGS. 17 to 19, the magazine arm 34, when the center of the gripper 22 and the center of the tool 4 coincide, is lowered by the elevator means to bring the conical side surface of the holder 41 into surface contact with the discontinuous inner circumferential edge 221 of the gripper 22. At this time, a diameter WH of the holder 41 at the same height as the top face of the tool rack 2 is larger than the width D of the opening 222 of the gripper 22 between the pair of engagement portions 223 that are beyond a half turn of a horizontal section of the holder 41 (see a magnified drawing in FIG. 19). As a result, the tool 4 is in a state in which the holder 41 is fitted into the gripper 22 from above so that the pair of engagement portions 223 engage with the holder 41, preventing the holder 41 from escaping.

[0061] After the holder 41 is thus fitted into the gripper 22 of the tool rack 2, as can be seen in FIG. 20 and FIG. 21, the magazine arm 34 opens the hand 341 and is retracted by the approaching and leaving means to release the tool 4. The tool 4 is fitted into the gripper 22 of the tool rack 2 assuming the posture of keeping the cutting part 42 standing and facing upward and held with the holder 41 engaged with the engagement portion 223, so that the tool 4 will not drop off. The tool magazine 1 of the example is provided with observation windows 114 along the tool rack 2, and therefore, it is easy to view the cutting part 42 of the tool 4 assuming the posture of keeping the cutting part 42 standing and facing upward.

[0062] A procedure to take out the tool 4 is the same as that to store the tool 4 as described above but reversed. After the magazine arm 34 is advanced by the approaching and leaving means and causes the hand 341 to grip the tool 4, the magazine arm 34 is raised by the elevator means to a height at which the holder 41 will not interfere with the engagement portion 223, and retracted by the approaching and leaving means to leave the tool 4 away from the gripper 22. Then, the moving means and the elevator means are caused to convey the tool 4 to the delivery rack 15, and thereafter, the tool 4 is fitted and held in the gripper 151 of the delivery rack 15. The magazine-side door 111 is opened, and the tool 4 thus conveyed to the delivery rack 15 is taken out.

[0063] The tool magazine 1 of the present disclosure keeps the tool 4 assuming the posture of keeping the cutting part 42 standing and facing upward while the tool 4 is stored and taken out, so that the cutting part 42 will be prevented from dropping off. Further, the tool 4 held by the gripper 22 of the tool rack 2 allows the engagement portion 223 to engage with the holder 41, so that the tool 4 will be prevented from escaping from the gripper 22. The tool 4 held by the gripper 22 of the tool rack 2 is easy to view in the cutting part 42 facing upward through the observation windows 114, enabling observation of the presence and state of the storage from the outside. In addition, the tool 4 assuming the posture of keeping the cutting part 42 standing and facing upward can be delivered to and from the presetter 13 as it is, which provides convenience of linking the tool magazine 1 and the presetter 13.

[0064] Only movement required for the magazine arm 34 to store and take out the tool 4 to and from the gripper 22 of the tool rack 2 is a slight up-down and approaching and leaving of the tool 4 with respect to the tool rack 2. Accordingly, a plurality of tool racks 2, each of which is configured such that it has a plurality of grippers 21, 22, can be arranged in the horizontal direction and the up-down direction in a paired positional relationship with the magazine arm 34 located in between. This makes it possible to store a number of tools in a small installation area as the tool magazine 1 in its entirety. Further, the movement for the magazine arm 34 to store and take out the tool 4 to and from the tool rack 2 is small, so that the requirement of taking out an intended tool 4 quickly can be met.

REFERENCE SIGNS LIST

[0065] 1 tool magazine [0066] 11 exterior cover plate [0067] 111 magazine-side door [0068] 112 presetter-side door [0069] 113 maintenance door [0070] 114 observation window [0071] 12 frame [0072] 121 base [0073] 122 partition [0074] 123 partition-opening-and-closing door [0075] 13 presetter [0076] 14 operation unit [0077] 141 universal arm [0078] 15 delivery rack [0079] 151 circular-ring-shaped gripper [0080] 2 tool rack [0081] 21 circular-ring-shaped gripper [0082] 211 continuous inner circumferential edge [0083] 212 opening [0084] 213 engagement portion [0085] 214 discontinuous inner circumferential edge [0086] 22 hexagonal gripper [0087] 221 discontinuous inner circumferential edge [0088] 222 opening [0089] 223 engagement portion [0090] 3 conveying mechanism [0091] 31 movement rail [0092] 311 movement block [0093] 312 movement timing belt [0094] 313 movement servomotor [0095] 314 transmission shaft [0096] 32 elevator rail [0097] 321 elevator block [0098] 322 elevator timing belt [0099] 323 elevator servomotor [0100] 324 sliders [0101] 33 approaching and leaving block [0102] 34 magazine arm [0103] 341 hand [0104] 4 tool [0105] 41 holder [0106] 411 flange [0107] 412 V-shaped groove [0108] 413 pull stud [0109] 42 cutting part