LIFTABLE BRUSH HOLDER SYSTEM ABLE TO OPERATE STATICALLY AND CORRESPONDING ROTARY ELECTRIC MACHINE

Abstract

The present invention refers to a liftable brush holder system (9) able to operate as fixed, comprising a motor (1) that drives a speed reducer (2) that drives a shaft (3) that moves a disc with eccentric slot (4), wherein the disk with eccentric slot (4) closes the short-circuit bushing (6) and independently moves the sides (9r, 9l) of the brush holder (9). The present invention further refers to a rotating electric machine equipped with a system according to the invention.

Claims

1. A liftable brush holder system able to operate as fixed, comprising a motor (1) that drives a speed reducer (2) driving a shaft (3) that moves a disc with eccentric slot (4), wherein the disc with eccentric slot (4) independently moves the sides (9r, 9l) of the brush holder (9) and closes the short-circuit bushing (6).

2. The system of claim 1, wherein when operated in fixed mode, the liftable brush holder can remotely vary the amount of brushes (12).

3. The system of claim 1, wherein the disc with eccentric slot (4) has two slots (4a, 4b) arranged on opposite sides and offset by 160° to 200°, preferably 180° therebetween.

4. The system of claim 1, wherein one side of the brush holder (9l) is connected by means of an intermediate arm (10) to the upper eccentric slot (4a) and the other side of the brush holder (9r) is connected to the lower eccentric slot (4b) of the disc with eccentric slot (4).

5. The system of claim 1, wherein each side of the brush holder (9l, 9r) has bearing units (11) independent of each other.

6. The system of claim 1, wherein an intermediate shaft (7) is connected to the disc with eccentric slot (4) and to a movement arm (5) of the short-circuit bushing (6) wherein the rotation of the disc with eccentric slot (4) sequentially promotes the closing movement of the short-circuit bushing (6) and then the lifting of the brushes (12).

7. The system of claim 1, wherein the brushes (12) arranged in the brush holder (9) are equipped with a stop (12a), so that when the brushes (12) are lifted they touch the brush support (14) and do not remain in contact with the slip ring (13).

8. The system of claim 1, wherein the short-circuit bushing (6) remains open during operation with the brushes (12) lowered.

9. A rotating electric machine, comprising a liftable brush holder system able to operate as fixed, comprising a motor (1) that drives a speed reducer (2) driving a shaft (3) that moves a disc with eccentric slot (4), wherein the disc with eccentric slot (4) independently moves the sides (9r, 9l) of the brush holder (9) and closes the short-circuit bushing (6).

10. The rotating electric machine of claim 9, wherein the rotating electric machine is a three-phase alternating current electric motor.

11. The rotating electric machine of claim 9, wherein when operated in fixed mode, the liftable brush holder can remotely vary the amount of brushes (12).

12. The rotating electric machine of claim 9, wherein the disc with eccentric slot (4) has two slots (4a, 4b) arranged on opposite sides and offset by 160° to 200°, preferably 180° therebetween.

13. The rotating electric machine of claim 9, wherein one side of the brush holder (9l) is connected by means of an intermediate arm (10) to the upper eccentric slot (4a) and the other side of the brush holder (9r) is connected to the lower eccentric slot (4b) of the disc with eccentric slot (4).

14. The rotating electric machine of claim 9, wherein each side of the brush holder (9l, 9r) has bearing units (11) independent of each other.

15. The rotating electric machine of claim 9, wherein an intermediate shaft (7) is connected to the disc with eccentric slot (4) and to a movement arm (5) of the short-circuit bushing (6) wherein the rotation of the disc with eccentric slot (4) sequentially promotes the closing movement of the short-circuit bushing (6) and then the lifting of the brushes (12).

16. The rotating electric machine of claim 9, wherein the brushes (12) arranged in the brush holder (9) are equipped with a stop (12a), so that when the brushes (12) are lifted they touch the brush support (14) and do not remain in contact with the slip ring (13).

17. The rotating electric machine of claim 9, wherein the short-circuit bushing (6) remains open during operation with the brushes (12) lowered.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0015] For better understanding and visualization of the object of the present invention, the same will now be described with reference to the attached drawings, representing the technical effect obtained by means of an exemplary embodiment not limiting the scope of the present invention, wherein, schematically:

[0016] FIG. 1 shows a view of the connection between static part and rotating part of a prior art brush system;

[0017] FIG. 2 shows a front view of the constant pressure spring and a side view of the variable pressure spring of a prior art brush system;

[0018] FIG. 3 shows a view of a fixed brush holder system, with constant pressure springs of a prior art brush system;

[0019] FIG. 4 shows front and side views of the typical variable pressure spring lifting system design of a prior art brush system;

[0020] FIG. 5 shows a front view of an enlarged detail of the lifting system with constant pressure spring according to the invention;

[0021] FIG. 6 shows an upper side view and an underside view of the lifting disc with eccentric slot according to the invention;

[0022] FIG. 7 shows an isometric view of a system according to the invention, showing a bearing unit for articulating the brush holder;

[0023] FIG. 8 shows an isometric perspective view of a system according to the invention;

[0024] FIG. 8a shows an enlarged view of the disc with eccentric slot, the inductive sensor, and the mechanical stop of FIG. 8; and

[0025] FIG. 8b shows an enlarged view of detail A in FIG. 8.

DETAILED DESCRIPTION OF THE INVENTION

[0026] The present invention refers to a liftable brush holder system able to function as fixed. It consists of a motor (1) that drives a speed reducer (2), this driving a shaft (3) that moves a disc with eccentric slot (4).

[0027] The disc with eccentric slot (4) is responsible for moving both sides of the brush holder (9) independently and by the closing the short-circuit bushing (6).

[0028] The disc with eccentric slot (4) has two slots (4a, 4b), arranged on opposite sides of the disc with eccentric slot (4) and offset by 160° to 200°, preferably by 180°, having eccentricity in the slot (4a, 4b) of 48 mm between the inner radius and the outer radius, with 60% of the movement being carried out in the inner radius and 30% between the path between the inner/outer radius and 10% in the outer radius, in order to ensure that the short-circuit system (8) remains closed when lowering or lifting the brushes (12), in addition to having a working angle of 220° to 300°, preferably 260° between the same lowering and lifting of the brushes (12), the left side brush holder (91) being connected in the upper slot (4a) and the right side brush holder (9r) being connected to the bottom slot (4b), and in some cases only one arm (9r or 9l) can be connected to the disc with eccentric slot (4), either by the presence of only one arm (9r or 9l) in the lifting system or as a way of varying the number of brushes (12) in the fixed system, where two arms (9r and 9l) are present, but only one connected to the disc with eccentric slot (4).

[0029] The disc with eccentric slot (4) has two drain points (4g) to purge any unwanted material that may deposit in the eccentric slot (4a, 4b).

[0030] In addition to the features mentioned above, the eccentric disc (4) has two protrusions (4e) that have the function of driving the inductive sensors (16) which, in turn, indicate the end of the lowering or lifting stroke of the brushes (12), sending a signal to the external panel for motor shutdown (1). In case the system is blocked in the middle of the course and the end-of-stroke sensors are not driven, an external protection to the system switches off the same motor through a timer or motor circuit breaker. In addition to the sensors, there is a mechanical end-of-stroke system (4c) present only at the top of the disc with eccentric slot (4) which, together with the mechanical stop screws (17), has the function of stopping the system in case of failure of inductive sensors (16).

[0031] The disc with eccentric slot (4) is driven through the fixing location of the drive shaft (4d) and the drive shaft (3). The disc with eccentric slot (4) has a place for fixing the intermediate shaft (40 which has the function of moving the bushing movement arm (5) and, consequently, the short-circuit contact (8).

[0032] For lifting the brushes (12), one side of the brush holder (9) is connected by means of the intermediate arm (10) to the upper eccentric slot (4a) and the other side of the brush holder (9) is connected to the lower eccentric slot (4b) of the disc with eccentric slot (4).

[0033] In order to move the short-circuit bushing (6), the intermediate shaft (7) is connected to the disc with eccentric slot (4), and the intermediate shaft (7) is connected to the moving arm (5) of the short-circuit bushing (6), moving it. Then, when the disc with eccentric slot (4) rotates, the closing movement of the short-circuit bushing (6) and then the lifting of the brushes (12) are carried out, in that order. The bearing units (11) present at the base on each side of the brush holder (9) allow the system to be safely articulated during the rotation of the disc with eccentric slot (4).

[0034] Because each side of the brush holder (9) is connected to the disc with eccentric slot (4) in different positions and the articulation of the bearing units (11) on each side is independent, it is possible to use only one side of the brush holder (9) when the system requires half or less of the rated capacity of brushes of each system size, without prejudice to its functioning.

[0035] For this system to operate correctly, the brushes (12) must have a stop (12a), so that, when the brushes (12) are lifted, they touch the brush holder (14) and do not remain in contact with the slip ring (13).

[0036] In this type of solution, operating with the lifting system according to the invention, the brushes (12) have a useful life of approximately 10 years.

[0037] For the system to operate as a fixed brush holder, it is not necessary any intervention in the system, just keep the brushes in contact with the slip ring and deactivate the driving system.

[0038] The constant pressure spring (15) and brush (12) set will ensure the correct performance of the brushes (12). When the system works with the brushes (12) down, the short-circuit bushing (6) will be open during the entire motor operation.

[0039] That said, the important advantage that the present invention brings in relation to the state of the art remains evident, namely: that of providing a brush holder lifting system (9) equipped with a constant pressure spring (15) and able to work as a fixed brush holder system (9). In this sense, the creation of the concept using constant pressure springs (15) in the lifting system, the lifting disc (4) with eccentric slot (4a/4a) and the articulation shape of the brush holder (11) are fundamental for enabling the operation with fixed brushes (12), wherein the disc with eccentric slot (4) allows the lifting of the brushes (12) and also maintains the position when the brushes (12) are in the condition of contact with the slip ring (13) (fixed brushes).

[0040] In addition, the skilled person will understand that this concept creates a new product option available on the market, which has not been evidenced so far.

[0041] All the connections between the elements are mechanical and centered on the disc with eccentric slot (4), where the two sides of the brush holder (9) are independently connected, and only one half of the system can be used, the right side being connected to the lower part of the cam (4b) and the left side connected to the upper part (4a), in addition to the connection through the intermediate arm (7) with the movement arm of the short bushing (5), without the presence of pulleys or chains, each independent mechanical set being monitored by a pair of inductive sensors (totaling 8 internal sensors) that assess the correct positioning of each mechanism in addition to, in conjunction with a spring system with constant pressure (15), being able to operate both with a liftable system and as a fixed system. Another innovative element, for operation in fixed mode, is the possibility of operating the system with one moving arm and the other fixed arm, then being possible to vary the number of brushes (9) according to the load which the motor (1) is remotely operating with, ensuring the best performance of brushes (9) and slip rings (13). This artifice enables to increase the load range in which the motor can operate without the need for manual intervention for removal or addition of brushes (9).

[0042] The proposed solution, therefore, considerably reduces both the cost of parts for assembling the lifting system and the consumption of materials, if compared to those proposed by state-of-the-art lifting systems.

CONCLUSION

[0043] As can be inferred from the above description, the brush holder lifting system able to operate as fixed, according to the present invention, overcomes the prior art solutions, being a system of practical use, perfectly susceptible to industrial application, endowed with novelty, involving an inventive act, and resulting in a smaller quantity of parts, less maintenance costs and longer lifetime of the brushes.