Wheel of a fluid flow machine
11391169 · 2022-07-19
Assignee
Inventors
- Sven SCHRAPE (Rangsdorf, DE)
- Bernhard MÜCK (Berlin, DE)
- Jens NIPKAU (Potsdam, DE)
- Thomas GIERSCH (Königs Wusterhausen, DE)
- Frank Heinichen (Berlin, DE)
- John DODDS (Derby, GB)
Cpc classification
F01D5/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/563
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/73
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/961
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/668
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/666
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/167
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/544
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A blade wheel of a turbomachine, which blade wheel has a multiplicity of blades which are suitable and provided for extending radially in a flow path of the turbomachine, wherein the blades form a blade entry angle and a blade exit angle. Provision is made whereby the blade wheel forms N blocks of blades, where N≥2, wherein the blades of a block have in each case the same blade entry angle and the same blade exit angle, and the blades of at least two mutually adjacent blocks have a different blade entry angle and/or a different blade exit angle. According to a further aspect of the invention, partial gaps that the blades form in relation to an adjacent flow path boundary are varied in mutually adjacent blocks.
Claims
1. A blade wheel of a turbomachine, which blade wheel has: a multiplicity of guide blades which are suitable and provided for extending in a flow path of the turbomachine, which flow path is delimited radially at the outside by an outer flow path boundary and radially at the inside by an inner flow path boundary, wherein the guide blades are designed to be adjustable in terms of their stagger angle, wherein the guide blades have first partial gaps with respect to the outer flow path boundary and/or second partial gaps with respect to the inner flow path boundary, wherein the first partial gaps and the second partial gaps in each case extend not over the entire axial length of the guide blades but only over a partial length, wherein the blade wheel forms N blocks of blades, where N≥2, wherein the guide blades of a block have in each case identically formed partial gaps, and the guide blades of at least two mutually adjacent blocks have differently formed partial gaps.
2. The blade wheel according to claim 1, wherein the guide blades of at least two mutually adjacent blocks have partial gaps which have a different axial length.
3. The blade wheel according to claim 1, wherein the guide blades of at least two mutually adjacent blocks have partial gaps which have a different radial height.
4. The blade wheel according to claim 1, wherein the guide blades of at least two mutually adjacent blocks have partial gaps which have a different axial length and a different radial height.
5. The blade wheel according to claim 1, wherein the partial gaps are formed by cut-backs that the guide blades form in relation to the adjacent flow path boundary.
6. A blade wheel arrangement for a compressor of a turbomachine, which blade wheel arrangement has: a first blade wheel, which is formed as a rotor, a second blade wheel, which is arranged upstream of the first blade wheel and which is formed as a stator, and a third blade wheel, which is arranged downstream of the first blade wheel and which is formed as a stator, wherein the second blade wheel and/or the third blade wheel is formed as a blade wheel according to claim 1.
7. The blade wheel arrangement according to claim 6, wherein the second blade wheel and the third blade wheel are formed as blade wheels, wherein the two blade wheels form the same number of N blocks of blades, where N≥2.
8. The blade wheel arrangement according to claim 7, wherein the second blade wheel is formed as an inlet stator, and a block of the second blade wheel, in which the gap volume of the partial gaps is relatively large, is assigned a block of the third blade wheel, in which the gap volume of the partial gaps is relatively small, and vice versa.
9. The blade wheel arrangement according to claim 7, wherein the second blade wheel is formed as a stator embedded into a compressor, and a block of the second blade wheel, in which the gap volume of the partial gaps is relatively small, is assigned a block of the third blade wheel, in which the gap volume of the partial gaps is likewise relatively small, and a block of the second blade wheel, in which the gap volume of the partial gaps is relatively large, is assigned a block of the third blade wheel, in which the gap volume of the partial gaps is likewise relatively large.
Description
(1) The invention will be explained in more detail hereunder by means of a plurality of exemplary embodiments with reference to the figures of the drawing. In the drawing:
(2)
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(4)
(5)
(6)
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(9)
(10)
(11)
(12)
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(14)
(15)
(16)
(17) During use, the core air flow A is accelerated and compressed by the low-pressure compressor 14 and directed into the high-pressure compressor 15, where further compression takes place. The compressed air expelled from the high-pressure compressor 15 is directed into the combustion device 16, where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high-pressure and low-pressure turbines 17, 19 before being expelled through the nozzle 20 to provide some propulsive thrust. The high-pressure turbine 17 drives the high-pressure compressor 15 by means of a suitable connecting shaft 27. The fan 23 generally provides the major part of the thrust force. The epicyclic gearbox 30 is a reduction gearbox.
(18) An exemplary arrangement for a gearbox fan gas turbine engine 10 is shown in
(19) It is noted that the terms “low-pressure turbine” and “low-pressure compressor” as used herein can be taken to mean the lowest-pressure turbine stage and the lowest-pressure compressor stage (that is to say not including the fan 23) respectively and/or the turbine and compressor stages that are connected to one another by the connecting shaft 26 with the lowest rotational speed in the engine (that is to say not including the gearbox output shaft that drives the fan 23). In some literature, the “low-pressure turbine” and “low-pressure compressor” referred to herein may alternatively be known as the “intermediate-pressure turbine” and “intermediate-pressure compressor”. Where such alternative nomenclature is used, the fan 23 can be referred to as a first compression stage or lowest-pressure compression stage.
(20) The epicyclic gearbox 30 is shown in an exemplary manner in greater detail in
(21) The epicyclic gearbox 30 illustrated by way of example in
(22) It is self-evident that the arrangement shown in
(23) Accordingly, the present disclosure extends to a gas turbine engine having an arbitrary arrangement of gearbox types (for example star-shaped or planetary), support structures, input and output shaft arrangement, and bearing positions.
(24) Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate-pressure compressor and/or a booster compressor).
(25) Other gas turbine engines to which the present disclosure can be applied may have alternative configurations. For example, engines of this type may have an alternative number of compressors and/or turbines and/or an alternative number of connecting shafts. By way of a further example, the gas turbine engine shown in
(26) The geometry of the gas turbine engine 10 and components thereof is/are defined by a conventional axis system, comprising an axial direction (which is aligned with the axis of rotation 9), a radial direction (in the bottom-to-top direction in
(27) In the context of the present invention, the design of the blade wheels in the compressor is of importance. Here, the invention may basically be used in a low-pressure compressor, an intermediate-pressure compressor (where present) and/or a high-pressure compressor.
(28) The basic construction of a compressor cascade will firstly be described on the basis of
(29) The compressor cascade has a cascade pitch t and a profile chord s with a profile chord length s.sub.k. The profile chord s is the connecting line between the leading edge S.sub.VK and the trailing edge S.sub.HK of the profile. The blade stagger angle (hereinafter referred to as stagger angle) α.sub.s is formed between the profile chord s and the perpendicular to the line L.sub.1 (wherein the perpendicular at least approximately corresponds to the direction defined by the machine axis). The stagger angle α.sub.s indicates the inclination of the blades S.
(30) The blades S have a camber line SL, which is also referred to as profile centreline. This is defined by the connecting line of the circle centre points inscribed into the profile. The tangent to the camber line SL at the leading edge is denoted by T.sub.1. The tangent to the camber line SL at the trailing edge is denoted by T.sub.2. The angle at which the two tangents T.sub.1, T.sub.2 intersect is the blade camber angle λ. The inflow direction, at which the gas flows into the cascade, is denoted by Z, and the outflow direction, at which the gas flows away from the cascade, is denoted by D. The angle of incidence β.sub.1 is defined as the angle between the tangent T.sub.1 and the inflow direction Z. The deviation angle β.sub.2 is defined as the angle between the tangent T.sub.2 and the outflow direction A.
(31) Of particular importance in the context of the present invention are the blade entry angle γ.sub.1 and the blade exit angle γ.sub.2. The blade exit angle γ.sub.1 is defined as the angle between the tangent T.sub.1 to the camber line SL and the perpendicular to the line L.sub.1. The blade exit angle γ.sub.2 is defined as the angle between the tangent T.sub.2 to the camber line SL and the perpendicular to the line L.sub.2. The blade entry angle γ.sub.1 is also referred to as airfoil entry angle or as inflow metal angle and the blade exit angle γ.sub.2 is also referred to as airfoil exit angle or as outflow metal angle.
(32) The blade entry angle γ.sub.1 and the blade exit angle γ.sub.2 both change if the stagger angle α.sub.s is changed in the case of an unchanged shape of the blades, because a change in the stagger angle α.sub.s in such a situation, owing to the associated adjustment of the inclination of the blades, changes the orientation of the tangents T.sub.1, T.sub.2. By changing the camber of the blades S, it is however also possible for the blade entry angle γ.sub.1 and/or the blade exit angle γ.sub.2 to be changed without changing the stagger angle α.sub.s. Provision may also be made whereby, through corresponding shaping of the blades S, only the blade entry angle γ.sub.1 or the blade exit angle γ.sub.2 is changed, wherein this also leads to a change in the stagger angle α.sub.s.
(33)
(34) Each of these blade wheels 5, 6, 7 comprises a multiplicity of blades which extend radially in the flow path 8 of the turbomachine. Provision is made here whereby, on at least one of the blade wheels 5, 6, 7, the blades are divided into blocks, for which it is the case that the blades within a block have in each case the same blade entry angle and the same blade exit angle. By contrast, the blades of at least two mutually adjacent blocks have a different blade entry angle and/or a different blade exit angle.
(35) This is illustrated by way of example and schematically in
δ=360°/N
where N denotes the number of blocks and is a natural number greater than or equal to 2. In
(36) The blades of the blocks B1, B2 have a different blade entry angle and/or a different blade exit angle.
(37)
(38) On the basis of
(39) Upstream of the rotor 6, there is arranged a stator 5 which has a multiplicity of guide blades 50. Furthermore, downstream of the rotor 6, there is arranged a stator 7 which has a multiplicity of guide blades 70. The flow direction in which the gas flows in onto the stator 5 is denoted by the arrow E. All of the blades of the blade wheels 5, 6, 7 are formed and oriented identically in
(40)
(41)
α.sub.S2,i=αS.sub.2,0+(−1).sup.iΔα.sub.S2
(42) Here, α.sub.S2,0 is a constant which denotes the nominal stagger angle as per
(43) The change of the stagger angle in the individual blocks is associated with the stator blades being closed to a greater degree in the block B.sub.j, and being opened to a greater degree in the block B.sub.k, in relation to the nominal setting.
(44) In the exemplary embodiment illustrated, modifications have also been made in the stagger angle in the case of the rotor 6 and in the case of the stator 7, though this is not imperative. Here, the further stator 7 will firstly be considered. This has been divided into the same number N of blocks in each case with a different stagger angle.
(45)
α.sub.S3,i=α.sub.S3,0−(−1).sup.iΔα.sub.S3
(46) Here, α.sub.S3,0 is a constant which denotes the nominal stagger angle as per
(47) The change of sign in the individual blocks of the stator 7 is in this case in the opposite direction than in the case of the blocks of the stator 5. Thus, if the stator blades 51 are closed to a greater degree in the block B.sub.j of the stator 5, then the stator blades 71 are opened to a greater degree in the block B.sub.j of the stator 7. It is likewise the case that, if the stator blades 52 are opened to a greater degree in the block B.sub.k of the stator 5, the stator blades 71 in the block B.sub.k of the stator 7 are closed to a greater degree.
(48) The degree of change Δα.sub.S3 may be equal to the degree of change Δα.sub.S2. However, this is not necessarily the case.
(49) In
(50)
α.sub.S1,i=α.sub.S1,0−(−1).sup.iΔα.sub.S1
(51) Here, α.sub.S1,0 is a constant which denotes the nominal stagger angle as per
(52) It is pointed out that, as discussed with regard to
(53)
(54) The stator 5 will firstly be considered. This has N blocks of blades, wherein blades of two blocks, specifically the blocks B.sub.j and B.sub.k, are illustrated. The statements relating to the size and number of the blocks with regard to
(55)
γ.sub.2,S2,i=γ.sub.2,S2,0+(−1).sup.iΔγ.sub.2,S2
(56) Here, γ.sub.2,S2,0 is a constant which denotes the nominal blade exit angle as per
(57) The change of the blade exit angle in the individual blocks is associated with the stator blades being closed to a greater degree in the block B.sub.j and being opened to a greater degree in the block B.sub.k.
(58) In the exemplary embodiment illustrated, modifications have also been made in the stagger angle in the case of the rotor 6 and in the case of the stator 7, though this is not imperative. Here, the further stator 7 will firstly be considered. This has been divided into the same number N of blocks in each case with a different stagger angle.
(59)
γ.sub.2,S3,i=γ.sub.2,S3,0+(−1).sup.iΔγ.sub.2,S3
(60) Here, γ.sub.2,S3,0 is a constant which denotes the nominal blade exit angle as per
(61) The change of sign in the individual blocks of the stator 7 is in this case in the opposite direction than in the case of the blocks of the stator 5. Thus, if the stator blades 51 are closed to a greater degree in the block B.sub.j of the stator 5, then the stator blades 71 are opened to a greater degree in the block B.sub.j of the stator 7. It is likewise the case that, if the stator blades 52 are opened to a greater degree in the block B.sub.k of the stator 5, the stator blades 71 in the block B.sub.k of the stator 7 are closed to a greater degree.
(62) In
(63)
γ.sub.1,S1,i=γ.sub.1,S1,0+(−1).sup.iΔγ.sub.1,S1
(64) Here, γ.sub.1,S1,0 is a constant which denotes the nominal blade entry angle as per
(65) On the basis of
(66)
(67) Radially on the inside, the flow path 8 is delimited by a hub 95, which forms an inner flow path boundary 950. Radially on the outside, the flow path 8 is delimited by a compressor casing 4, which forms a radially outer flow path boundary 410. The flow path 8 is formed as an annular space. The inlet stator 5 has stator blades or guide blades 55 which adjustable in terms of stagger angle and which are arranged in the flow path 8 so as to be distributed in the circumferential direction. The guide blades 55 each have a leading edge 551 and a trailing edge 552.
(68) The swirl in the flow is increased by the inlet stator 5 and, as a result, the downstream rotor 6 is driven more effectively. The rotor 6 comprises a row of rotor blades 60, which extend radially in the flow path 8.
(69) For adjustability of the stagger angle, the guide blades 55 are mounted so as to be rotatable. For this purpose, said guide blades are each connected rotationally conjointly to, or formed integrally with, a spindle 25. The spindle 25 has an axis of rotation, which is identical to the axis of rotation of the guide blades 55. Here, the spindle 25 is accessible and adjustable from outside the flow path 8.
(70) Specifically, provision is made for the guide blade 55 to be connected at its radially outer end to an outer circular platform 75, which forms a rotary plate and which is connected to a radially outer spindle portion 251 of the spindle 25. The platform 75 and the spindle portion 251 are in this case mounted in a casing shroud 420, which is part of the compressor casing 4. Correspondingly, the guide blade 55 is connected at its radially inner end to an inner circular platform 78, which forms a rotary plate and which is connected to a radially inner spindle portion 252 of the spindle 25. The platform 78 and the spindle portion 252 are in this case mounted in an inner shroud 910, which locally forms the inner flow path boundary 950.
(71) To permit rotatability the of the guide blades 55 or adjustability of the stagger angle, it is necessary for the guide blades 55 to form, in the region of their trailing edge 552 and radially adjacent to the outer flow path boundary 410 and radially adjacent to the inner flow path boundary 950, cut-backs 553, 554 which ensure that the guide blades 55, in their axially rear region, form in each case one partial gap 81 to the radially outer flow path boundary 410 and one partial gap 82 to the radially inner flow path boundary 950. This prevents, during an adjustment of the guide blade 55 by rotation about the axis of rotation, said guide blade colliding with the outer flow path boundary 410 and/or with the inner flow path boundary 950.
(72) The gaps 81, 82 are referred to here as partial gaps because they do not extend over the entire axial length of the guide blades 55.
(73) Provision may alternatively be made whereby the guide blades 55 are formed without a shroud at their radially inner end, for which case they end in freely floating fashion, forming a continuous gap, in a manner radially spaced apart from the inner flow path boundary 95. It may also alternatively be provided that partial gaps are formed in the region of the leading edge 51 or both in the region of the leading edge 51 and in the region of the trailing edge 52.
(74)
(75) For the variation of the partial gap 81 and/or of the partial gap 82 in different blocks which form the guide blades 55 of the stator 5, the radial height r of the partial gap and/or the axial length x of the partial gap may be varied. Two variations V1, V2 of the partial gaps 81, 82 are shown in
(76) It is also possible for the illustrated variations to be combined, that is to say the upper partial gap 81 and/or the lower partial gap 82 are varied by means of a changed axial length and a changed radial height.
(77) Below, on the basis of
(78) The inlet stator 5 will firstly be considered with reference to
(79) The blocks B.sub.j and B.sub.k differ by the partial gaps that the blades 56, 57 form in relation to the adjacent flow path boundary. Accordingly, the partial gaps 811 of the blades 56 of the block B; of the inlet stator 5 have greater axial extent than the partial gaps 812 of the blades 57 of the block B.sub.k. The gap area covered by the partial gaps 811 is accordingly larger than the gap area covered by the partial gaps 812.
(80) In the exemplary embodiment illustrated, modifications have also been made in the partial gaps in the case of the stator 7, though this is not imperative. Said stator has been divided into the same number N of blocks B.sub.j and B.sub.k with in each case differently formed partial gaps to the outer flow path boundary and/or to the inner flow path boundary. Alternatively, modifications are realized in the partial gaps only in the case of the stator 7.
(81) The partial gaps 813 of the blades 76 of the block B.sub.j of the stator 7 have smaller axial extent than the partial gaps 814 of the blades 77 of the block B.sub.k. The gap area covered by the partial gaps 813 is accordingly smaller than the gap area covered by the partial gaps 814. The assignment of the partial gaps between the blocks of the inlet stator 5 and the blocks of the stator 7 is in this case offset, that is to say blocks with relatively large partial gaps 811 of the inlet stator 5 are assigned blocks 813 with relatively small partial gaps 813 of the stator 7, and vice versa.
(82) Here, in
(83) It is furthermore pointed out that the partial gaps 811, 812, 813, 814 may additionally also have a radial variation, as illustrated schematically in
(84) A further variation may consist in the partial gaps being realized not in the region of the trailing edge of the blades but in the region of the leading edge of the blades, or both in the region of the trailing edge and in the region of the leading edge of the blades.
(85)
(86) The inlet stator 5 has N blocks of blades, wherein blades of two blocks, specifically the blocks B.sub.j and B.sub.k, are illustrated. In the illustration of
(87) In the exemplary embodiment illustrated, modifications have also been made in the partial gaps in the case of the stator 7, though this is not imperative. Said stator has been divided into the same number N of blocks B.sub.j and B.sub.k with in each case differently formed partial gaps to the outer flow path boundary and/or to the inner flow path boundary. Alternatively, modifications are realized in the partial gaps only in the case of the stator 7.
(88) Here, the stator 7 is formed in the same way as the stator 7 of
(89) The variants discussed with regard to the exemplary embodiment of
(90) It is also pointed out that the design embodiments of
(91)
(92) The nodal diameter is defined by the nodal pattern. In
(93) It is self-evident that the invention is not limited to the embodiments described above and that various modifications and improvements may be made without departing from the concepts described herein. For example, provision may be made whereby the individual blocks realize more than two different blade entry angles and/or blade exit angles, that is to say for example a total of 6 blocks are provided, of which two have a first blade entry angle and/or blade exit angle, two further have a second blade entry angle and/or blade exit angle, and two further have a third blade entry angle and/or blade exit angle. Here, in further exemplary embodiments, provision may be made whereby the blade entry angle and/or blade exit angle changes not in discrete fashion but in continuous fashion between adjacent blocks, for example in accordance with the shape of a sinusoidal curve.
(94) It is also pointed out that, in the case of a discrete change, an identical deviation, which differs only in terms of the sign, of the respectively considered angle from the nominal setting is to be understood merely as an example. Provision may alternatively be made whereby the change in angle in one direction does not imperatively correspond to the change in angle in the other direction.
(95) It is pointed out that any of the features described may be used separately or in combination with any other features, unless they are mutually exclusive. The disclosure also extends to and comprises all combinations and sub-combinations of one or a plurality of features which are described here. If ranges are defined, said ranges thus comprise all of the values within said ranges as well as all of the partial ranges that lie in a range.