Connection structure including a coupling window between a dielectric waveguide line in a substrate and a waveguide and having plural recesses formed in the connection structure
11404759 · 2022-08-02
Assignee
Inventors
Cpc classification
H01P3/16
ELECTRICITY
International classification
H01P3/16
ELECTRICITY
Abstract
A connection structure includes a dielectric waveguide line and a rectangular waveguide. The dielectric waveguide line transmits a high-frequency signal in a transmission region surrounded by a first conductor layer, a second conductor layer, and two arrays of via hole groups. A coupling window is formed in the second conductor layer. The rectangular waveguide is disposed in such a way that an open end surface of the rectangular waveguide faces the coupling window, and that the transmission direction of the dielectric waveguide line becomes orthogonal to the transmission direction of the rectangular waveguide. A plurality of recesses are formed on a first substrate surface in the vicinity of the coupling window. A recessed conductor layer electrically connected to the first conductor layer is formed on inner wall surfaces of the plurality of recesses.
Claims
1. A connection structure between a dielectric waveguide line and a waveguide, the dielectric waveguide line comprising: a first dielectric substrate including a first substrate surface and a second substrate surface opposite to the first substrate surface; a first conductor layer disposed on the first substrate surface; a second conductor layer disposed on the second substrate surface; and two arrays of through conductor groups composed of a plurality of through conductors formed in a transmission direction of the dielectric waveguide line at spacings of ½ or less of a dielectric guide wavelength as a guide wavelength of a high-frequency signal in the dielectric waveguide line, the two arrays of through conductor groups electrically connecting the first conductor layer to the second conductor layer and being formed apart from each other in a direction orthogonal to the transmission direction, and a transmission region, in which the high-frequency signal propagates, being formed surrounded by the first conductor layer, the second conductor layer, and the two arrays of through conductor groups, wherein a coupling window is formed in the second conductor layer, the waveguide is disposed in such a way that an open end surface of the waveguide faces the coupling window, and that the transmission direction of the dielectric waveguide line becomes orthogonal to a transmission direction of the waveguide, a plurality of recesses are formed in the first substrate surface in the vicinity of the coupling window, and a recessed conductor layer electrically connected to the first conductor layer is formed on inner wall surfaces of the plurality of recesses.
2. The connection structure according to claim 1, wherein a distance between bottom surfaces of the plurality of recesses and the second substrate surface is ¼ of the dielectric guide wavelength.
3. The connection structure according to claim 1, wherein the plurality of recesses comprises at least one of: a transmission-direction translational recess extending along the transmission direction of the dielectric waveguide line; a transmission-direction orthogonal recess extending along a direction in which the two arrays of through conductor groups facing each other; a transmission-direction oblique recess extending obliquely toward the transmission direction of the dielectric waveguide line when viewed in a direction in which the first substrate surface facing the second substrate surface; and a cylindrical recess extending in a shape of a cylinder from the first substrate surface toward the second substrate surface.
4. The connection structure according to claim 3, wherein when the plurality of recesses include the transmission-direction translational recesses, the plurality of transmission-direction translational recesses are formed parallel to each other, and the plurality of transmission-direction translational recesses are formed at spacings of ½ or less of the dielectric guide wavelength, and when the plurality of recesses include the transmission-direction orthogonal recesses, the plurality of transmission-direction orthogonal recesses are formed parallel to each other, and the plurality of transmission-direction orthogonal recesses are formed at spacings of ½ or less of the dielectric guide wavelength.
5. The connection structure according to claim 3, wherein the plurality of recesses include the plurality of transmission-direction translational recesses and a plurality of transmission-direction orthogonal recesses, and the plurality of transmission-direction translational recesses and the plurality of transmission-direction orthogonal recesses are formed in a lattice shape.
6. The connection structure according to claim 3, wherein the plurality of recesses include the plurality of the transmission-direction oblique recesses, and the plurality of transmission-direction oblique recesses are formed in a lattice shape.
7. The connection structure according to claim 1, wherein a depth of each of the plurality of recesses increases toward the transmission direction of the dielectric waveguide line.
8. The connection structure according to claim 1, wherein a second dielectric substrate is laminated on the first conductor layer, a third conductor layer is formed on a surface of the second dielectric substrate opposite to the first conductor layer, and a microstrip line is composed of the first conductor layer, the second dielectric substrate, and the third conductor layer.
9. The connection structure according to claim 1, wherein a second dielectric substrate is laminated on the first conductor layer, a third conductor layer is formed on a surface of the second dielectric substrate opposite to the first conductor layer, and a coplanar line is composed of the second dielectric substrate and the third conductor layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
First Example Embodiment
(12) Hereinafter, a first example embodiment will be described with reference to
(13)
(14) As shown in
(15) The first dielectric substrate 5 is, for example, quartz. As shown in
(16) The first conductor layer 6 is a conductor layer disposed on the first substrate surface 5a of the first dielectric substrate 5. The second conductor layer 7 is a conductor layer disposed on the second substrate surface 5b of the first dielectric substrate 5. The first conductor layer 6 and the second conductor layer 7 are made of, for example, copper. The thickness of the first conductor layer 6 and the second conductor layer 7 is, for example, 20 micrometers.
(17) The two arrays of via hole groups 8 are specific examples of the two arrays of conductor through-hole groups. As shown in
(18) The first via hole group 9 includes a plurality of via holes 9a. The plurality of via holes 9a are arranged at predetermined spacings along the transmission direction 1A of the dielectric waveguide line 1. The plurality of via holes 9a electrically connect the first conductor layer 6 to the second conductor layer 7. The above predetermined spacing is ½ or less of a dielectric guide wavelength as a guide wavelength of the operating frequency signal in the dielectric waveguide line 1. Note that the guide wavelength λ_g is calculated by λ/√(1−(λ/λ_c).sup.2). Here, λ is 1/√(ε_r) of a vacuum wavelength of an operating frequency signal, ε_r is a dielectric constant of a dielectric substrate, and ε_c is a cutoff wavelength (which is two times the width of the dielectric waveguide line in TE_10 mode) of the dielectric waveguide line.
(19) The second via hole group 10 includes a plurality of via holes 10a. The plurality of via holes 10a are arranged at the above predetermined spacings along the transmission direction 1A of the dielectric waveguide line 1. The plurality of via holes 10a electrically connect the first conductor layer 6 to the second conductor layer 7.
(20) The first via hole group 9 and the second via hole group 10 are formed to extend along the transmission direction 1A of the dielectric waveguide line 1. The first via hole group 9 and the second via hole group 10 are formed to be parallel to each other. The first via hole group 9 and the second via hole group 10 are formed apart from each other in a direction orthogonal to the transmission direction 1A of the dielectric waveguide line 1 in a plan view shown in
(21) The first via hole group 9 and the second via hole group 10 function equivalently as a waveguide sidewall. Thus, a transmission region Q surrounded by the first conductor layer 6, the second conductor layer 7, and two arrays of the via hole groups 8 is defined. The operating frequency signal is transmitted in the transmission region Q.
(22) As shown in
(23) As shown in
(24) Returning to
(25) The plurality of transmission-direction translational recesses 15a extend along the transmission direction 1A of the dielectric waveguide line 1. The plurality of transmission-direction orthogonal recesses 15b extend along the direction in which the two arrays of the via hole groups 8 of face each other. The plurality of transmission-direction translational recesses 15a and the plurality of transmission-direction orthogonal recesses 15b are formed in a lattice shape.
(26) Specifically, the plurality of transmission-direction translational recesses 15a are formed at the above predetermined spacings in the direction in which the two arrays of via hole groups 8 face each other. The plurality of transmission-direction translational recesses 15a are formed parallel to each other. The plurality of transmission-direction translational recesses 15a are formed apart from each other.
(27) Similarly, the plurality of transmission-direction orthogonal recesses 15b are formed at the above predetermined spacings in the transmission direction 1A of the dielectric waveguide line 1. The plurality of transmission-direction orthogonal recesses 15b are formed parallel to each other. The plurality of transmission-direction orthogonal recesses 15b are formed apart from each other. The transmission-direction orthogonal recess 15b on the most downstream side in the transmission direction 1A among the plurality of transmission-direction orthogonal recesses 15b of the dielectric waveguide line 1 is formed so as to overlap with the third via hole group 11.
(28) As shown in
(29) As described above, by forming the plurality of transmission-direction translational recesses 15a at the above predetermined spacings, the plurality of transmission-direction translational recesses 15a function equivalently as an upper surface of the waveguide for the operating frequency signal. The same applies to the plurality of transmission-direction orthogonal recesses 15b. It is desirable that the above predetermined spacings be ¼ or less of the dielectric guide wavelength in order to make the bottom surfaces of the plurality of recesses 15 function as substantially uniform conductor surfaces equivalently.
(30) By forming the plurality of recesses 15 in this manner, it is possible to make the thickness of the first dielectric substrate 5 in the vicinity of the coupling window 12 approximately ¼ of the dielectric guide wavelength, which is equivalently optimum, without reducing the thickness of the entire first dielectric substrate 5 in the vicinity of the coupling window 12. In this example embodiment, as shown in
(31) Further, since the plurality of recesses 15 are formed in the lattice shape, the mechanical strength of the first dielectric substrate 5 can be ensured as compared with the case where the first dielectric substrate 5 is made uniformly thin in the vicinity of the coupling window 12.
(32) Here, for example, an example of a method of forming a plurality of recesses 15 when the first dielectric substrate 5 is made of quartz will be described. In order to form each of the recesses 15, a via hole not penetrating the first dielectric substrate 5 may be formed a plurality of times at a pitch of a radius of the via hole.
(33) Next, an example of a method of forming the via hole will be described.
(34) (1) First, a locus part of a focal point of a quartz substrate is modified by irradiating a center position of the via hole with a femtosecond laser and scanning the focal point.
(35) (2) Next, the quartz substrate is treated with hydrofluoric acid. Then, the modified part of the quartz substrate is selectively and preferentially etched, and then etched isotropically and gently. By doing so, non-penetrating via holes are formed in the quartz substrate.
(36) (3) When the via hole is formed a plurality of times at the pitch of about the radius of the via holes, the adjacent via holes are connected to each other in an isotropic etching process to thereby form the recesses 15 extending in a predetermined direction.
(37) (4) When the locus of the focal point is formed so as to penetrate through the quartz substrate, a through via hole can be formed.
(38) As described above, the connection structure 3 between the dielectric waveguide line 1 and the rectangular waveguide 2 (waveguide) includes the dielectric waveguide line 1 and the rectangular waveguide 2. The dielectric waveguide line 1 includes the first dielectric substrate 5 having the first substrate surface 5a and the second substrate surface 5b opposite to the first substrate surface 5a. The dielectric waveguide line 1 includes the first conductor layer 6 disposed on the first substrate surface 5a and the second conductor layer 7 disposed on the second substrate surface 5b. The dielectric waveguide line 1 includes the two arrays of via hole groups 8 (through conductor group). The two arrays of via hole groups 8 are formed by forming a plurality of via holes 9a and via holes 10a (through conductors) in the transmission direction 1A of the dielectric waveguide line 1 at spacings of ½ or less of the dielectric guide wavelength as the guide wavelength of the high-frequency signal in the dielectric waveguide line 1. The two arrays of via hole groups 8 electrically connect the first conductor layer 6 to the second conductor layer 7. The two arrays of via hole groups 8 are formed apart from each other in the direction orthogonal to the transmission direction 1A. The dielectric waveguide line 1 transmits the high frequency signal in the transmission region Q surrounded by the first conductor layer 6, the second conductor layer 7, and the two arrays of via hole groups 8 (through conductor group). The coupling window 12 is formed in the second conductor layer 7. The rectangular waveguide 2 is disposed in such a way that the open end surface 13 of the rectangular waveguide 2 faces the coupling window 12 and the transmission direction 1A of the dielectric waveguide line 1 becomes orthogonal to the transmission direction 2A of the rectangular waveguide 2. The plurality of recesses 15 are formed in the first substrate surface 5a in the vicinity of the coupling window 12. The recessed conductor layer 16 electrically connected to the first conductor layer 6 is formed on the inner wall surfaces of the plurality of recesses 15.
(39) According to the above-described configuration, the local recesses 15 are formed in the first dielectric substrate 5 without reducing the thickness of the entire first dielectric substrate 5, thereby achieving satisfactory transmission characteristics while ensuring the mechanical strength of the first dielectric substrate 5.
Second Example Embodiment
(40) Next, a second example embodiment will be described with reference to
(41) As shown in
Third Example Embodiment
(42) Next, a third example embodiment will be described with reference to
(43) As shown in
Fourth Example Embodiment
(44) Next, a fourth example embodiment will be described with reference to
(45) In the first example embodiment, the plurality of recesses 15 include the plurality of transmission-direction translational recesses 15a and the plurality of transmission-direction orthogonal recesses 15b.
(46) On the other hand, in this example embodiment, the plurality of recesses 15 include a plurality of transmission-direction oblique recesses 15c extending obliquely with respect to the transmission direction 1A of the dielectric waveguide line 1 in a plan view shown in
(47) Some of the transmission-direction oblique recesses 15c among the plurality of transmission-direction oblique recesses 15c are formed parallel to each other and at the above predetermined spacings.
(48) Further, the recesses 15 further include two transmission-direction translational recesses 15a and two transmission-direction orthogonal recesses 15b so as to surround the plurality of transmission-direction oblique recesses 15c formed in the lattice shape. The two transmission-direction translational recesses 15a and the two transmission-direction orthogonal recesses 15b are formed in a rectangular shape so as to surround the plurality of transmission-direction oblique recesses 15c.
Fifth Example Embodiment
(49) Next, a fifth example embodiment will be described with reference to
(50) In the first example embodiment as shown in
(51) On the other hand, in this example embodiment, as shown in
Sixth Example Embodiment
(52) Next, a sixth example embodiment will be described with reference to
(53) In this example embodiment, a depth D of each of the plurality of recesses 15 is gradually increased toward the transmission direction 1A of the dielectric waveguide line 1. In this configuration, the thickness of the first dielectric substrate 5 is equivalently and gradually reduced toward the transmission direction 1A of the dielectric waveguide line 1. According to the above configuration, an electric field vector in the longitudinal direction in the dielectric waveguide line 1 can be smoothly converted into an electric field vector in the lateral direction in the rectangular waveguide 2. Thus, more efficient transmission can be performed.
(54) The configuration in which the depth D of each the plurality of recesses 15 is gradually increased as described above can be applied to the above-described first to fifth example embodiments. In particular, when the plurality of recesses 15 include the plurality of cylindrical recesses 15d, the depth D of each the plurality of cylindrical recesses 15d as shown in
Seventh Example Embodiment
(55) Next, a seventh example embodiment will be described with reference to
(56) In this example embodiment, the distance between the first via hole group 9 and the second via hole group 10 is locally increased in the vicinity of the coupling window 12. That is, the lateral dimension of the transmission region Q is locally increased in the vicinity of the coupling window 12. With such a configuration, a resonator is formed in the vicinity of the coupling window 12, thereby making it possible to increase the bandwidth of the transmission characteristic.
(57) (Effectiveness Demonstration Test Report)
(58) Next, a result of a test conducted to verify the improvement effect of the transmission characteristics by the connection structure 3 is shown below.
(59) In
Eighth Example Embodiment
(60) Next, an eighth example embodiment will be described with reference to
(61) As shown in
(62) The second dielectric substrate 20 may be quartz. However, since quartz is highly rigid and easily cracked, the lamination of quartz is difficult. For this reason, it is desirable that a sheet made of a resin material having low rigidity and having a small load on the first dielectric substrate 5 such as polyimide be attached to the first conductor layer 6 to constitute the second dielectric substrate 20. In this example embodiment, the second dielectric substrate 20 can be supported on the first dielectric substrate 5 periodically in the coupling window 12, so that even if the second dielectric substrate 20 has low rigidity, the second dielectric substrate 20 is hard to bend and the flatness of the second dielectric substrate 20 can be ensured.
(63) A separate conductor layer may be formed on a lower surface of the second dielectric substrate 20, which faces the plurality of recesses 15. In this case, even if the transmission line formed in the third conductor layer 21 is formed across the recesses 15, continuity as a transmission line can be ensured.
(64) Although the preferred example embodiments of the present disclosure have been described above, the above example embodiments can be modified as follows.
(65) That is, the pitch of the plurality of transmission-direction translational recesses 15a, the pitch of the plurality of transmission-direction orthogonal recesses 15b, the pitch of the plurality of transmission-direction oblique recesses 15c, and the pitch of the plurality of cylindrical recesses 15d can be appropriately changed. The length and width of the transmission-direction translational recess 15a, the transmission-direction orthogonal recess 15b, and the transmission-direction oblique recess 15c can also be appropriately changed. As shown in
(66) The two arrays of via hole groups 8 are not necessarily formed in a straight line. Outer peripheral ends of the plurality of lattice-shaped recesses 15 need not be rectangular. At least one of the recesses 15 may protrude outside the two arrays of via hole groups 8. The coupling window 12 may be rectangular, circular, or other polygonal.
(67) In each of the above example embodiments, a plurality of recesses 15 are formed only in the vicinity of the coupling window 12. Alternatively, the plurality of recesses 15 may be formed in a part away from the coupling window 12. In this case, when the operating frequency signal transmitted through the dielectric waveguide line 1 approaches the vicinity of the coupling window 12, a rapid change in the electromagnetic field distribution can be lessened.
(68) The rectangular waveguide 2 employed in each of the above example embodiments may be replaced with a circular waveguide depending on the purpose. In this case, however, the operating band of the rectangular waveguide is narrower than that of a standard waveguide having a cross-sectional aspect ratio of 1:2.
(69) In each of the above example embodiments, the first dielectric substrate 5 is made of quartz. However, instead of quartz, a dielectric substrate such as a ceramic substrate or a resin substrate may be used.
(70) In each of the above example embodiments, the plurality of recesses 15 may be formed by, for example, router processing.
(71) Although the present disclosure has been described above with reference to the example embodiments, the present disclosure is not limited by the above. Various changes in the structure and details of the present invention can be understood by a person skilled in the art within the scope of the invention.
(72) This application is based upon and claims the benefit of priority from Japanese patent application No. 2018-106896, filed on Jun. 4, 2018, the disclosure of which is incorporated herein in its entirety by reference.
REFERENCE SIGNS LIST
(73) 1 DIELECTRIC WAVEGUIDE LINE 1A TRANSMISSION DIRECTION 2 RECTANGULAR WAVEGUIDE 2A TRANSMISSION DIRECTION 3 CONNECTION STRUCTURE 5 FIRST DIELECTRIC SUBSTRATE 5a FIRST SUBSTRATE SURFACE 5b SECOND SUBSTRATE SURFACE 6 FIRST CONDUCTIVE LAYER 7 SECOND CONDUCTIVE LAYER 8 VIA HOLE GROUP 9 FIRST VIA HOLE GROUP 9a VIA HOLE 10 SECOND VIA HOLE GROUP 10a VIA HOLE 11 THIRD VIA HOLE GROUP 11a VIA HOLE 12 COUPLING WINDOW 13 OPEN END SURFACE 15 RECESS 15a TRANSMISSION-DIRECTION TRANSLATIONAL RECESS 15b TRANSMISSION-DIRECTION ORTHOGONAL RECESS 15c TRANSMISSION-DIRECTION OBLIQUE RECESS 15d CYLINDRICAL RECESS 16 RECESS CONDUCTOR LAYER 20 SECOND DIELECTRIC SUBSTRATE 20a UPPER SURFACE 21 THIRD CONDUCTIVE LAYER