ELECTROCHEMICAL DEVICE

Abstract

An electrochemical device includes a first substrate and a second substrate disposed face-to-face and each including an opposing electrode disposed on an opposing surface, and an electrolytic solution provided between the first substrate and the second substrate containing a solvent, a supporting electrolyte, a mediator, and an electrodeposition material containing Ag wherein the mediator contains one or more of Mo, Sn, Nb, Sb, and Ti.

Claims

1. An electrochemical device comprising a first substrate and a second substrate disposed face-to-face and each including an opposing electrode disposed on an opposing surface, and an electrolytic solution provided between the first substrate and a second substrate containing a solvent, a supporting electrolyte, a mediator, and an electrodeposition material containing Ag wherein the mediator contains one or more of Mo, Sn, Nb, Sb, and Ti.

2. The electrochemical device according to claim 1, wherein the mediator contains one or more of Mo[V], Sn[IV], Nb[V], Sb[V], and Ti[IV].

3. The electrochemical device according to claim 2, wherein the mediator contains one or more of MoCl.sub.5, SnCl.sub.4, NbCl.sub.5, SbCl.sub.5, and TiI.sub.4.

4. The electrochemical device according to claim 1, wherein the electrolytic solution is transparent in a visible light range.

5. The electrochemical device according to claim 1, wherein the solvent has a melting point of −20° C. or less and a boiling point of 100° C. or more.

6. The electrochemical device according to claim 1, wherein a thickness of the electrolytic solution is within the range of 1 μm to 1000 μm, both inclusive.

7. The electrochemical device according to claim 1, wherein at least one of the opposing electrodes is a transparent electrode.

8. The electrochemical device according to claim 1, wherein the electrochemical device is a component member of a combiner or an ND filter.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0017] FIGS. 1A to 1C are a cross-sectional view, a partial enlarged view, and a plan view of an electrochemical device according to an example embodiment;

[0018] FIG. 2A is an electrical diagram of the electrochemical device according to the example embodiment;

[0019] FIGS. 2B and 2C are schematic circuit diagrams illustrating two operating states of the electrochemical device according to the example embodiment;

[0020] FIG. 3 is a chart illustrating the transmittance, ON response speed and OFF response speed according to a reference example and the example embodiment; and

[0021] FIGS. 4A and 4B are perspective views illustrating a combiner of a head-up display and an example of application of an ED cell to an ND filter for the head-up display.

REFERENCE SIGNS LIST

[0022] 10, 20 Substrate [0023] 12, 22 Transparent electrode [0024] 15 Encapsulant [0025] 17 Spacer [0026] 30 Electrolytic solution [0027] 35 Ag (mirror) layer.

DESCRIPTION OF EMBODIMENTS

[0028] As illustrated in FIG. 1A, a cell is formed in which a glass substrate 10 including a flat transparent (ITO) electrode 12 and a glass substrate 20 including a flat transparent electrode 22 are glued together by the encapsulant 15 while being opposed to each other. Resistivity of each electrode shall be, for example, 5Ω/or less. The encapsulant is a UV-curable resin TB3035B from ThreeBond Co., Ltd.

[0029] As illustrated in FIG. 1B, a glass beads spacer 17 having a diameter of 100 μm is mixed by 3 wt % with an encapsulant 15 and a distance between the electrodes 12 and 22 is specified to be approximately 100 μm. The spacer 17 is also dispersed, as required, between the electrodes 12 and 22 outside the encapsulant 15.

[0030] As illustrated in FIG. 1C, a substrate 10 (12) and a substrate 20 (22) each have a section protruding from an opposing substrate and the protruding section can be used to electrically draw the electrodes 12, 22 with ease.

[0031] As a solvent capable of keeping a liquid phase in a temperature range of a melting point of −20° C. or less and a boiling point of 100° C. or more, dimethylacetamide DMA is selected. AgBr of 200 mM as an ED material containing Ag, LiBr of 800 mM as a supporting electrolyte, and selected mediator species of 30 mM are dissolved in a solvent to prepare an electrolytic solution.

[0032] As mediators according to the example embodiment, MoCl.sub.5 (Mo has an ionic valence of 5), SnCl.sub.4 (Sn has an ionic valence of 4), SbCl.sub.5 (Sb has an ionic valence of 5), NbCl.sub.5 (Nb has an ionic valence of 5), and TiI.sub.4(Ti has an ionic valence of 4) are used. Cu[II] according to the related art and Ta[V] employed in previous research are also used as mediators according to the reference example, together with Mo[V], Sn[IV], Sb[V], Nb[V] and Ti[IV].

[0033] An electrolytic solution 30 is injected into an empty cell by using the vacuum-pressure impregnation method. An injection port after the injection is encapsulated with UV-curable resin TB3035B from ThreeBond Co., Ltd. to configure an electrochemical device. The electrochemical device is in a transparent state in the absence of an applied voltage and transmissive to light. The capillary injection method, the one drop filling (ODF) method or the like may be used instead of the vacuum-pressure impregnation method.

[0034] FIG. 2A illustrates an electrochemical device 1 to which a drive circuit is connected. A drive circuit 40 is connected between the opposing electrodes 12, 22 and the electrolytic solution 30 is enclosed in a cell space 100 μm thick surrounded by the encapsulant 15.

[0035] As illustrated in FIG. 2B, a drive circuit 40x in an ON state applies a DC drive voltage of 2.0 to 2.8 V onto the electrochemical device 1. In the figure, the electrode 22 on an upper substrate 20 works as a negative pole and the electrode 12 on a lower substrate 10 works as a positive pole. An Ag layer 35 deposits on the electrode 22 on the negative pole side to form a mirror surface. When observed from the side of the upper substrate 20, light incident from the upper side is reflected by the Ag layer 35 without reaching the electrolytic solution 30 in the electrochemical device 1.

[0036] As illustrated in FIG. 2C, a drive circuit 40y in an OFF state applies a reverse voltage of 0 to −0.5 V onto the electrochemical device 1. The deposited Ag layer is dissolved and the electrochemical device 1 restores to a transparent state. Light incident from the upper side onto the electrochemical device 1 passes through the upper substrate 20, the transparent electrode 22, the electrolytic solution 30, the transparent electrode 12 and the lower substrate 10 and is emitted downward.

[0037] First, a transmittance of each sample in a state where a drive circuit is not operating is evaluated by using a compact fiber spectroscopic measuring device USB 4000. A light intensity without a sample is assumed as 100% and a transmittance is obtained from a relative light intensity of transmitted light that has passed through a sample in a resting state. As the transmittance, a visual sensitivity transmittance is calculated.

[0038] Transmittance data in a transparent state obtained through measurement are summarized in the chart of FIG. 3. Samples using silver chloride according to the related art appear yellowish and have a low transmittance of 57.4%. Samples using tantalum chloride according to previous research show a high transmittance of 77.4%. Samples according to the example embodiment shows a high transmittance of 75% or more without exception, and the cell has a transparent appearance.

[0039] The ON response speed is defined as a time (in seconds) required until the transmittance drops to 10% of an initial transmittance following application of an ON voltage in a transparent state. The OFF response speed is defined as a time (in seconds) required until the transmittance increases from 15% to 90% of the initial transmittance following application of an OFF voltage in a state where a mirror surface is formed.

[0040] When an electrochemical element is used as a smart window as a window including, for example, a dimming function, a high ON response speed and a high OFF response speed are desirable for earlier practices of desired shading or daylighting. While it is possible to decrease an original response speed, it is often practically difficult to increase the original response speed.

[0041] The two rightmost columns of FIG. 3 illustrate the ON response speed and OFF response speed, respectively. When a DMA solvent is used and molybdenum chloride, tin chloride, antimony chloride, niobium chloride, or titanium iodide is used as a mediator, the ON response speed is within several seconds without exception, which shows a sufficient usability. The OFF response speed is, although slightly different between samples, 40 seconds or less without exception. This clearly tells an improvement from a sample using tantalum chloride according to the previous research.

[0042] From these experiment results, it is possible to assume that the use of a salt containing Mo[V], Sn[IV], Sb[V], Nb[V], or Ti[IV] as a mediator is effective. Materials containing Mo[V] are MoCl.sub.5, MoBr.sub.5, MoI.sub.5, Mo(NO.sub.3).sub.5 and the like. Materials containing Sn[IV] are SnCl.sub.4, SnBr.sub.4, Snl.sub.4, Sn(NO.sub.3).sub.4 and the like. Materials containing Sb[V] are SbCl.sub.5, SbBr.sub.5, SbI.sub.5, Sb(NO.sub.3).sub.5 and the like. Materials containing Nb[V] are NbCl.sub.5, NbBr.sub.5, NbI.sub.5, Nb(NO.sub.3).sub.5 and the like. Materials containing Ti[IV] are TiCl.sub.4, TiBr.sub.4, TiI.sub.4, Ti(NO.sub.3).sub.4 and the like.

[0043] Note that a solvent is not limited to DMA. When used for an electrochemical element to be used in contact with open air, a solvent only needs to keep a liquid phase in a temperature range of around −20° C. to 100° C. and stably hold an ED material or the like. For example, triethylene glycol dimethyl ether TGM, propylene carbonate PC, or N-methylpyrrolidone NMP may be used.

[0044] An Ag salt is not limited to AgBr. AgNO.sub.3, AgClO.sub.4, AgCl or the like may be used instead of AgBr. A supporting salt is not limited to LiCl. An Li salt such as LiNO.sub.3, LiClO.sub.4, LiBr, LiI or the like instead of LiCl, an Na salt such as NaNO.sub.3, NaClO.sub.4, NaCl, NaBr, NaI or the like, and a K salt such as KNO.sub.3, KClO.sub.4, KCl, KBr, KI or the like may be used.

[0045] A thickness of an electrolytic solution is not limited to 100 μm. By selecting a spacer diameter, it is possible to change an inter-electrode distance (thickness of electrolytic solution). Practically, the thickness of an electrolytic solution may be selected within the range of 1 μm to 1000 μm, both inclusive.

[0046] While an example case has been described where an Ag layer is deposited on an Ag layer on a flat transparent electrode to form a mirror surface, a dimming function can be provided except by a mirror surface. An Ag layer may be deposited on a transparent electrode having asperities. It is also possible to deposit Ag on a base electrode having submicron asperities to form an Ag layer having black color featuring strong light absorption/reflection, or increase a diameter of asperities to form micron-order asperities thus providing an Ag layer having white color.

[0047] While an electrochemical device capable of providing a transparent state has been described, one of a pair of substrates may be opaque. When at least one substrate can be formed into a transparent and reflection or diffuse reflection state, it is possible to provide an electrochemical device capable of offering a variable state.

[0048] It is also possible to provide an electrochemical device such as a display or an ND filter showing stable properties as disclosed in Patent Literature 2, by using an electrochemical cell having stable properties.

[0049] FIG. 4A is a perspective view where a mirror device is used for a variable combiner 25 of a head-up display (HUD). For example, a mirror device mounted on a window of a vehicle may be normally placed in a transparent state and may be operated as necessary for display to make observable an image projected from a projector 41. When there is no longer such a need, the mirror device may be restored to a transparent state.

[0050] FIG. 4B is a perspective view where a mirror device is used as an ND filter 43 for an HUD combiner 26 using a laser projector 42. Brightness control is difficult at a light source of the laser projector 42. To address this problem, a luminous flux projected by the laser projector 42 is attenuated to an appropriate brightness with an ND filter using a mirror device. This offers a glare-free display tailored to an outdoor brightness.

[0051] While this disclosure has been described in accordance with the example embodiment, the foregoing description is by no means restrictive. Materials, numeric values and the like are not to be taken in a limiting sense. Persons skilled in the art will recognize that various changes, improvements or combinations may be made.