Muffler
11377989 · 2022-07-05
Assignee
Inventors
Cpc classification
F01N1/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2470/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2490/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2470/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2490/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/1855
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G10K11/16
PHYSICS
F01N13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A muffler for an exhaust system of an internal combustion engine includes a muffler housing (14) and at least one exhaust gas pipe group (19). The at least one exhaust gas pipe group (19) includes an outlet pipe (20) open towards an expansion chamber (26) formed in the muffler housing (14). Exhaust gas introduced via the at least one exhaust gas pipe group (19) leaves the muffler housing (16) via the outlet pipe (20). A first inlet pipe (38), of the at least one exhaust gas pipe group (19), has an inlet pipe end area (40), which is inserted into the outlet pipe (20) and extends in the outlet pipe (20). A second inlet pipe (48), of the at least one exhaust gas pipe group (19), is open towards the expansion chamber (26).
Claims
1. A muffler for an exhaust system of an internal combustion engine, the muffler comprising: a muffler housing defining an expansion chamber; and at least one exhaust gas pipe group comprising: an outlet pipe open to the expansion chamber, wherein exhaust gas introduced via the at least one exhaust gas pipe group leaves the muffler housing via the outlet pipe; a first inlet pipe with an inlet pipe end area inserted into the outlet pipe and extending a distance in the outlet pipe; and a second inlet pipe open to the expansion chamber.
2. A muffler in accordance with claim 1, wherein: the outlet pipe has an outlet pipe opening receiving the first inlet pipe at an upstream end of the outlet pipe; and the outlet pipe is open to the expansion chamber in an area of the outlet pipe opening via an intermediate space formed between the outlet pipe and the first inlet pipe.
3. A muffler in accordance with claim 1, wherein: the outlet pipe is open to the expansion chamber via at least one passage opening provided in a pipe wall of the outlet pipe; or the first inlet pipe is open to the expansion chamber via at least one passage opening provided in a pipe wall of the first inlet pipe; or the first inlet pipe is open to an intermediate space formed between the outlet pipe and the first inlet pipe via at least one passage opening provided in a pipe wall of the first inlet pipe; or any combination of the outlet pipe is open to the expansion chamber via at least one passage opening provided in a pipe wall of the outlet pipe and the first inlet pipe is open to the expansion chamber via at least one passage opening provided in a pipe wall of the first inlet pipe and the first inlet pipe is open to an intermediate space formed between the outlet pipe and the first inlet pipe via at least one passage opening provided in a pipe wall of the first inlet pipe.
4. A muffler in accordance with claim 3, wherein: a plurality of passage openings are provided in the pipe wall of the outlet pipe; or at least one passage opening is provided in an area in which the inlet pipe end area extends; or a plurality of passage openings are provided in the pipe wall of the outlet pipe and at least one passage opening is provided in an area in which the inlet pipe end area extends.
5. A muffler in accordance with claim 1, further comprising a wall provided in the muffler housing, wherein the muffler housing defines the expansion chamber and an additional chamber separated from the expansion chamber by the wall.
6. A muffler in accordance with claim 5, wherein: at least one opening separated is provided in the wall to establish a connection between the expansion chamber and the additional chamber; or the outlet pipe is open to the additional chamber via at least one passage opening, the at least one passage opening being provided in a pipe wall of the outlet pipe; or the at least one opening separated is provided in the wall to establish a connection between the expansion chamber and the additional chamber and the outlet pipe is open to the additional chamber via at least one passage opening, the at least one passage opening being provided in a pipe wall of the outlet pipe.
7. A muffler in accordance with claim 1, wherein the outlet pipe comprises two outlet pipe end pipes for discharging of exhaust gas from the muffler housing.
8. A muffler in accordance with claim 1, wherein: the first inlet pipe is connected to the outlet pipe by at least one slot weld area; or the first inlet pipe is connected to the outlet pipe by at least one disk connection element with at least one passage opening; or the first inlet pipe is connected to the outlet pipe by at least one connection element comprising a rod; or any combination of the first inlet pipe is connected to the outlet pipe by at least one slot weld area and the first inlet pipe is connected to the outlet pipe by at least one disk connection element with at least one passage opening and the first inlet pipe is connected to the outlet pipe by at least one connection element comprising a rod.
9. A muffler in accordance with claim 1, further comprising an exhaust gas pressure-actuated exhaust flap provided in the first inlet pipe.
10. A muffler in accordance with claim 1, wherein: the first inlet pipe and the outlet pipe have a round cross-sectional geometry at least in a length area in which the first inlet pipe and the outlet pipe are inserted one into the other wherein at least one pipe of the first inlet pipe and the outlet pipe has a circular cross-sectional geometry; and/or at least one pipe of the first inlet pipe and the outlet pipe has a flattened round, elliptical or oval cross-sectional geometry.
11. A muffler in accordance with claim 1, further comprising: a wall provided in the muffler housing, wherein the muffler housing defines the expansion chamber and an additional expansion chamber separated from the expansion chamber by the wall; another exhaust gas pipe group comprising another outlet pipe, another first inlet pipe with an inlet pipe end area inserted into the another outlet pipe and extending a distance in the another outlet pipe and another second inlet pipe, wherein: the outlet pipe and the second inlet pipe of said at least one exhaust gas pipe group are open to the expansion chamber; and the another outlet pipe and the another second inlet pipe of the another exhaust gas pipe group are open to the additional expansion chamber.
12. A muffler in accordance with claim 11, wherein there is no exhaust gas exchange connection between the first expansion chamber and the additional expansion chamber.
13. A muffler in accordance with claim 12, wherein the exhaust gas pipe group and the additional exhaust gas pipe group differ from one another as to: a shape of a cross section or/and a size of the cross section of the outlet pipe or/and of the first inlet pipe; or/and a shape of a cross section or/and in a size of the cross section of an intermediate space formed between the outlet pipe and the inlet pipe end area; or/and a length of an inlet pipe end area extending in the outlet pipe; or/and a shape of a cross section or/and a size of the cross section of the second inlet pipe; or/and a number of outlet pipe end pipes; or/and a number or/and positioning or/and size of passage openings provided in a pipe wall of the outlet pipe or/and in a pipe wall of the first inlet pipe.
14. An exhaust system for an internal combustion engine, the exhaust system comprising: an exhaust gas duct system; and a muffler comprising a muffler housing defining an expansion chamber and at least one exhaust gas pipe group comprising an outlet pipe open to the expansion chamber, wherein exhaust gas introduced via the at least one exhaust gas pipe group leaves the muffler housing via the outlet pipe, a first inlet pipe with an inlet pipe end area inserted into the outlet pipe and extending a distance in the outlet pipe; and a second inlet pipe open to the expansion chamber, wherein the exhaust gas duct system sends exhaust gas to the first inlet pipe and to the second inlet pipe.
15. An exhaust system in accordance with claim 14, wherein the exhaust gas duct system comprises an exhaust flap associated with the first inlet pipe.
16. An exhaust system in accordance with claim 14, wherein the exhaust gas duct system comprises an exhaust gas main line and a first exhaust gas branch line leading at a branching point from the exhaust gas main line to the first inlet pipe and a second exhaust gas branch line leading from the exhaust gas main line to the second inlet pipe.
17. An exhaust system in accordance with claim 16, wherein the exhaust gas duct system further comprises a branching point comprising an exhaust gas flow regulating device, wherein the exhaust gas flow into the first exhaust gas branch line and the exhaust gas flow into the second exhaust gas branch line can be changed by the exhaust gas flow regulating device.
18. An exhaust system in accordance with claim 15, wherein the exhaust flap is provided in the first exhaust gas branch line.
19. An exhaust system in accordance with claim 14, wherein an exhaust flap is provided in the first inlet pipe.
20. A muffler for an exhaust system of an internal combustion engine, the muffler comprising: a muffler housing defining an expansion chamber; an outlet pipe passing through said muffler housing and having an opening inside said expansion chamber; a first inlet pipe passing through said muffler housing with an inlet pipe end area inserted into said outlet pipe and extending a distance into said outlet pipe; and a second inlet pipe passing through said muffler housing and opening to said expansion chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF PREFERRED EMBODIMENTS
(7) Referring to the drawings, in a schematic view,
(8) The exhaust gas pipe group 19 further comprises a first inlet pipe 38. The first inlet pipe 38 is led through the front wall 21 into the interior of the muffler housing 14 and it passes through the expansion chamber 26. The first inlet pipe 38 is arranged such that it extends with an inlet pipe end area 40 through an outlet pipe opening 42 at the upstream outlet pipe end 24 and into the outlet pipe 20. The inlet pipe end area 40 thus forms the length area of the first inlet pipe 38, which said length area extends in the interior of the outlet pipe 20. The first inlet pipe 38 is open into the outlet pipe 20 at a downstream end 44. The outlet pipe 20 is, in turn, open to the expansion chamber 26 via an intermediate space 46 formed between the inlet pipe end area 40 and the outlet pipe 20.
(9) A second inlet pipe 48 passes through the front wall 21 into the expansion chamber 26 and is open towards the expansion chamber 26. Thus, there also is, in principle, a flow connection between the second inlet pipe 48 and the outlet pipe 20 via the intermediate space 46.
(10) To feed exhaust gas to the muffler 12 or to the two inlet pipes 38, 48, an exhaust gas duct system 50 shown only schematically in
(11) Another influence on the acoustic characteristic of a muffler, which influence is to be specified in the design of the muffler 12, can be achieved by the interaction of the first inlet pipe 38 with the outlet pipe 20. The depth of insertion of this inlet pipe into the outlet pipe 20 and also the shape of the cross section and the dimension of the cross section of the intermediate space 46 formed between the inlet pipe end area 40 and the outlet pipe 20 have a substantial influence on the acoustic characteristic of the muffler 12. Since there is an expansion of the flow cross section in the area in which the exhaust gas being sent via the first exhaust gas branch line 56 leaves the first inlet pipe 38 and enters the outlet pipe 20, throttling, which could compromise the output of an internal combustion engine, also fails to occur in this area.
(12) The depth of insertion of the first inlet pipe 38 into the outlet pipe 20 could also be selected, for example, such that the first inlet pipe 38 ends in the area in which the expansion chamber extends. A flow connection could also be achieved or additionally achieved between the outlet pipe 20 and the expansion chamber 26 by a plurality of passage openings, through which the percentage of exhaust gas flow being sent via the second inlet pipe 48 into the expansion chamber 26 can flow into the outlet pipe 20, being provided in a pipe wall of the outlet pipe 20. To now prevent exhaust gas being introduced via the first inlet pipe 38 from flowing through such passage openings into the expansion chamber 26, such passage openings are preferably positioned in the length area of the outlet pipe 20 in which the inlet pipe end area 40 extends, so that exhaust gas leaving the inlet pipe 38 enters into the area of the outlet pipe 20 in which no such passage openings are provided. Since it shall further be ensured that the exhaust gas being fed via the first inlet pipe 48 is not discharged, in principle, to the expansion chamber 26, the first inlet pipe 38 has no passage openings establishing a direct flow connection to the expansion chamber 26 in its pipe wall in its length area passing through the expansion chamber 26, especially also in its length area extending outside the outlet pipe 20, so that the first inlet pipe acts as a simple through pipe.
(13) It should further be noted that more partitions may, of course, also be provided to influence the acoustic characteristic of the muffler 12 and these may be positioned at a different location or/and the muffler housing 16 may be lined with sound-insulating material, for example, fiber material, at least in some areas.
(14) An alternative type of configuration is shown in
(15) The second exhaust gas pipe group 19′ shown in
(16) An exhaust gas duct system 50′, which may be configured, in principle, like the exhaust gas duct system 50 provided in association with the first exhaust gas pipe group 19 and may have a first exhaust gas branch line 56′ as well as a second exhaust gas branch line 58′, is associated with the second exhaust gas pipe group 19′. For example, the exhaust gas duct systems 50, 50′ associated with the two exhaust gas pipe groups 19, 19′ may cooperate with respective different groups of cylinders of an internal combustion engine or send the exhaust gas discharged by these cylinders to the respective exhaust gas pipe groups 19, 19′ of the muffler 12.
(17) To functionally uncouple the two exhaust gas pipe groups 19, 19′ from one another, the partition 22 is preferably configured without openings in the exemplary embodiment shown in
(18) In the configuration shown in
(19) In its views a)-e),
(20)
(21) The two pipes 20, 38 configured with round, especially circular cross-sectional geometry in the type of configuration shown in
(22)
(23) In the exemplary embodiment shown in
(24)
(25)
(26) In the type of connection shown in
(27)
(28)
(29)
(30) It should be stressed that such passage openings 66 provided in different areas of the pipes 20, 38 may differ in terms of their grouping density or/and their cross-sectional geometry or/and their size. Such passage openings may be provided in respective identical positions and with the same shape or size in the two exhaust gas pipe groups 19, 19′ in the exemplary embodiment shown in
(31) Another configuration aspect shown in
(32) It should also be noted concerning the provision of such an exhaust flap 60 in the interior of the muffler 12 that such a configuration can be embodied in one or both exhaust gas pipe groups 19, 19′ of the configurations shown in
(33) It becomes possible due to the configuration according to the present invention of a muffler especially in the interaction of an inlet pipe with an outlet pipe receiving same to vary the acoustic characteristic or the acoustic profile of a muffler in a broad range and thus to provide a desired acoustic profile for an internal combustion engine. This can be supported by the fact that the respective partial flows of the exhaust gas released by an internal combustion engine, which flows are fed in a first inlet pipe and in a second inlet pipe, can already be influenced in the exhaust gas feed, so that a basic acoustic profile can be predefined by the design configuration of the muffler, on the one hand, and, on the other hand, this basic acoustic profile can be varied by acting on an exhaust flap or/and an exhaust gas flow regulating device depending on the operation.
(34) While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.