Method and stimulation sleeve for well completion in a subterranean wellbore
11401781 · 2022-08-02
Assignee
Inventors
Cpc classification
E21B34/063
FIXED CONSTRUCTIONS
E21B34/108
FIXED CONSTRUCTIONS
E21B34/142
FIXED CONSTRUCTIONS
International classification
E21B34/14
FIXED CONSTRUCTIONS
Abstract
Stimulation sleeve (1) for well intervention in a subterranean wellbore, comprising: a housing (10) having a through channel (11) with a first end (11a) and a second end (11b), and one or more flow ports (14), and a sliding sleeve (13) disposed axially movable within the housing (10) to open or close said flow ports (14). Said sliding sleeve (13) is equipped with at least a first obturator seat (15) for receipt of a obturator (17) to partially or fully close fluid communication in the through channel (11) of the housing (10), and a time delay mechanism (20) to allow the sliding sleeve (13) to axially travel in the housing (10) at a predetermined speed to open or close said flow ports (14). The invention also discloses a method for well completion in a subterranean wellbore using a sliding sleeve (1).
Claims
1. Method for well completion in a subterranean wellbore, comprising the steps: running a tubing string with a number of stimulation sleeves into the wellbore, each stimulation sleeve comprises a housing having a through channel with a first end and a second end, one or more flow ports, and a sliding sleeve disposed axially movable within the housing to open or close said flow ports; dropping an obturator into a well stream in the tubing and to land the obturator on a first obturator seat to partially or fully close fluid communication in the through channel of the housing; building up pressure to shift the sliding sleeve axially in the housing to open the flow ports; engaging a time delay mechanism for controlled travel of the sliding sleeve in the housing to hold the flow ports open a predetermined time, wherein time delay is adjustable for individual sleeves; closing the flow ports after the sliding sleeve has moved the predetermined time; the method is characterized by the steps of retracting the obturator seat to release the obturator; landing a second obturator in a second seat, said second obturator seat being located uphole of the first obturator seat, and to build up pressure to shift the sliding sleeve axially in the housing to re-open the flow ports by aligning production ports in the sliding sleeve with the flow ports; and retracting the second obturator seat to release the second obturator after the production ports in the sliding sleeve are aligned with the flow ports.
2. Method according to claim 1, wherein the time delay mechanism is accommodated in a hydraulic chamber on the inner surface of the housing, and the method comprises the following steps to set the time delay: regulating flow in the hydraulic chamber by restricting hydraulic fluid flow from one side of the chamber to the other side of the chamber.
3. Method according to claim 1, wherein the flow ports are opened by aligning longitudinal slits in the sliding sleeve with the flow ports, and the flow ports are closed by allowing one or more longitudinal slots in the sliding sleeve to move out of alignment with the flow ports.
4. Method according to claim 1, wherein the production ports in the sliding sleeve are filled with a dissolvable material that dissolves when exposed to well fluids.
5. Method according to claim 1, wherein the production ports in the sliding sleeve are mechanically opened, by applying pressure cycles on one or more dual action plugs.
6. Method according to claim 1, wherein a shifting tool is conveyed into the wellbore to shift the stimulation sleeves to open position after the stimulation is completed.
7. Method according to claim 6, wherein a second obturator is dropped into the well stream in the tubing string and to land the second obturator on the obturator seat to partially or fully close fluid communication in the through channel of the housing, building up pressure to shift the sliding sleeve axially in the housing to close the flow ports, engaging the time delay mechanism for controlled travel of the sliding sleeve in the housing to hold the flow ports open a predetermined time, and retracting the obturator seat to release the obturator.
8. Method according to claim 1, wherein the obturator after being released from the obturator seat of the stimulation sleeve travels with gravity or fluid flow to the next stimulation sleeve to repeat the process from the previous stimulation sleeve.
9. Method according to claim 1, wherein a floating piston with a spring loaded rod as part of the time delay mechanism adds pressure compensating abilities to the time delay mechanism, by letting the spring loaded rod's depth of penetration inside a through bore in the floating piston, being determined by the differential pressure across the floating piston, hence not letting increased differential pressure across the obturator affect the flow of fluid across the floating piston.
10. Method according to claim 9, wherein the time delay can be adjusted by reducing or increasing a narrow flow area past the rod through the through bore.
11. Method according to claim 9, wherein the time delay can be adjusted by using fluid with higher or lower viscosity in the hydraulic chamber.
12. Method according claim 1, wherein one or more tension bolts that prevents the sliding sleeve from shifting to the open position has a predefined tension strength, and by monitoring a surface pump pressure while pressuring up to part the tension bolt one can calculate the differential pressure across the obturator in the obturator seat.
13. A stimulation sleeve for well completion in a subterranean wellbore, comprising: a housing having a through channel with a first and a second end, and one or more flow ports, and a sliding sleeve disposed axially movable within the housing to open or close said flow ports, wherein said sliding sleeve is equipped with at least a first obturator seat for receipt of a obturator to partially or fully close fluid communication in the through channel of the housing and wherein the sliding sleeve comprises a first closed part for closing the flow ports and a second partially open part equipped with longitudinal slits for alignment with the flow ports to open the flow ports, characterized by an adjustable time delay mechanism to allow the sliding sleeve to axially travel in the housing at a predetermined speed to open or close said flow ports.
14. Stimulation sleeve according to claim 13, wherein the sliding sleeve comprises a third closed part for closing the flow ports.
15. Stimulation sleeve according to claim 13, wherein the sliding sleeve comprises a fourth partially open part equipped with production ports for alignment with the flow ports to open the flow ports.
16. Stimulation sleeve according to claim 15, wherein the production ports in the sliding sleeve are filled with a dissolvable material that dissolves when exposed to well fluids.
17. Stimulation sleeve according to claim 15, wherein the production ports in the sliding sleeve comprises one or more dual action plugs, which are opened by applying pressure cycles.
18. Stimulation sleeve according to claim 13, wherein the obturator seat comprises a plurality of radially placed and retractable plungers being activated by the movement of the sliding sleeve.
19. Stimulation sleeve according to claim 18, wherein at least one gasket is placed upstream of said plungers.
20. Stimulation sleeve according to claim 13, wherein the sliding sleeve comprises a second obturator seat for receipt of a second obturator, said second obturator seat being located upstream of the first obturator seat, in order to build up pressure and to shift the sliding sleeve axially in the housing to open the flow ports by aligning the production ports in the sliding sleeve with the flow ports.
21. Stimulation sleeve according to claim 13, wherein the time delay mechanism is accommodated in a hydraulic chamber on the inner surface of the housing and comprises a flow restrictor.
22. Stimulation sleeve according to claim 21, wherein the time delay mechanism comprises a metering device with a piston surface area and longitudinal holes, each of which contains a hydraulic metering orifice which separates two sides of the piston.
23. Stimulation sleeve according to claim 21, wherein the time delay mechanism comprises a timing valve with a porous filter media rod that allows hydraulic fluid to pass from one side of the chamber to the other side of the chamber.
24. Stimulation sleeve according to claim 23, wherein the porous filter media rod is connected to a spring for regulation of how much of the porous media rod that is exposed to the hydraulic fluid.
25. Stimulation sleeve according to claim 21, wherein the time delay mechanism comprises a floating piston with a through bore that allows hydraulic fluid to pass from one side of the chamber to the other side of the chamber.
26. Stimulation sleeve according to claim 25, wherein the floating piston comprises a spring loaded rod accommodated in the through bore, defining a narrow flow area past the rod through the through bore.
27. Stimulation sleeve according to claim 26, wherein the differential pressure across the floating piston regulates the penetration depth of the spring loaded rod inside the through bore.
28. Stimulation sleeve according to claim 13, wherein the sliding sleeve is restricted from moving by one or more tension bolts.
Description
DESCRIPTION OF THE DIAGRAMS
(1) Embodiments of the present invention will now be described, by way of example only, with reference to the following diagrams wherein:
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DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(14) The present invention relates to a stimulation sleeve 1 for well intervention in a subterranean wellbore, and comprises a housing 10 having a through channel 11 with a first end 11a and a second end 11b, one or more flow ports 14, and a sliding sleeve 13 disposed axially movable within the housing 10 to open or close the flow ports 14. The sliding sleeve 13 is equipped with at a first landing profile in the form of for instance an obturator seat 15, for instance a ball seat as seen in
(15) An example of the landing profile in the form of an obturator seat 15 is shown in more detail in
(16) An example of a time delay mechanism 20 is shown in more detail in
(17) The time delay mechanism 20 can in an alternative embodiment be a metering device accommodated in a hydraulic chamber on the inner surface of the housing 10, and comprise a piston surface area and longitudinal holes, each of which contains a hydraulic metering orifice, which separates two sides of the piston.
(18) The invention takes tubular form with an internal diameter, which makes up a portion of the wellbore, and an outside diameter, which is exposed, to the annulus and formation. It is connected end to end with the lower completion tubulars. Any number of stimulation sleeves 1 can be deployed at intervals along the lower completion tubular string, all of which can function in the same way. The stimulation sleeve 1 according to the invention comprises the housing 10 with flow ports 14 that hydraulically connect the wellbore to the formation. The flow ports 14 can be open to allow flow to or from the formation, or closed to prevent flow and contain pressure. The position of the inner sliding sleeve 13 determines whether the flow ports 14 are open or closed.
(19) The inner sliding sleeve 13 of a first embodiment of the invention shown in
(20) The inner sliding sleeve 13 has a middle section which comprises the time delay mechanism 20 in the form of for instance a piston surface area and machined longitudinal holes, each of which contains a hydraulic metering orifice which separates the two sides of the piston, as explained above in relation to the time delay mechanism 20. On both sides of the piston surface area is the hydraulic chamber 21 filled with hydraulic fluid. This hydraulic chamber 21 is balanced in pressure with the wellbore under all steady state conditions.
(21) The inner sliding sleeve 13 has a lower section, which comprises the landing profile, as for instance explained above in relation to the obturator seat 15. The landing profile can be extended or retracted, depending on the position of the inner sleeve 13. While the sleeve 13 is in the first and second positions, the landing profile is extended, meaning the internal diameter is reduced and prevents any obturator of larger diameter from passing through it. When the sleeve 13 is in the third position, the landing profile is retracted to a larger ID, allowing any obturator of smaller diameter to pass through it.
(22) If any obturator 17 with a smooth surface is prevented from passing the landing profile 15, the wellbore section above the obturator 17 is isolated from the wellbore section below the obturator. If pressure above the obturator is higher than the pressure below the obturator, a piston force results and acts to drive the inner sliding sleeve 13 in the downward direction. The speed at which the sliding sleeve 13 moves is controlled by the hydraulic orifices, i.e. the time delay mechanism 20, which allow the hydraulic fluid to meter from one side of the sleeve piston to the other side.
(23) During well operations, one or more stimulation sleeves 1 are deployed into the well. Once the tubular string is positioned at the target depth, cementing operations can be conducted to place cement in the annulus. Alternatively to cement, the operator can choose to use open-hole packers to create the annular isolation between the sleeves and the rest of the well.
(24) After annular isolation is established, the wellbore is pressure tested against the closed stimulation sleeves 1 and the remaining tubulars. Toe prep is then conducted, either through an intervention-based toe perforation method, or by opening a remotely operated toe sleeve, thereby creating a flow path at the bottom of the well.
(25) When it is desirable to begin the stimulation operation, an obturator 17 is deployed into the wellbore and pumped down to the uppermost stimulation sleeve 1. The obturator 17 makes contact with the obturator seat 15 in the stimulation sleeve 1, which in turn initiates the metering shift of the sliding sleeve 13 to the second position where the flow ports 14 are opened.
(26) The stimulation stage is pumped through the open flow ports 14. Meanwhile, the sliding sleeve 17 continues to shift downward. The time at which the flow ports 14 remain open can be determined by using different number of orifices and/or using different permeability factor in the time delay mechanism 20.
(27) At the predetermined time delay, the sliding sleeve 13 moves into the third position where the flow ports 14 are isolated. At the same time, the landing seat 15 retracts and allows the obturator 17 to pass the first stimulation sleeve 1 to the second stimulation sleeve 1 in the sequence, and the stimulation stage operation is repeated.
(28) When the obturator 17 is released from the final stimulation sleeve 1 in the sequence, it continues down to the bottom of the well below the toe perforations or toe sleeve. Alternatively, it can land in a fixed landing profile above the toe sleeve, thereby creating a pressure tight tubular system, which may allow the operator to perform wellhead work without being exposed to a live well.
(29) To open the stimulation sleeves 1 for production, wireline or coiled tubing intervention is performed using a shifting tool, which locates inside the shifting profile of each sleeve. The sliding sleeve 13 is mechanically shifted to the open position. A check valve may or may not be used to allow the sleeve 13 to be shifted upwards without a hydraulic delay.
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(32) Another way to prevent leak off are to use dual action type plug design which are removed hydraulically from the fourth position production ports 19 by under balancing the well when the well is initially put on production. Flow from the formation into the wellbore removes the plugs and the well is produced as normal.
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(34) In all embodiments, mechanical wireline or coiled tubing intervention can be used to shift the sliding sleeve 13 back to the first closed position, to allow the stimulation operation to be repeated or to re-establish pressure integrity for other operations to take place.
(35) Further, the production ports 19 can be lined with a carbide insert to prevent erosion during proppant pumping.
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(37) In
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(39) Optionally can a slick line, wireline or coiled tubing shifting tool 44 be conveyed to the bottom of the wellbore 34, and be pulled out to shift the stimulation sleeves 1 to open position, as shown in
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(43) In one possible embodiment, the stimulation sleeve 1 is equipped with one or more tension bolt assemblies 40 (
(44) In one possible embodiment (
(45) A rod 56 can be accommodated partly inside the through bore 54. The rod 56 defines a narrow flow area through the through bore 54. The length of the narrow flow area depends on how deep the rod 56 penetrates the through bore 54. A spring 31 acts with a force on the rod 56, said force acting to push the rod 56 out of the bore 54 in the direction of the P2 side of the cavity 21. A bolt 51 is connected to the uphole facing end of the rod 56, and the bolt is equipped with a head 52 that is situated outside the bore 54 on the P1 side of the floating piston 50. When no other forces than the spring force is acting on the rod 56 the rod 56 will pull on the bolt 51 forcing the head 52 against the P1 side of the piston 50, sealing of the through bore 54. To improve the seal, a gasket can be accommodated between the head 52 and the sealing surface or seat on the P1 side of the piston 50.
(46) When the floating piston 50 is forced in the downhole direction, the pressure in P2 increases. This pressure is acting on a piston area on the rod 56, forcing the rod 56 against the biasing force of the spring 31 and deeper inside the through bore 54. At first this will open up for flow through the piston 50 by removing the seal or restriction created by the head 52 against the floating piston 50, letting fluid escape from P2 to P1 allowing for downhole movement of the floating piston and the sliding sleeve 13. If the downhole force on the piston 50 increases, the pressure in P2 will push the rod 56 further into the through bore 54. This increases the length of the narrow flow area, hence increasing the hydraulic friction for fluid flowing from P2 to P1.
(47) As described above the piston 50 with the spring loaded rod 56 will act as a pressure compensated flow restrictor. This feature allows the time delay to be independent of the pressure difference across the obturator 17. It should be mentioned that the invention is not limited to use one particular type or designs of pressure compensated flow restrictors or time delay mechanisms. The stimulation sleeve can even be used without being pressure compensated.
(48) In a completion string with several stimulation sleeves the time delay mechanism 20 of the individual stimulation sleeves 1 can be set up to give the time delay that is desired for the individual stimulation stage.
(49) The piston together with the spring loaded rod 56, the spring 31 and the bolt 51 will act as a check valve preventing flow from P1 to P2, preventing contaminated well fluid to enter and block the time delay mechanism 20.
(50) One advantage of using a floating piston 50 is avoiding the presence of atmospheric cavities in the stimulation sleeve 1. Since the floating piston 50 can float or in other words move independent of both the sleeve 13 and the housing 10, and the P1 side of the piston is in contact with the wellbore, the piston will move and equalize the pressure on the P2 side of the cavity 21. Due to this thinner walls and a less bulky design is possible.
(51) Another advantage of the floating piston is that it is possible to shift the sleeve back in the uphole direction without being prevented by a piston that is fixed to the sleeve 13 and acts as a check valve.
(52) In one possible embodiment, the obturator seat 15 is donut shaped as seen in
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