Method, apparatus and system for attaching a label on a product
11401071 · 2022-08-02
Assignee
Inventors
Cpc classification
B65C3/065
PERFORMING OPERATIONS; TRANSPORTING
B65C9/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65C9/02
PERFORMING OPERATIONS; TRANSPORTING
B65C3/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a method of attaching a shrinkable label on at least one product wherein the shrinkable label comprises a film comprising heat shrinkable material and photothermic material, the method comprising: transporting a plurality of products on a product conveyor through an irradiation volume defined by a plurality of UV light emitters arranged sideways of the product conveyor; arranging at least one reflector between consecutive products on the product conveyor while the at least one product is being transported; controlling the UV light emitters to emit UV-light towards the shrinkable label arranged around the at least one product in the irradiation volume and towards the at least one reflector arranged between consecutive products in order for the photothermic material of the shrinkable label to heat up causing the heat shrinkable material to shrink around the at least one product.
Claims
1. Apparatus for attaching a shrinkable label to at least one product, wherein the shrinkable label comprises a film comprising heat shrinkable material and photothermic material and wherein the at least one product is transported on a product conveyor through an irradiation volume, the apparatus comprising: a plurality of UV light emitters arranged sideways of the product conveyor, the UV light emitters defining the irradiation volume and being configured to irradiate at least one shrinkable label arranged around the at least one product while the at least one product is transported through the irradiation volume; a reflector arrangement unit for arranging at least one reflector between consecutive products on the product conveyor while the at least one product is being transported, the reflector arrangement unit comprising a transport rail on which a number of movable carriages are mounted and suspended from the carriages are reflector units, each reflector unit comprising at least one reflector configured to reflect UV light from the UV light emitters towards the shrinkable label; a controller configured to control the UV-light emitters to emit UV-light towards the shrinkable label arranged around the at least one product in the irradiation volume and towards the at least one reflector arranged between consecutive products in order for the photothermic material of the shrinkable label to heat up causing the heat shrinkable material to shrink around the at least one product.
2. The apparatus as claimed in claim 1, wherein the reflector arrangement unit is configured to arrange one or more reflectors at one or more positions between consecutive products on the product conveyor, wherein the at least one reflector is configured to reflect the UV light from the UV light emitters towards at least one of a leading portion and a trailing portion of the shrinkable label, wherein the reflector arrangement unit is configured to position a first reflector to face the trailing portion of the shrinkable label and a second reflector to face the leading portion of the shrinkable label, wherein the first and second reflectors are configured to reflect UV light towards both the leading portion and the trailing portion of the product.
3. The apparatus as claimed in claim 1, comprising a reflector arrangement unit comprising a first reflector arranged to face the trailing portion of a shrinkable label of a first product and a second reflector arranged to face the leading portion of a shrinkable label of a second product, wherein the reflector arrangement unit is configured to place the reflector unit between consecutive products on the product conveyor.
4. The apparatus as claimed in claim 1, wherein the reflector is made of aluminum, DUV Enhanced Aluminum, or UV Enhanced Aluminum.
5. The apparatus as claimed in claim 1, wherein the reflector is configured to receive both first light from a first set of UV light emitters arranged next to the product conveyor at a first side thereof and second light from a second set of UV light emitters arranged next to the product conveyor at an opposite, second side thereof, and to reflect both the first and second light towards the label of the at least one product, wherein the reflector is a plate reflector, and wherein the reflector is formed by a folded plate.
6. The apparatus as claimed in claim 1, wherein the reflector defines reflecting surfaces defining in cross-section essentially a V-shape, wherein the angle (a) between the ends of the V-shape is in the range of 60°-180°, wherein the angle between the ends of the V-shape varies over the height of the reflector, and wherein the angle at the upper end is smaller than the angle at the lower end of the reflector.
7. The apparatus as claimed in claim 1, wherein the reflector comprises one or more reflecting surfaces for reflecting UV light from the UV light emitters, wherein the one or more reflecting surface define a combined reflecting area that is generally convex, wherein the one or more reflecting surfaces of the reflector extend in an upright direction, wherein the one or more reflecting surfaces of the reflector are inclined relative to the upright direction, wherein the UV light emitters are arranged so as to irradiate at the same time a first reflector facing the trailing portion of a shrinkable label of a first product and a second reflector facing the leading portion of a shrinkable label of a second product, the apparatus being configured to have the UV light emitters to directly irradiate at least the side portions of the label and to indirectly irradiate at least the trailing and leading portions of the label, and wherein the reflectors and UV light emitters are configured to substantially uniformly irradiate the label of a product over its entire circumferential surface.
8. The apparatus as claimed in claim 1, wherein the controller is configured to control the reflector arrangement unit and product conveyor to transport the at least one reflector synchronously with the at least one product, wherein the reflector arrangement unit is configured to transport a plurality of reflectors, wherein in the irradiation volume, the speed of the reflector arrangement unit corresponds with the speed of the product conveyor, and wherein the reflector arrangement unit is configured to have the at least one reflector co-move with the at least one product.
9. The apparatus as claimed in claim 1, wherein the reflector arrangement unit is configured to position the at least one reflector at a position aligned with the products, essentially halfway between consecutive products on the product conveyor.
10. The apparatus as claimed in claim 1, wherein the controller is configured to control the product conveyor, reflector arrangement unit and UV light emitters to irradiate one or more labels of one or more products while at the same time moving the one or more products past the UV light emitters, wherein the controller is configured to control the product conveyor, reflector arrangement unit and UV light emitters to transport the products intermittently, wherein in the periods wherein the product is stopped the at least one reflector is placed at a position between consecutive products, removed from a position between consecutive products and wherein the periods wherein the product is moving, the label of the product is irradiated with UV light, wherein the UV light emitters are configured to emit UV light with a peak wavelength between 200 and 399 nm and at least 90% of the UV light within a bandwidth of +/−60 nm or +/−30 nm of the peak wavelength, the UV light emitters are LED UV light emitters, wherein the UV light emitters are arranged to direct UV light substantially transversely of the transport direction of the product conveyor towards the label of the product and to the reflectors, wherein the reflectors are positioned at a predefined distance from the trailing and leading portions of the shrinkable label, wherein the UV light emitters have been arranged in at least one pattern essentially parallel to the transport direction of the at least one product on the product conveyor, wherein the UV light emitters are positioned at one side or at both sides of the product conveyor, the apparatus further comprising one or more diverging lens elements so as to provide a divergent light beam on both the label and the one or reflectors, wherein the plurality of UV emitters are positioned in a pattern comprising a number of rows and columns, the columns extending generally parallel to the axial direction of the product, and comprising transporting the at least one product relative to a plurality of stationary UV light emitters.
11. A system for attaching a shrinkable label to a product, the system comprising the apparatus as claimed in claim 1, the system further comprising a sleeving device configured to apply a sleeve-shaped label around the product.
12. The apparatus as claimed in claim 1, wherein each reflector unit comprises two reflectors, a forward facing reflector facing a trailing portion of the product and a rearward facing reflector facing a leading portion of the product.
13. The apparatus as claimed in claim 1, wherein the reflector arrangement unit is configured to convey the reflector units at a transporting speed of the carriages that is substantially the same as a transport speed of the products on the product conveyor.
14. The apparatus as claimed in claim 1, wherein the product conveyor and the reflector arrangement unit move synchronously so that the reflector units are arranged between consecutive products.
15. The apparatus as claimed in claim 1, wherein the at least one reflector is diamond shaped.
16. The apparatus as claimed in claim 1, wherein the transport rail is located above the product conveyor.
17. The apparatus as claimed in claim 1, wherein the transport rail is oval shaped.
Description
(1) Further characteristics of the present invention will be elucidated in the accompanying description of various preferred embodiments thereof. In the description reference is made to the annexed figures.
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(10) Unless defined otherwise, all technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Still, certain elements are defined below for the sake of clarity and ease of reference. Furthermore it is noted that, as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. It is further noted that the claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as “solely,” “only” and the like in connection with the recitation of claim elements, or use of a “negative” limitation.
(11) As will be apparent to those of skill in the art upon reading this disclosure, each of the individual embodiments described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope of the present invention. Any recited method can be carried out in the order of events recited or in any other order which is logically possible.
(12) The products to be handled may be, for instance, containers, bottles, receptacles, holders for holding a variety of types of foodstuff or non-foodstuff materials, etc. The products may be labelled individually (i.e. each product receives its own label) and/or jointly (i.e. the products are combined into respective packages, each package containing two or more products, wherein the package as a whole is to be labelled). When throughout the present specification reference is made to a product this reference is to include a package of multiple products and vice versa, unless stated otherwise.
(13) The heat shrinkable label material used may comprise of a mono-layer or a multi-layered film to be attached to a product. For instance, the multi-layered film may comprise a base layer film and a photothermic layer. The photothermic material is a material that causes the generation of thermal energy (heat) when the material is irradiated with electromagnetic radiation, such as light, for instance ultraviolet light (UV light). More specifically, the electromagnetic radiation produces the photoexcitation of the material, resulting in the production of thermal energy (heat). The photothermic material may be formed in one or more separate layers or may be combined with the base material. Furthermore, in case of the use of a photothermic layer the photothermic layer may also be a combined photothermic and design layer, for instance a combined photothermic and design layer that has been printed on top of the base layer film, or a combined photothermic and design layer printed below the base layer film. The bottom or lower side of a film is herein defined as a side of the film that faces or touches the outer surface of the product when applied onto said product, whereas a top or upper side of the film relates to a side of the film that faces the source of electromagnetic radiation when the layer is irradiated.
(14) Various embodiments of a multi-layered film used in the present disclosure are described in WO 2017/213506 A1, especially in connection with any of
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(16) Tubular foil material 6, for instance a flattened tube formed of mono-layer or multi-layer material as described herein, is supplied and passed through a sleeving device 8. The sleeving device 8 is configured to open the tubular foil 6, cut the tubular foil 6 at a right length to generate a sleeve-shaped label 5 and to eject the sleeve-shaped label 5 in the direction of P.sub.S towards a package 3 of three products P.sub.1, P.sub.2, P.sub.3 that are being transported in transport direction P.sub.T on the conveyor 2. Once the sleeve-shaped label 5 has been arranged around the package 3 (which label is denoted in
(17) Each of the UV light units 7,7′ may comprise a plurality of UV light sources, preferably LED light sources. The UV light sources may be of the type having a peak wavelength between 200 and 399 nm and having at least 90% of the UV light within a bandwidth of +/−60 nm or +/−30 nm of the peak wavelength. In some examples the UV light has a peak wavelength between 300 nm and 395 nm or even between 350 nm and 390 nm, while at least 90% of the UV light is within a bandwidth of +/−60 nm of the peak wavelength, and preferably between +/−30 nm of the peak wavelength. In a preferred example the wavelength is 385 nm (+/−20 nm).
(18) The UV light units 7,7′ define between them an irradiation volume into which one or more consecutive (packages 3 of) products P.sub.1, P.sub.2, P.sub.3 can be moved. During the residence time in the irradiation volume the label (1) arranged around the (package 3 of) products P.sub.1, P.sub.2, P.sub.3 can be illuminated by both UV light units 7,7′ so as to attach the sleeve-shaped label. The attachment apparatus 4 is configured to allow the sleeve or label (1) to be firmly attached at the right position to the product P.sub.1, P.sub.2, P.sub.3 in order to provide a sleeved package 3′ of products.
(19) Examples of a sleeving device 8 for applying a sleeve-shaped label 5 on a moving product P.sub.1, P.sub.2, P.sub.3 are given in WO 013/073938 A1 in case of a downsleeving machine and WO 2014/006033 A1 in case of an upsleeving machine. The description of the sleeving system in either of these documents is herein incorporated by reference. In the sleeving systems of WO 2013/073938 A1 and WO 2014/006033 A1 the sleeve that has been arranged around the moving product P.sub.1, P.sub.2, P.sub.3, is shrunk in an oven wherein the shrinkable material of the label is heated up, for instance by guiding the product along a number of vapor nozzles. In the attachment system 1 of
(20) The attachment apparatus 4, preferably also the sleeving device 8, and the conveyor 2 are connected to a controller 10. The controller 10 may be configured to control the UV-light emitters to irradiate the one or more shrinkable labels (1) arranged on the one or more products P.sub.1, P.sub.2, P.sub.3 in the above-mentioned irradiation volume in order for the photothermic material to heat up causing the heat shrinkable material to shrink around the one or more products.
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(22) Each of the strips 16 of UV light emitters 19 may be formed by a carrier on which a plurality of LED emitters have been mounted. In a particular embodiment the strip 16 is a LED strip (also known as an LED tape or ribbon light) comprising a flexible circuit board populated by surface mounted light-emitting diodes (SMD LEDs). The LED light emitters are connected to a common driver (not shown) that drives the LED emitters at a suitable voltage.
(23) In embodiments the distribution of the UV light emitters 19 is such that there is no area wherein the provided light distribution has an intensity of less than 550 mW. The UV light emitters 19 may be of the type NVSU233A 385 nm (LED produced by NICHIA) providing a specified light intensity.
(24) The light emitting units 10,11,12 may be arranged such that a (straight or arched) wall-like structure sideways of the conveyor 2 is obtained. For instance, windows 17 of the light emitting units 10,11,12 of a first light unit 7 can be placed parallel to and close to either side of the trajectory of the products P.sub.1, P.sub.2, P.sub.3 on the conveyor 2. Similarly, windows 17 of the light emitting units 10,11,12 of the first light unit 7′ can be arranged at the opposite side of the trajectory, also in a direction generally parallel to the transport direction of the product P.sub.1, P.sub.2, P.sub.3. In this manner the product P.sub.1, P.sub.2, P.sub.3 may be illuminated from both longitudinal sides (seen in transport direction from the left and right side) so that the label (1) on the products P.sub.1, P.sub.2, P.sub.3 moving pass the UV light emitters 19 are illuminated during transportation.
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(28) In some of the embodiments wherein the reflector unit 43 has two opposing reflectors 44, 45 the distance in the transport direction P.sub.T between the forward facing reflector 44 and the trailing portion 47 of the label (1) is the same as the distance between the rearward facing reflector 45 and the leading portion 48 of the label (1) so that the trailing and leading portions 47, 48 of the label (1) receive essentially the same amount and the same distribution of light from the reflector unit 43. However, in other embodiments the mutual distances may vary, for instance in order to provide one side of the package a different light distribution than the other, opposite side of the package.
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(30) A reflector 30, 31, 44, 45 may formed by a plate reflector that has been folded into a V-shape so that two reflector surfaces 32,33 (
(31) The reflectors and their reflective surfaces may be made of various materials. In exemplifying embodiments of the present disclosure the reflectors are made of aluminum, for instance DUV Enhanced Aluminum or UV Enhanced Aluminum.
(32) In operation, the products are transported along the light units 7,7′. As mentioned earlier, the products and irradiation volume formed by the UV light emitters 19 may be arranged to continuously or intermittently move relative to each other. For instance, the conveyor 2 may transport the products intermittently and the irradiation may be performed in the time intervals in which the products are stopped. In other embodiments the products are transported continuously and the irradiation is performed during movement of the products.
(33) The latter embodiments are preferred in most situations since continuous movement of the conveyor 2 enables an increased handling speed of the products. While the products P.sub.1, P.sub.2, P.sub.3 are being transported, the products P.sub.1, P.sub.2, P.sub.3 are irradiated with light from both light units 7,7′. The elongated side surfaces of the labels (1) are illuminated directly from the light of the light emitting units 10-12. Also the trailing and leading portions 47,48 of the labels (1) may receive light directly from the light emitting units 10-12. Additionally, the trailing and leading portions 47,48 of the labels (1) receive light in an indirect manner via the reflectors. In this manner a more even distributed illumination of the label (1) around its entire circumference may be achieved, so that the label (1) may be more uniformly shrunk around the (package 3′ of) products P.sub.1, P.sub.2, P.sub.3. In this way the labelling quality of the products/packages may be increased. A further advantage is that the labelling speed (i.e. the time needed for labelling a product or a package of products) may be increased as well, with a relatively compact set of light units 7,7′. In situations without the presence of reflectors the movement of the products P.sub.1, P.sub.2, P.sub.3 needs to be halted or at least the conveyor speed determining the speed at which the products pass the light units 7,7′ should be kept relatively low in order for the label (1), especially the trailing and leading portions 47, 48 of the label (1), to be properly attached to the products P.sub.1, P.sub.2, P.sub.3.
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(35) An embodiment with a varying angle is elucidated in
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(39) This at least one inclined reflecting surface 54,57 may be accomplished by varying the thickness of the upper portion of the reflector 53,56, by appropriately arranging the reflector in an oblique position relative to the transport direction P.sub.T, by appropriately folding a plate-like reflector such as the reflector of
(40) Furthermore, the reflecting surface 54 of the reflector 53 may be oriented to face slightly downward, as is shown in
(41) Similarly, the reflector can be reflecting surface 57 in
(42) The preceding merely illustrates the principles of the present invention. It will be appreciated that those skilled in the art will be able to device various arrangements, which, although not explicitly described or shown herein, embody the principles of the invention and are included within the scope of the appended claims.