WINDING SWITCHING DEVICE OF ROTATING ELECTRIC MACHINE, ROTATING ELECTRIC MACHINE DRIVE SYSTEM, AND ELECTRIC DEVICE
20220224270 · 2022-07-14
Assignee
Inventors
Cpc classification
H02P25/18
ELECTRICITY
International classification
H02P25/18
ELECTRICITY
Abstract
A winding switching device switches parallel and series connections of windings of a rotating electric machine, and includes a plurality of electrodes that are connected to the windings and a power source, a movable portion in contact with the plurality of electrodes and includes a plurality of conductor portions, and an actuator that drives the movable portion. According to a contact state between the plurality of electrodes and the plurality of conductor portions, the windings are connected in parallel at a first position of the movable portion, and are connected in series at a second position of the movable portion. The electrodes include a first electrode connected to a first phase winding of the rotating electric machine in the plurality of windings, and a second electrode connected to a second phase winding. The first electrode and the second electrode are adjacent to each other, and form a neutral point.
Claims
1. A winding switching device for switching parallel connection and series connection of a plurality of windings of a rotating electric machine, comprising: a plurality of electrodes that are connected to the plurality of windings and a power source; a movable portion that is in contact with the plurality of electrodes and includes a plurality of conductor portions; and an actuator that drives the movable portion, wherein, according to a contact state between the plurality of electrodes and the plurality of conductor portions, the plurality of windings are connected in parallel at a first position of the movable portion, and the plurality of windings are connected in series at a second position of the movable portion, the plurality of electrodes include a first electrode connected to a first phase winding of the rotating electric machine in the plurality of windings, and a second electrode connected to a second phase winding of the rotating electric machine in the plurality of windings, and the first electrode and the second electrode are adjacent to each other, and form a neutral point.
2. The winding switching device according to claim 1, wherein the plurality of electrodes include a third electrode connected to the second phase winding of the rotating electric machine in the plurality of winding, and a fourth electrode connected to a third phase winding of the rotating electric machine in the plurality of windings, and the third electrode and the fourth electrode are adjacent to each other, the third electrode is connected to the power source, and the fourth electrode forms the neutral point.
3. The winding switching device according to claim 2, wherein a distance between an end of the first electrode and an end of the second electrode is smaller than a distance between an end of the third electrode and an end of the fourth electrode.
4. The winding switching device according to claim 1, wherein a position of the movable part is the first position in a high speed range of the rotating electric machine, and the second position in a low speed range of the rotating electric machine.
5. The winding switching device according to claim 1, wherein, at a third position of the movable portion, the plurality of windings are opened.
6. The winding switching device according to claim 5, wherein the plurality of electrodes include a third electrode that is connected to a winding start of the winding and connected to the power source, and a fourth electrode connected to a winding end of the winding, and a distance between an end of the third electrode and an end of the fourth electrode is larger than a width of the conductor portion.
7. The winding switching device according to claim 5, wherein the third position is between the first position and the second position.
8. The winding switching device according to claim 1, wherein an outer shape is a cylindrical shape.
9. A rotating electric machine drive system, comprising: a rotating electric machine; and an inverter that supplies AC power to the rotating electric machine, wherein a winding switching device for switching parallel connection and series connection of a plurality of windings of the rotating electric machine is connected between the rotating electric machine and an output of the inverter, and the winding switching device is the winding switching device according to claim 1.
10. An electric machine that is operated at variable speed by a rotating electric machine drive system, wherein the rotating electric machine drive system is the rotating electric machine drive system according to claim 9.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DESCRIPTION OF EMBODIMENTS
[0021] First, a rotating electric machine drive system according to an embodiment of the invention will be described with reference to
[0022]
[0023] In the rotating electric machine drive system 1, a three-phase AC motor 2 is driven by the AC power from an inverter main circuit that converts DC power into AC power by a semiconductor switching element 5. As the three-phase AC motor 2, for example, a permanent magnet synchronous motor is applied.
[0024] The inverter main circuit includes a three-phase full bridge circuit including six semiconductor switching elements 5 and a freewheeling diode 7 connected in antiparallel to each of the six semiconductor switching elements 5. In this embodiment, the three-phase full bridge circuit is configured by connecting three power modules 6 in parallel. In one power module 6, two arms including a set of the semiconductor switching element 5 and the freewheeling diode 7 are connected in series.
[0025] A capacitor 4 is connected to the DC input side of the three-phase full bridge circuit. The capacitor 4 smoothens the input voltage from a DC power source 3. The DC power supplied from the DC power source 3 is smoothed by the capacitor 4 and input to the three-phase full bridge circuit.
[0026] When the semiconductor switching element 5 is on/off controlled by a gate control signal output by a control device 10 in
[0027] The control device 10 in
[0028] As illustrated in
[0029] The winding switching device 9 in this embodiment has a function of switching the connection state of the windings as described above. As a result, the three-phase AC motor 2 can be operated with high efficiency within an operable speed range.
[0030] In the inverter main circuit of
[0031]
[0032] The three-phase AC motor 2 includes a plurality of (two in
[0033] The upper part of
[0034] As for the V phase and W phase, as illustrated in the upper part of
[0035] The winding ends of both ends of the U-phase winding, V-phase winding, and W-phase winding of the three-phase AC motor 2 configured in this way are connected to each other to form a neutral point. That is, the U-phase winding, the V-phase winding, and the W-phase winding of the three-phase AC motor 2 are star-connected (Y-connected). In addition, the winding starts of both ends of the U-phase winding, V-phase winding, and W-phase winding of the three-phase AC motor 2 are connected to the three-phase AC power source 8 (the AC outputs U, V, and W of the inverter main circuit in
[0036] In the drawing, as with the symbols U.sub.si and U.sub.ei (i=1, 2) described above, V.sub.si and V.sub.ei indicate the winding start and winding end of the V-phase winding 21V.sub.i, respectively, and W.sub.si and W.sub.ei indicate the winding start and the winding end of the W-phase winding 21W.sub.i, respectively. Hereinafter, the winding start and winding end of each phase winding will be described by symbols only as appropriate.
[0037] The lower part of
[0038] As for the V phase and W phase, as illustrated in the lower part of
[0039] The winding ends of both ends of the U-phase winding, V-phase winding, and W-phase winding of the three-phase AC motor 2 configured in this way are connected to each other to form a neutral point. That is, the U-phase winding, the V-phase winding, and the W-phase winding of the three-phase AC motor 2 are star-connected (Y-connected). In addition, the winding starts of both ends of the U-phase winding, V-phase winding, and W-phase winding of the three-phase AC motor 2 are connected to the three-phase AC power source 8 (the AC outputs U, V, and W of the inverter main circuit in
[0040] Next, the difference in the characteristics of the electric motor depending on the connection state of the windings will be described.
[0041] A harmonic loss W.sub.h generated by the rotating electric machine when the rectangular wave voltage output by the inverter main circuit is supplied to the rotating electric machine is represented by Expression (2).
[Math. 1]
W.sub.h=K.Math.I.sub.n.sup.2 (1)
[0042] Here, K is the proportional coefficient, V.sub.n is the nth harmonic component of the rectangular wave voltage, and I.sub.n is the nth harmonic component of the current flowing through the winding. There is a relationship of Expression (2) between V.sub.n and I.sub.n.
[0043] Here, the impedance Zn is expressed by Expression (3).
[Math. 3]
Z.sub.n=R+2jπf.sub.nL (3)
[0044] Here, R is the resistance of the winding of the rotating electric machine, L is the inductance of the winding of the rotating electric machine, and f.sub.n is the frequency of the nth harmonic component.
[0045] Expression (4) is obtained by Expressions (1), (2), and (3).
[0046] Here, since R<<2πjf.sub.n, Expression (5) can be obtained by simplifying Expression (4).
[0047] Assuming that each inductance of the two windings whose connection state can be changed is L.sub.0, the inductance L.sub.s of the series connection and the inductance L.sub.p of the parallel connection are expressed by Expressions (6) and (7), respectively.
[0048] Assuming that the harmonic losses in the case of parallel connection and series connection are W.sub.hp and W.sub.hs, respectively, the voltage applied from the inverter main circuit is the same V.sub.n. Therefore, with L=L.sub.p and L=L.sub.s in Expression (5), W.sub.hp and W.sub.hs are represented by Expressions (8) and (9) using Expressions (6) and (7), respectively.
[0049] As represented by Expressions (8) and (9), the harmonic loss W.sub.hs of the series connection is smaller than the harmonic loss W.sub.hp of the parallel connection.
[0050] Next, the result of the present inventor's study on the efficiency of the rotating electric machine based on such harmonic loss will be described.
[0051]
[0052] As illustrated in
[0053]
[0054] Based on the difference in the generated loss due to the connection state of the windings as described above, the winding switching device makes a series connection in the low speed range of the rotating electric machine and a parallel connection in the high speed range of the rotating electric machine, so that the rotating electric machine can be operated with high efficiency in a wide speed range.
[0055] Hereinafter, the winding switching device according to the embodiment of the invention will be described by the following first to third embodiments with reference to
First Embodiment
[0056]
[0057] As illustrated in the upper part of
[0058] The plurality of electrodes (22U.sub.si, 22U.sub.ei, 22V.sub.si, 22V.sub.ei, 22W.sub.si, 22W.sub.ei: i=1, 2) are separated from each other, and electrically isolated in a state where the phase windings are not connected and the electrodes are not short-circuited by the conductor portions (32a to 32f) of the movable portion 33. Further, the plurality of electrodes are fixed to a support (not illustrated). Further, the plurality of conductor portions (32a to 32f) in the movable portion 33 are separated from each other and electrically isolated in a support 34 when being fixed to the support 34.
[0059] The plurality of electrodes (22U.sub.si, 22U.sub.ei, 22V.sub.si, 22V.sub.ei, 22W.sub.si, 22W.sub.ei: i=1, 2) are arranged side by side in a predetermined direction at intervals from each other. Further, the plurality of conductor portions (32a to 32f) are arranged side by side in the same direction as the direction in which the plurality of electrodes are lined up at intervals from each other. Since the movable portion 33 is in contact with the plurality of electrodes, when the movable portion 33 slides along the direction in which the plurality of electrodes and the conductor portions are lined up by the actuator 31, a short-circuited state of the plurality of electrodes due to the plurality of conductor portions changes sequentially. As a result, the connection state of the windings of the three-phase AC motor changes. In the first embodiment, in ascending order of movement amount of the movable portion 33 from the actuator 31 side, the connection state of the phase windings becomes parallel winding (the upper part in
[0060] The more detailed configuration and operation of the winding switching device of the first embodiment are as follows.
[0061] As illustrated in the upper part of
[0062] Therefore, a U-phase winding connection electrode group consisting of the electrodes 22U.sub.s1, 22U.sub.s2, 22U.sub.e1, and 22U.sub.e2 connecting the U-phase windings 21U.sub.1 and 21U.sub.2 and a V-phase winding connection electrode group consisting of the electrodes 22V.sub.e2, 22V.sub.e1, 22V.sub.s2, and 22V.sub.s1 connecting the V-phase windings 21V.sub.1 and 21V.sub.2, and a W-phase winding connection electrode group consisting of the electrodes 22W.sub.e2, 22W.sub.e1, 22W.sub.s2, and 22W.sub.s1 connecting the W-phase winding 21W.sub.1 and 21W.sub.2 are lined up in this order in the direction away from the actuator 31.
[0063] Of the electrodes (22U.sub.s1, 22U.sub.e2) located at both ends of the U-phase winding connection electrode group, the electrode (22U.sub.s1) located at one end on the actuator 31 side is connected to the corresponding one phase of the three-phase AC power source, that is, the U phase. The electrode (22U.sub.e2) located at the other end constitutes the neutral point (N) in the star connection (Y connection) of the three-phase windings.
[0064] Further, of the electrodes (22V.sub.e2, 22V.sub.s1) located at both ends of the V-phase winding connection electrode group, the electrode (22V.sub.e2) located at one end on the actuator 31 side is the neutral point (N) in the star connection of the three-phase windings. The electrode (22V.sub.s1) located at the other end is connected to the corresponding one phase, that is, the V-phase of the three-phase AC power source.
[0065] Furthermore, of the electrodes (22W.sub.e2, 22W.sub.s1) located at both ends of the W-phase winding connection electrode group, the electrode (22W.sub.e2) located at one end on the actuator 31 side is the neutral point (N) in the star connection of the three-phase windings. The electrode (22W.sub.s1) located at the other end is connected to the corresponding one phase, that is, the W-phase of the three-phase AC power source.
[0066] The six conductor portions 32a, 32b, 32c, 32d, 32e, and 32f included in the movable portion 33 are lined up and arranged in the same predetermined direction as the direction of the electrodes 22U.sub.s1, 22U.sub.s2, 22U.sub.e1, 22U.sub.e2, 22V.sub.e2, 22V.sub.e1, 22V.sub.s2, 22V.sub.s1, 22W.sub.e2, 22W.sub.e1, 22W.sub.s2, and 22W.sub.s1 in this order at intervals from each other in a direction away from the actuator 31 in the first embodiment.
[0067] The movable portion 33 is moved by the actuator 31 along the direction in which the plurality of electrodes (22U.sub.s1, . . . ) and the conductor portions (32a, . . . ) are arranged, that is, along the operating direction in
[0068] As illustrated in the upper part of
[0069] At the first position, the electrode 22V.sub.e2 and the electrode 22V.sub.e1 are short-circuited by the conductor portion 32c, and the electrode 22V.sub.s2 and the electrode 22V.sub.s1 are short-circuited by the conductor portion 32d. As a result, the winding start V.sub.s1 and the winding end V.sub.e1 of the V-phase winding 21V.sub.1 are electrically connected to the winding start V.sub.s2 and the winding end V.sub.e2 of the V-phase winding 21V.sub.2, respectively. That is, the V-phase winding 21V.sub.1 and the V-phase winding 21V.sub.2 are connected in parallel.
[0070] Further, at the first position, the electrode 22W.sub.e2 and the electrode 22W.sub.e1 are short-circuited by the conductor portion 32e, and the electrode 22W.sub.s2 and the electrode 22W.sub.s1 are short-circuited by the conductor portion 32f. As a result, the winding start W.sub.s1 and the winding end W.sub.e1 of the W-phase winding 21W.sub.1 are electrically connected to the winding start W.sub.s2 and the winding end Wee of the W-phase winding 21W.sub.2, respectively. That is, the W-phase winding 21W.sub.1 and the W-phase winding 21W.sub.2 are connected in parallel.
[0071] As described above, at the first position of the movable portion 33, the connection state of each phase winding of the three-phase AC motor becomes the parallel winding as illustrated in the upper part of
[0072] Here, in the first embodiment, the distance between the electrode 22U.sub.e2 located at the other end of the U-phase winding connection electrode group and the electrodes 22V.sub.e2 located at one end of the V-phase winding connection electrode group (in
[0073] As described above, the electrodes 22U.sub.e2 and 22V.sub.e2 form the neutral point N, so that they always have the same potential. Therefore, the distance L.sub.2 between the electrode 22U.sub.e2 and the electrode 22V.sub.e2 can be reduced without impairing the electrical reliability. As a result, the size of the winding switching device 9 can be reduced.
[0074] As illustrated in the lower part of
[0075] At the second position, the electrode 22V.sub.e1 and the electrode 22V.sub.s2 are short-circuited by the conductor portion 32c. As a result, the winding end V.sub.e1 of the V-phase winding 21V.sub.1 and the winding start V.sub.s2 of the V-phase winding 21V.sub.2 are electrically connected. That is, the V-phase winding 21V.sub.1 and the V-phase winding 21V.sub.2 are connected in series. The electrode 22U.sub.e2 and the electrode 22V.sub.e2 are short-circuited by the conductor portion 32b, but since these electrodes 22U.sub.e2 and 22V.sub.e2 form the neutral point N, they do not affect the connection state and the electrical reliability.
[0076] Further, at the second position, the electrode 22W.sub.e2 is not in contact with the conductor portion, and the electrode 22W.sub.e1 and the electrode 22W.sub.s2 are short-circuited by the conductor portion 32e. As a result, the winding end W.sub.e1 of the W-phase winding 21W.sub.1 and the winding start W.sub.s2 of the W-phase winding 21W.sub.2 are electrically connected. That is, the W-phase winding 21W.sub.1 and the W-phase winding 21W.sub.2 are connected in series. The electrode 22W.sub.s1 is in contact with the conductor portion 32f, but the conductor portion 32f is not in contact with other electrodes and is in contact with only the electrode 22W.sub.s1. Therefore, the contact between the electrode 22W.sub.s1 and the conductor portion 32f does not affect the connection state and the electrical reliability.
[0077] As described above, at the second position of the movable portion 33, the connection state of each phase winding of the three-phase AC motor becomes the series winding illustrated in the lower part of
[0078] In the first embodiment, as illustrated in
[0079] The actuator 31 is driven by a drive control device (not illustrated). This drive control device sets the stop position of the movable portion 33 to one of the above-mentioned first and second positions by driving the actuator 31 in response to the winding switching command illustrated in
[0080]
[0081] As illustrated in
[0082] Therefore, between the U-phase winding connection electrode group (22U.sub.si, 22U.sub.ei: i=1, 2) and the V-phase winding connection electrode group (22V.sub.si, 22V.sub.ei: i=1, 2) that are adjacent to each other, the electrode 22U.sub.e2 constituting the neutral point (N) and the electrode 22V.sub.s1 connected to the V phase of the three-phase AC power source are adjacent to each other. Therefore, it is difficult to reduce the distance L.sub.1 between the end of the electrode 22U.sub.e2 and the end of the electrode 22V.sub.s1 which face each other.
[0083] In addition, between the V-phase winding connection electrode group (22V.sub.si, 22V.sub.ei: i=1, 2) and the W-phase winding connection electrode group (22W.sub.si, 22W.sub.ei: i=1, 2) that are adjacent to each other, the electrode 22V.sub.e2 constituting the neutral point (N) and the electrode 22W.sub.s1 connected to the W phase of the three-phase AC power source are adjacent to each other. Therefore, it is difficult to reduce the distance L.sub.1 between the end of the electrode 22V.sub.e2 and the end of the electrode 22W.sub.s1 which face each other.
[0084] As described above, in the comparative example of
[0085] As described above, according to the first embodiment, the size of the winding switching device can be reduced without impairing the reliability of the connection state switching function of the winding of the electric motor. In the first embodiment, since the movable portion 33 is linearly driven by the actuator 31 to switch the winding connection, the width direction dimension of the winding switching device can also be reduced. Therefore, even if there are restrictions on the width dimension when installing the winding switching device in the rotating electric machine drive system, it can be installed.
Second Embodiment
[0086]
[0087] The upper part of
[0088] Further, points different from the first embodiment will be mainly described.
[0089] In the second embodiment, the distance between the electrodes 22U.sub.s1 and the electrodes 22U.sub.e1 in the direction in which the plurality of electrodes and the plurality of conductor portions are lined up (in
[0090] Further, in the second embodiment, the distance between the electrodes 22V.sub.e2 and the electrodes 22V.sub.s2 in the direction in which the plurality of electrodes and the plurality of conductor portions are lined up (in
[0091] Further, in the second embodiment, the distance between the electrodes 22W.sub.e2 and the electrodes 22W.sub.s2 in the direction in which the plurality of electrodes and the plurality of conductor portions are lined up (in
[0092] As described above, according to the second embodiment, the connection state of each phase winding of the three-phase AC motor can be opened by the winding switching device. As a result, the rotating electric machine rotates by mechanical inertia when the inverter is stopped without providing a current cutoff device between the output of the inverter main circuit and the electric motor, and operates as a generator, so that it is possible to prevent the flow of induction current to the windings and the inverter main circuit. Therefore, the size of the rotating electric machine drive system can be reduced in combination with the fact that the size of the winding switching device itself can be reduced as in the first embodiment.
Third Embodiment
[0093]
[0094] Further, points different from the first embodiment will be mainly described.
[0095] As illustrated in the cross-sectional view taken along line A-A′, the winding switching device 9 of the third embodiment has a substantially cylindrical outer shape. The electrodes connecting the phase windings (22U.sub.si, 22U.sub.ei, 22V.sub.si, 22V.sub.ei, 22W.sub.si, 22W.sub.ei: i=1, 2) are arranged inside a substantially cylindrical case. Further, the movable portion 33 having the conductor portions (32a to 32f) has a substantially cylindrical shape.
[0096] Since the electrodes connecting the phase windings are arranged inside the case having a substantially cylindrical shape, even if the electrodes are misaligned or the center position of the movable portion 33 is displaced, the electrodes come into even contact with the movable portion 33. As a result, the life span of the electrode and the conductor portion is extended, and the replacement cycle of the electrode and the conductor portion or the winding switching device itself can be extended.
[0097] In the third embodiment, the configuration other than the above is the same as that of the first embodiment, including the relationship between L.sub.1 and L.sub.2 (L.sub.1>L.sub.2) illustrated in
[0098] As described above, according to the third embodiment, the size of the winding switching device 9 can be reduced, and the reliability and maintainability of the winding switching device 9 are improved.
[0099] In addition, in the third embodiment, the arrangement of the electrodes in the second embodiment may be applied. As a result, the columnar winding switching device 9 can have a winding opening function.
[0100]
[0101] The electric railway vehicle illustrated in
[0102] The three-phase AC motor 2 is driven at a variable speed by the three-phase AC power from the inverter main circuit in the rotating electric machine drive system 1. The three-phase AC motor 2 is mechanically connected to the axle of the electric railway vehicle, and the running of the electric railway vehicle is controlled by the three-phase AC motor 2.
[0103] Any of the first to third embodiments is applied as the winding switching device included in the rotating electric machine drive system.
[0104] According to the above embodiment, the electric railway vehicle can be operated with high efficiency by switching the winding connection state of the three-phase AC motor 2 by the winding switching device. Further, since the winding switching device is miniaturized, the increase in size of the rotating electric machine drive system is suppressed even though the rotating electric machine drive system is provided with the winding switching device. Therefore, a rotating electric machine drive system including a winding switching device can be easily mounted on an electric railway vehicle.
[0105] Further, the invention is not limited to the above-described embodiments, but various modifications may be contained. For example, the above-described embodiments of the invention have been described in detail in a clearly understandable way, and are not necessarily limited to those having all the described configurations. In addition, some of the configurations of each embodiment may be omitted, replaced with other configurations, and added to other configurations.
[0106] For example, as a rotating electric machine, in addition to a permanent magnet synchronous motor, a winding field synchronous motor, an induction motor, a switched reluctance motor, and the like can be applied.
[0107] Further, the rotating electric machine drive system can be applied not only to electric railway vehicles but also to electric devices such as electric vehicles, hybrid vehicles, and construction machines that operate at variable speeds.
REFERENCE SIGNS LIST
[0108] 1 rotating electric machine drive system [0109] 2 three-phase AC motor [0110] 3 DC power source [0111] 4 capacitor [0112] 5 semiconductor switching element [0113] 6 power module [0114] 7 freewheeling diode [0115] 8 three-phase AC power source [0116] 9 winding switching device [0117] 10 control device [0118] 11 overhead line [0119] 12 rail [0120] 13 wheel [0121] 21 three-phase winding terminal group [0122] 21U.sub.1, 21U.sub.2 U-phase winding [0123] 21V.sub.1, 21V.sub.2 V-phase winding [0124] 21W.sub.1, 21W.sub.2 W-phase winding [0125] 22U.sub.s1, 22U.sub.s2, 22U.sub.e1, 22U.sub.e2 electrode [0126] 22V.sub.s1, 22V.sub.s2, 22V.sub.e1, 22V.sub.e2 electrode [0127] 22W.sub.s1, 22W.sub.s2, 22W.sub.e1, 22W.sub.e2 electrode [0128] 31 actuator [0129] 32a to 32f conductor portion [0130] 33 movable portion