Grate Bar for Stepped Grate
20220252261 · 2022-08-11
Inventors
- Nicolaas van Diepen (Garbsen, DE)
- Thomas Weiss (Neustadt, DE)
- Moritz Hagendorf (Neustadt, DE)
- Christoph Tyblewski (Neustadt, DE)
Cpc classification
F23H1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23H7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D3/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G5/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23H2900/17002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23H3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23H17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23H2700/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23H7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23H1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Embodiments of the invention relate to a grate bar front section and a matching grate bar rear section and to a grate bar including the grate bar front section and/or the grate bar rear section configured such that, by releasably connecting the grate bar front section to the grate bar rear section, manufacture and maintenance costs are reduced.
Claims
1.-19. (canceled)
20. A grate bar front section configured for being mounted to a grate bar rear section, in order to form by such mounting a grate bar, wherein the grate bar front section has a refractory mineral material and a top side, a bottom side, a front side, two narrow sides, and a rear side as well as a grate bar longitudinal axis that extends parallel to the top side through the front side and the rear side, wherein: the grate bar front section includes a recess that extends from the bottom side in a direction of the top side, the recess has at least one contact surface configured to introduce a force acting in a direction of the rear side and/or the front side into the grate bar front section, and the grate bar front section includes at least one channel with a channel longitudinal axis, the at least one channel connecting the rear side and/or the front side and/or at least one side surface with the recess.
21. A grate bar front section according to claim 20, wherein the at least one channel is at least partially open to the bottom side.
22. A grate bar front section according to claim 20, wherein starting from the rear side, at least one gas line extends in a direction of the top side and/or the front side, wherein the at least one gas line has an inlet at the rear side and an outlet at the top side and/or at the front side.
23. A grate bar front section according to claim 22, wherein at least one section of the at least one gas line is located above a plane that is parallel to the grate bar longitudinal axis of the grate bar front section and above the at least one channel.
24. A grate bar front section according to claim 20, comprising at least one section of an insulating body that extends between the at least one channel and the top side and/or between the recess and the top side.
25. A grate bar front section according to claim 20, comprising at least one gas passage that extends from the bottom side in the direction to the top side and/or the front side, wherein the at least one gas passage has an inlet in the bottom side and an outlet in the top side and/or the front side.
26. A grate bar front section according to claim 25, wherein the at least one gas passage has a longitudinal axis that forms an acute angle with the top side or the front side.
27. A grate bar front section according to claim 25, wherein the at least one gas passage is curved towards the front side at least in a region adjacent to the top side, the top side and a tangent form an acute angle, wherein the tangent is defined at a point of a lower side of the at least one gas passage a region adjacent to the top side, and a value of the acute angle decreases as a distance between said point and the outlet is decreasing.
28. A grate bar front section according to claim 27, wherein the value of the acute angle decreases continuously as the distance between said point and the outlet is decreasing and/or wherein the at least one gas passage merges continuously into the top side at the outlet.
29. A grate bar front section according to claim 20, wherein a longitudinal extent of the top side than that of the bottom side, whereby the rear side and/or the front side has an overhang.
30. A grate bar rear section configures for being mounted to a grate bar front section, in order to form by such mounting a grate bar, wherein the grate bar rear section has a middle part, a first side element, and a second side element, wherein: the middle part has at least a first leg and a second leg, wherein the first leg and the second leg form an angle profile, the first leg has at least one through hole, and the middle part has two longitudinal sides and on each side of the two longitudinal sides of the middle part one of the first and second side elements is attached, respectively.
31. A grate bar rear section according to claim 30, wherein the first leg has at least one through-opening.
32. A grate bar rear section according to claim 30, wherein the middle part has a third leg.
33. A grate bar rear section according to claim 32, wherein the second leg and the third leg point in opposite directions and axes of the second and third legs form an angle with a value within ±30°, wherein the first leg is the middle leg.
34. A grate bar, wherein the grate bar front section according to claim 20 is releasably connected to a grate bar rear section according to claim 29.
35. A grate bar according to claim 34, wherein at least a section of the grate bar rear section rests against the rear side and is fastened with a fastening element against the rear side, the fastening element penetrating a through-hole and the at least one channel.
36. A grate bar according to claim 35, wherein the fastening element is fastened by means of a pressure panel resting against the at least one contact surface.
37. A grate bar according to claim 35, wherein the fastening element has a through-channel extending along one axis of the through-channel and having a distal outlet that ends in an orifice region of an inlet that is in fluid communication with a volume above the top side via a gas passage.
38. A cement clinker cooler with a cooling grate or an incinerator with a firing grate, wherein such a cooling grate or a firing grate has at least one grate bar front section according to claim 20 and/or at least one grate bar rear section according to claim 30 and/or at least one grate bar according to claim 34.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0051] In the following, the invention will be described by way of example, without limitation of the general inventive concept, on examples of embodiments and with reference to the drawings.
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064] Generally, the drawings are not to scale. Like elements and components are referred to by like labels and numerals. For the simplicity of illustrations, not all elements and components depicted and labeled in one drawing are necessarily labels in another drawing even if these elements and components appear in such other drawing.
[0065] While various modifications and alternative forms, of implementation of the idea of the invention are within the scope of the invention, specific embodiments thereof are shown by way of example in the drawings and are described below in detail. It should be understood, however, that the drawings and related detailed description are not intended to limit the implementation of the idea of the invention to the particular form disclosed in this application, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention as defined by the appended claims.
DETAILED DESCRIPTION
[0066]
[0067] The front section 10 has a front side 16, a rear side 18, a top side 14 and a bottom side 12. The bottom side 12 has an optional shoulder 13. The top side 14 of the front section 10 has, for example, an optional slit-shaped outlet 69 and three optional circular outlets 64, 65, which are explained in more detail with reference to
[0068] As illustrated, the top side 14 preferably has a greater longitudinal extent along the grate bar longitudinal axis 2 than the lower side 12, whereby the rear side 18 has an overhang which covers part of the top side of the rear section 20.
[0069] The rear section 20 preferably has a middle part 22, a first side element 24 and a second side element 26, which can be manufactured cost-effectively from sheet steel, for example. Alternatively, the rear section 20 can also be made in one piece or consist of a different number of individual components.
[0070] In
[0071] The bottom side 12 can have a shoulder 13 in a section adjoining the front side 16. In the region of the front side 16, a clamping means 50 can completely or partially penetrate the front section 10 in the transverse direction. Accordingly, the front section 10 preferably has at least one transverse hole in its anterior one-third for receiving at least one clamping means 50. The transverse hole can be formed as a through-hole or as a blind hole. The optional clamping means 50 can brace the grate bar 1 with further adjacent grate bars, such that a row of grates can be formed.
[0072] The top side 14 can have a greater longitudinal extent along the grate bar longitudinal axis 2 than the bottom side 12. Due to the optional difference in the longitudinal extent of the top side 14 and the bottom side 12, the rear side 18 can delimit an optional overhang downwards. Preferably, the rear side 18 can have a planar partial surface which has a common edge with the top side 14. At the planar partial surface, a preferably curved second partial surface of the rear side 18 adjoins, which connects the first partial surface with the bottom side 12.
[0073] The bottom side 12 may have an opening. Starting from the opening, a recess 70 extends in the direction of the top side 14. Here, the recess 70 is shown exemplarily as a blind hole and preferably has a bearing surface 71 delimiting the recess in the direction of the rear side. Starting from an opening in the rear side 18, an optional channel 32 extends into the recess 70 along a channel longitudinal axis 33. The channel 32 can preferably taper starting from the rear side 18 in the direction of the recess 70.
[0074] The front section 10 can have at least one optional gas line 60, at least one optional gas channel 61 and/or at least one optional gas passage 68. The gas line 60 as well as the gas channel 61 and the gas passage 68 each enable gas (or another fluid) located below the front section 10 to be transported to the top side 14 of the front section 10. The fluid flows (provided there is a corresponding pressure gradient) obliquely to the surface 14, due to the gas line 60, gas channel 61 and gas passage 68 being inclined in the direction of the front side 16, whereby the flow in the direction of the front side 16 is applied to the top side 14.
[0075] The optional at least one gas passage 68 extends from an inlet 67 in the bottom side 12 to an outlet 69 in the top side 14, wherein the inlet 67 can have a larger diameter than the gas passage 68, whereby the flow rate in the gas passage 68 increases towards its outlet, which prevents material on the top side 14 from falling through and at least prevents the gas passage 68 from being blocked by material penetrating from above.
[0076] As illustrated, the gas passage 68 is preferably curved in the direction of the front side 16 at least in a region adjoining the top side 14. In an alternative variant, the gas passage can also be non-curved. A tangent 80 can be applied to the lower side of the gas passage 68. This tangent 80 forms an acute angle 82 with the top side 14. With decreasing distance of the contact point of the tangent 80 to the outlet 69, the value of the acute angle 82 formed by the tangent 80 and the top side 14 decreases continuously, and the gas passage 68 continuously merges into the top side 14 at the outlet 69, whereby the flow is applied particularly effectively to the top side 14. Herein, the outlet 69 is exemplarily shown as a slot, wherein the longitudinal direction of the slot preferably runs at least approximately parallel (within ±10°, preferably ±5°, 2.5° or better) to the transverse axis 4 of the grate bar.
[0077] The at least one optional gas channel 61 extends from an inlet 63 in the recess 70 to an outlet 65 in the top side 14, wherein the inlet 63 preferably may have a larger diameter than the gas channel 61. Here, the outlet 65 exemplarily has a circular cross-section.
[0078] A gas line 60 extends from an inlet 62 in the rear side 18 to an outlet 64 in the top side 14. Covered by the front section 10, there is a second optional gas line, the outlet 64 of which also opens into the top side 14. The gas lines 60 are arranged above a plane which is parallel to the grate bar longitudinal axis 2 and the grate bar transverse axis 4 and also above the channel 32. Herein for example, the outlets 64 have a circular cross-section (other cross-sections are also possible, in particular oval or polygonal cross-sections).
[0079] Eight optional insulating bodies 66 are aligned here parallel to one another, preferably at least approximately orthogonally to the grate bar longitudinal axis 2 (within ±10°, preferably ±5°, 2.5° or better). In the example shown, the insulating bodies 66 are arranged above the channel 32 and the recess 70 and thus protect the bolt 30 and the pressure panel 40 in the channel 32 and the recess 70, respectively. The number of insulating bodies 66 is also to be understood as an example, i.e. they can be omitted. Preferably, however, at least one insulating body 66 is realized, which is preferably arranged above the channel 32, i.e. the at least one insulating body is preferably arranged above the channel 32 as a heat shield.
[0080] The longitudinal cross-section of the rear section 20 shows the middle part 22 and a first side element 24. Herein for example, the middle part 22 has a first leg 220, a second leg 221, and a third leg 222. The legs 220, 221, 222 of the rear section 20 here form, for example, an angle with a Z-profile. However, the rear section can also be embodied with more or fewer individual components.
[0081] The first side element 24 of an exemplarily three-part rear section is fastened to the middle part 22, this can preferably be done by a material connection, for example by gluing or preferably welding. The side elements each form a receptacle for a cross beam of a grate substructure on which the rear sections 20 with their side elements 24, 26 (cf.
[0082] The middle part 22 can rest against the rear side 18 in the region of the transition from the first leg 220 to the second leg 221 and in the region of the transition from the first leg 220 to the third leg 222. The middle part 22 can, for example, also rest flat on the rear side 18, or not at all.
[0083] The first leg 220 can have at least one through-opening 62′ (two through-openings 62′ are shown as an example) and at least one through-hole 21. After the mounting described above, the through-channels 62′ are arranged in the region of the inlet 62 and of an inlet 62 covered by the middle part 22. By this way, a gas can flow through the gas line 60 despite the mounted rear section 20. The through-hole 21 is arranged in the region of the opening of the channel 32 on the rear side 18.
[0084] The bolt 30 is received from the through-hole 21 and the channel 32. The bolt 30 may have a through-channel 34 along the channel longitudinal axis 33, a proximal inlet 31 and a distal outlet 35. A pressure panel 40 is located in the recess 70, wherein the pressure panel 40 rests against the contact surface 71. The bolt 30 is releasably connected to the pressure panel 40, whereby the front section 10 and the rear section 20 are releasably connected. The distal outlet of the bolt can be located in the opening region of the inlet 63 and the proximal inlet is located at the middle part 22. The proximal inlet 31, the through-channel 34 and the distal outlet 35 allow gas to be transported from below the grate bar 1 through the bolt 30 into the gas passage 61 to the top side 14 of the front section 10. The flow through the through-channel 34 can be improved if the opening of the recess 70 is closed with a plug.
[0085]
[0086] The bottom side 12 (see
[0087] The view of the bottom side of the rear section 20 shows a second leg 221, a third leg 222, a first side element 24, and a second side element 26. The bottom side 12 of the front section 10 rests on the third leg 222. The first side element 24 and the second side element 26 are attached at least to the second leg 221 (i.e. to the first, second and third leg 220, 221, 222, preferably to the second leg 221, particularly preferred to the first and second leg 220, 221).
[0088]
[0089] The partial view of the front section 10 in
[0090] The optional gas channel 61 extends from an inlet 63 in the recess 70 to an outlet 65 in the top side 14.
[0091] Both the gas channel 61 and the gas passages 68 are each curved towards the front side 16 in a region adjacent to the top side 14. A tangent 80 can be applied to the lower side of each of the gas channel 61 and the gas passages 68. These tangents 80 each form an acute angle 82 with the top side 14 (cf.
[0092]
[0093] The rear side 18 of the front section 10 in
[0094] The rear section 20 in
[0095] The rear section 20 in
[0096] The free end of the rear-sided free leg of the rear section 20 preferably has a mounting recess 294 in the extension of the channel axis 33. The optional mounting recess 294 is preferably located in the extension of the opening 295 in the opposite leg 293, i.e. when mounted, the mounting recess 294 is preferably located at least approximately in the extension of the channel longitudinal axis 33. As a result, the rear end of the connecting element 30 is easily accessible fora mounting tool.
[0097]
[0098] As shown in
[0099] As can be clearly seen in
[0100] The optional skid 90 (see
[0101]
[0102] In its rear one-third, the front section 10 has a recess 70 which is open rearwards and downwards (cf.
[0103] A preferably metallic hook 20 can be inserted into the recess 70 preferably at least approximately flush (cf.
[0104]
[0105] It will be appreciated to those skilled in the art having the benefit of this disclosure that this invention is believed to provide a grate bar front section and a matching grate bar rear section, as well as a grate bar with the grate bar front section and/or the grate bar rear section. Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only and is provided for the purpose of teaching those skilled in the art the general manner of carrying out the invention. It is to be understood that the forms of the invention shown and described herein are to be taken as the presently preferred embodiments. Elements and materials may be substituted for those illustrated and described herein, parts and processes may be reversed, and certain features of the invention may be utilized independently, all as would be apparent to one skilled in the art after having the benefit of this description of the invention. Changes may be made in the elements described herein without departing from the spirit and scope of the invention as described in the following claims.
LIST OF REFERENCE NUMERALS
[0106] 1 grate bar [0107] 2 grate bar longitudinal axis [0108] 3 grate bar vertical axis [0109] 4 grate bar transverse axis [0110] 10 grate bar front section, in short: front section [0111] 12 bottom side [0112] 13 shoulder [0113] 14 top side [0114] 15 side surface [0115] 16 front side [0116] 160 front panel [0117] 161 first segment of the front side 16 [0118] 162 second segment of front side 16 [0119] 18 rear side [0120] 19 web [0121] 191 inner surface [0122] 192 axis [0123] 181 concave surface segment [0124] 20 grate bar rear section, short: rear section [0125] 21 through-hole [0126] 22 middle part [0127] 226 convex surface segment [0128] 24 first side element [0129] 26 second side element [0130] 28 opening [0131] 29 profile [0132] 291 first profile leg [0133] 292 middle leg of the profile [0134] 293 second profile leg [0135] 294 mounting recess [0136] 295 opening for connecting means [0137] 296 projection [0138] 30 bolt/connecting element [0139] 306 front section/front end of the connecting element [0140] 308 rear section/rear end of the connecting element [0141] 31 proximal inlet [0142] 32 channel [0143] 33 channel longitudinal axis [0144] 34 through-channel [0145] 35 distal outlet [0146] 40 pressure panel [0147] 50 clamping device [0148] 60 gas line [0149] 61 gas channel [0150] 62 inlet [0151] 62′ through-hole [0152] 63 inlet [0153] 64 outlet [0154] 65 outlet [0155] 66 insulation body [0156] 67 inlet [0157] 68 gas passage [0158] 69 outlet [0159] 70 recess [0160] 71 contact surface [0161] 80 tangent [0162] 82 acute angle [0163] 90 skid [0164] 91 first leg [0165] 92 second leg [0166] 922 bottom side of the skid e.g. bottom of the second leg 92 [0167] 93 third leg [0168] 220 first leg [0169] 221 second leg [0170] 222 third leg