Apparatus and method for analyzing chemical state of battery material
11378530 · 2022-07-05
Assignee
Inventors
- Kenji Sato (Kyoto, JP)
- Satoshi Tokuda (Kyoto, JP)
- Takuro Izumi (Kyoto, JP)
- Tetsuya Yoneda (Kyoto, JP)
- Susumu Adachi (Kyoto, JP)
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01N23/223
PHYSICS
G01N23/2076
PHYSICS
G01N23/2252
PHYSICS
International classification
G01N23/223
PHYSICS
G01N23/207
PHYSICS
Abstract
A chemical state analysis apparatus 10 includes: an excitation source 11 configured to irradiate an irradiation region A of a predetermined surface in a sample S containing a battery material with an excitation rays for generating characteristic X-rays of the battery material; an analyzing crystal 13 of a flat plate arranged so as to face the irradiation region A; a slit 12 arranged between the irradiation region A and the analyzing crystal 13, the slit being arranged in parallel to the irradiation region A and a predetermined crystal plane of the analyzing crystal 13; an X-ray linear sensor 15 in which linear detecting elements 151 each having a length in a direction parallel to the slit 12 are arranged in a direction perpendicular to the slit; a wavelength spectrum generation unit 161 configured to generate a wavelength spectrum based on intensity of the characteristic X-rays detected by the X-ray linear sensor 15; a peak wavelength determination unit 162 configured to determine a peak wavelength which is a wavelength in a peak of the wavelength spectrum; and a chemical state specification unit 163 configured to specify a value for specifying a chemical state of the battery material in the sample S from the peak wavelength determined by the peak wavelength determination unit 162 and a standard curve representing a relation between a value representing the chemical state and the peak wavelength.
Claims
1. A chemical state analysis apparatus comprising: a) an excitation source configured to irradiate an irradiation region of a predetermined surface in a sample containing a battery material with excitation rays for generating characteristic X-rays of the battery material; b) an analyzing crystal of a flat plate arranged so as to face the irradiation region; c) a slit arranged between the irradiation region and the analyzing crystal, the slit being arranged in parallel to the irradiation region and a predetermined crystal plane of the analyzing crystal; d) an X-ray linear sensor in which linear detecting elements each having a length in a direction parallel to the slit are arranged in a direction perpendicular to the slit; e) a wavelength spectrum generation unit configured to generate a wavelength spectrum based on intensity of the characteristic X-rays detected by the X-ray linear sensor; f) a peak wavelength determination unit configured to determine a peak wavelength which is a wavelength of a peak existing in the wavelength spectrum; and g) a chemical state specification unit configured to obtain a value for specifying a chemical state of the battery material in the sample, based on the combination of: the peak wavelength determined by the peak wavelength determination unit; and a standard curve in which a value representing the chemical state and the peak wavelength are correlated with each other.
2. The chemical state analysis apparatus as recited in claim 1, wherein the standard curve is generated based on the peak wavelength of the wavelength spectrum and valences of ions, the wavelength spectrum is a wavelength spectrum obtained from each of a plurality of standard samples chemically more stable than the battery material of a measurement target, the samples contain the ions of one kind of material contained in the battery material, and the ions are different in valence from each other.
3. The chemical state analysis apparatus as recited in claim 1, wherein the standard curve is generated based on the peak wavelength of the wavelength spectrum and valences of ions, the wavelength spectrum is a wavelength spectrum obtained from each of a plurality of standard samples, the plurality of standard samples is composed of a same kind of elements as a plurality of kinds of elements contained in the battery material of a measurement target and contains the ions of one kind of element among the plurality of elements, the ions being different in valence from each other.
4. The chemical state analysis apparatus as recited in claim 1, wherein the standard curve is generated based on a peak wavelength of the wavelength spectrum when charged to a charge upper limit voltage and a peak wavelength of the wavelength spectrum when discharged to a discharge cut-off voltage in a same kind of secondary batteries.
5. A chemical state analysis method comprising: irradiating an irradiation region of a predetermined surface in a sample containing a battery material with excitation rays for generating characteristic X-rays of the battery material; spectrally dispersing the characteristic X-rays generated in the irradiation region by being irradiated with the excitation rays by making the characteristic X-rays incident on an analyzing crystal of a flat plate provided so as to face the irradiation region through a slit parallel to the irradiation region and a predetermined crystal plane of the analyzing crystal, the slit being provided between the irradiation region and the analyzing crystal; detecting the characteristic X-rays spectrally dispersed by the analyzing crystal with an X-ray linear sensor provided so that linear detecting elements having a length in a direction parallel to the slit are arranged in a direction perpendicular to the slit; and generating a wavelength spectrum based on intensity of the characteristic X-rays detected by the X-ray linear sensor, obtaining a peak wavelength which is a wavelength of a peak existing in the wavelength spectrum, and obtaining a value for specifying a chemical state of the battery material in the sample based on the combination of: the peak wavelength; and a standard curve in which a value representing a chemical state and the peak wavelength are correlated with each other.
6. The chemical state analysis method as recited in claim 5, wherein the standard curve is generated based on the peak wavelength of the wavelength spectrum and valences of ions, the wavelength spectrum is a wavelength spectrum obtained from each of a plurality of standard samples chemically more stable than the battery material of a measurement target, the samples contain the ions of one kind of material contained in the battery material, and the ions are different in valence from each other.
7. The chemical state analysis method as recited in claim 5, wherein the standard curve is generated based on the peak wavelength of the wavelength spectrum and valences of ions, the wavelength spectrum is a wavelength spectrum obtained from each of a plurality of standard samples, the plurality of standard samples is composed of a same kind of elements as a plurality of kinds of elements contained in the battery material of a measurement target and contains the ions of one kind of element among the plurality of elements, the ions being different in valence from each other.
8. The chemical state analysis method as recited in claim 5, wherein the standard curve is generated based on a peak wavelength of the wavelength spectrum when charged to a charge upper limit voltage and a peak wavelength of the wavelength spectrum when discharged to a discharge cut-off voltage in a same kind of secondary batteries.
9. A chemical state analysis apparatus comprising: an excitation source configured to irradiate excitation rays to generate characteristic X-rays in a sample containing a metal material; an analyzing crystal formed when the characteristic X-rays are released; a slit arranged between the sample and the analyzing crystal; an X-ray sensor which receives the characteristic X-ray which was dispersed when crystals were formed; a wavelength spectrum generation unit configured to generate a wavelength spectrum based on intensity of the characteristic X-rays detected by the X-ray linear sensor; a peak wavelength determination unit configured to determine a peak wavelength which is a wavelength of a peak existing in the wavelength spectrum; and a chemical state specification unit configured to obtain a value for specifying a chemical state of the metal material in the sample based on the combination of: the peak wavelength determined by the peak wavelength determination unit; and a standard curve in which a value representing the chemical state and the peak wavelength are correlated with each other.
10. A chemical state analysis method comprising: an excitation source configured to irradiate excitation rays to generate characteristic X-rays in a sample containing a metal material; spectrally dispersing the generated characteristic X-rays through a slit provided between the irradiation region and an analyzing crystal; detecting the characteristic X-rays spectrally dispersed by the analyzing crystal with an X-ray sensor; and generating a wavelength spectrum based on intensity of the characteristic X-rays detected by the X-ray sensor, obtaining a peak wavelength which is a wavelength of a peak existing in the wavelength spectrum, and obtaining a value for specifying a chemical state based on the combination of the peak wavelength and a standard curve in which a value representing a chemical state of the metal material in a sample and the peak wavelength are correlated with each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2) In
(3)
(4)
(5)
(6)
EMBODIMENTS FOR CARRYING OUT THE INVENTION
(7) Embodiments of an apparatus and a method for analyzing a chemical state of a battery material according to the present invention will be described with reference to
(8) (1) Configuration of Chemical State Analysis Apparatus of this Embodiment
(9)
(10) The excitation source 11 is an X-ray source for irradiating the predetermined surface in a battery material contained in a battery as a sample S held by the sample holder 15 with X-rays which are excitation light (excitation rays). An electron-beam source may be used instead of the X-ray source. Hereinafter, the region where a predetermined surface in the battery material is irradiated with excitation light is referred to as “irradiation region A”. In this embodiment, the excitation light is emitted perpendicularly to the irradiation region A, but the excitation light may be emitted at an angle inclined with respect to the irradiation region A.
(11) The slit 12 is arranged between the irradiation region A and the analyzing crystal 13. In this embodiment, as the analyzing crystal 13, an analyzing crystal in which a predetermined crystal plane is collimated with the surface of the crystal. The slit 12 is arranged in parallel (perpendicular to the paper surface in
(12) The X-ray linear sensor 14 is configured such that a plurality of linear detecting elements 141 having a length in a direction parallel to the slit 12 (perpendicular to the paper surface of
(13) The data processing unit 16 is embodied by a hardware, such as, e.g., a personal computer, and software, and includes, as functional blocks, a wavelength spectrum generation unit 161, a peak wavelength determination unit 162, and a chemical state specification unit 163.
(14) The wavelength spectrum generation unit 161 generates a wavelength spectrum from the wavelength of characteristic X-rays detected by each detecting element 141 of the X-ray linear sensor 14 and the detected intensity at each detecting element 141.
(15) The peak wavelength determination unit 162 detects a peak from the wavelength spectrum generated by the wavelength spectrum generation unit 161 and determines the value of the peak wavelength. Well-known techniques used in normal data processing can be applied to detect the peak.
(16) The chemical state specification unit 163 specifies the chemical state of the battery material in the sample S from the peak wavelength determined by the peak wavelength determination unit 162 and the standard curve stored in the standard curve data storage unit 17 which will be described below.
(17) The standard curve data storage unit 17 stores data of a previously generated standard curve representing the relation between the peak wavelength of the wavelength spectrum of the characteristic X-rays and a chemical state. A standard curve is generated by obtaining the relation between the peak wavelength of the wavelength spectrum of characteristic X-rays emitted from the standard sample and the value of the index value representing the chemical state of the standard sample, such as, e.g., the valence of the element contained in the standard sample, by using the chemical state analysis apparatus 10 of this embodiment, or using other characteristic X-rays measuring devices.
(18) For example, a plurality of samples which is chemically more stable than the battery material in the battery to be actually measured and contains ions which are ions of an element of one kind among the elements of the battery material and are different in valence from each other can be used as a standard sample. As a specific example, in cases where LiMn.sub.2O.sub.4 which is one of materials of an electrode used in an lithium-ion battery is used as a battery material of a measurement target, in LiMn.sub.2O.sub.4 itself, Mn has a valence of +3.5, whereas in MnO.sub.2, Mn has an integer valance of +4, in Mn.sub.2O.sub.3, and Mn has an integer valence of +3, and therefore MnO.sub.2 and Mn.sub.2O.sub.3 are chemically more stable than LiMn.sub.2O.sub.4. Therefore, using MnO.sub.2 and Mn.sub.2O.sub.3 as standard samples, for each of these two standard samples, the peak wavelength of Kβ1, 3 lines which are one of characteristic X-rays of Mn is obtained. Then, two points of the measured results of these two standard samples are plotted on a graph in which one of the vertical axis and the horizontal axis shows the valence and the other thereof shows the peak wavelength, and a straight line connecting these two points is taken as a standard curve.
(19) Further, a plurality of samples which is composed of a plurality of elements of the same kind as a battery material in a battery to be actually measured and contains ions which are ions of an element of one kind among the plurality of kinds of elements and are different in valence from each other may be used as a standard sample. As a specific example, in cases where the above-described LiMn.sub.2O.sub.4 is used as a battery material of a measurement target, for each of two standard samples of LiMn.sub.2O.sub.4 in which Mn has a valence of +3.5 and Li.sub.2MnO.sub.3 in which Mn has a valence of +4, the peak wavelength of the Kβ1, 3 line which is one of characteristic X-rays of Mn is measured, two points which are the measurement results of these two standard samples are plotted on the graph in which one of the vertical axis and the horizontal axis shows a valence and the other thereof shows a peak wavelength, and the straight line connecting these two points is taken as a standard curve.
(20) Alternatively, for the same kind of a secondary battery as the battery to be actually measured, a secondary battery charged to the charge upper limit voltage and a secondary battery discharged to the discharge cut-off voltage may be prepared, and for each of the two secondary batteries, the peak wavelength of the characteristic X-rays emitted from the battery material may be measured to use as data for generating a standard curve. In this case, a point in which the peak wavelength when charged to the charge upper limit voltage is shown as the index 100% and a point in which the peak wavelength when discharged to the discharge cut-off voltage is shown as the index 0% are plotted on a graph in which one of the vertical axis and the horizontal axis represents an index of the chemical state represented by a numerical value of 0 to 100% and the other axis represents a peak wavelength, and the straight line connecting these two points is defined as a standard curve. When this standard curve is used, a valence of an element contained in a battery material is not considered.
(21) In the example described above, although two standard samples are used, using three or more standard samples, a straight line or a curve connecting the obtained three or more data points, or a straight line or a curve represented by two or more functions determined so as to minimize the error between these three or more data points, may be used as a standard curve.
(22) (2) Operation of Chemical State Analysis Apparatus of this Embodiment and Chemical State Analysis Method of this Embodiment
(23) Hereinafter, the operation of the chemical state analysis apparatus 10 of this embodiment and the chemical state analysis method of this embodiment will be described below.
(24) First, a sample S is set on the sample holder 15. Here, as one example, the following description will be directed to the case in which the positive electrode material 21 of the lithium-ion battery 20 shown in (a) of
(25) Next, X-rays as excitation light are emitted from the excitation source 11 to the irradiation region A. With this, characteristic X-rays having energies that differ depending on the element constituting the electrode material (positive electrode material 21 in the example of
(26) The characteristic X-rays incident on the analyzing crystal 13 from each linear portion of the irradiation region A are diffracted (reflected) at the diffraction angle θ only when the characteristic X-rays have a wavelength satisfying the condition of the Bragg reflection λ=(2d/n) sin θ (λ is a wavelength of the characteristic X-rays, d is an interplanar distance of the analyzing crystal 13, and n is the order). The characteristic X-rays diffracted (reflected) by the analyzing crystal 13 are detected by one of the detecting elements 141 of the X-ray linear sensor 14. As described above, since the characteristic X-rays are incident on the analyzing crystal 13 at a specific incident angle (90-θ)°, which is different depending on the linear portion in the irradiation region A, only the characteristic X-rays having a specific wavelength, which is different for each linear portion, is incident on the X-ray linear sensor 14 and is detected by the different detecting element 141. For example, in the characteristic X-rays emitted from the linear portion A1, only the characteristic X-rays having a wavelength λ.sub.1=(2d/n) sin θ.sub.1 is incident on the X-ray linear sensor 14 and detected by one detecting element 1411, while in the characteristic X-rays emitted from the linear portion A2, only the characteristic X-rays having a wavelength λ.sub.2=(2d/n) sin θ.sub.2 different from λ.sub.1 is incident on the detecting element 1411 and detected by a detecting element 1412 different from the detecting element 1411 (see
(27) Then, the wavelength spectrum generation unit 161 acquires the signal of the intensity (the number of photons) of the X-rays detected by each detecting element 141 within a predetermined measurement time from the X-ray linear sensor 14 and generates a wavelength spectrum of the characteristic X-rays emitted from the irradiation region A based on the detected intensity and the detected wavelength. Here, the measurement time may be appropriately determined according to the intensity of the characteristic X-rays per unit time reaching the X-ray linear sensor 14, but as described above, the measurement time can be shortened by disassembling the lithium-ion battery 20 and irradiating the positive electrode material 21 with the excitation light without intervening the separator 23 or the current collector 24.
(28) Next, the peak wavelength determination unit 162 detects the peak from the wavelength spectrum generated by the wavelength spectrum generation unit 161 and determines the peak wavelength.
(29) Subsequent, the chemical state specification unit 163 selects, based on the element of a battery material of a measurement target input from the input unit (not shown) in advance by the measurer, a standard curve targeted for the element. Alternatively, the measurer may select the standard curve itself using the input unit. Subsequently, the chemical state specification unit 163 specifies an index representing the chemical state, such as, e.g., a valence, corresponding to the peak wavelength determined by the peak wavelength determination unit 162 from the selected standard curve. Through the above-described operations, a one-time operation of the chemical state spectrometry is completed.
(30) (3) Prepared Standard Curve and Analysis Results of Sample
(31) Hereinafter, the standard curve actually generated by the apparatus and the method for analyzing the chemical state according to the embodiment and the results of analyzing the sample using the standard curve are shown below.
(32) (3-1) Standard Curve Generated Using Stable Standard Sample and Analysis Results
(33) In the graphs of (a) and (b) of
(34) In (a) of
(35) (3-2) Standard Curve Prepared Using Standard Sample having a Plurality of Kinds of Elements of the Same Kind as Battery Material to be Analyzed and Results of the Analysis
(36) In the graph of (a) and (b) of
(37) In (a) of
(38) It should be noted that the error bar of the data in the standard sample and the sample of the analysis target described above can be reduced by lengthening the measurement time or increasing the number of measurements.
(39) (3-3) Standard Curve Prepared Using Battery Material of Secondary Battery Charged to Charge Upper Limit Voltage and Secondary Battery Discharged to Discharge Cut-Off Voltage as Standard Sample and Analysis Results
(40) In the graph of (a) of
(41) In the graph of (b) of
(42) As described above, by generating the standard curve representing the relation between the value representing the chemical state of each battery material and the peak wavelengths using various standard samples and plotting the peak energy values measured by the battery materials as an analysis target on the standard curves, it is possible to quantify and determine the chemical state in the battery material as the analysis target, such as, e.g., a valence of an element.
(43) It should be noted that the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the gist of the present invention. For example, in this embodiment, the measurement was performed by disassembling the measurement target battery (lithium-ion battery 20) and reassembling only the battery material (e.g., the positive electrode material 21). However, in cases where the measurement accuracy is allowed to be somewhat low or the characteristic X-rays detection time is allowed to be longer, the disassembly of the battery may be omitted. Further note that the measurement target is not limited to a positive electrode material and may be a material contained in a negative electrode material as long as the valence changes. Further note that the measurement target battery is not limited to a lithium-ion battery, and various primary batteries and various secondary batteries may be measurement targets.
DESCRIPTION OF SYMBOLS
(44) 10: Chemical state analysis apparatus 11: Excitation source 12: Slit 13: Analyzing crystal 14: X-ray linear sensor 141, 1411, 1412: Detecting element 15: Sample holder 16: Data processing unit 161: Wavelength spectrum generation unit 162: Peak wavelength determination unit 163: Chemical state specification unit 17: Standard curve data storage unit 20: Lithium-ion battery 21: Positive electrode material 22: Negative electrode material 23: Separator 24: Current collector 25: Electrolyte 26, 27: Laminate material A: Irradiation region S: Sample