High-frequency connection structure for connecting a coaxial line to a planar line using adhesion layers
11394100 · 2022-07-19
Assignee
Inventors
Cpc classification
International classification
Abstract
A high-frequency line connection structure 1 for connecting a coaxial line and a planar line includes a conductive second adhesion layer that is formed along edges of a pair of first conductive thin films of the planar line. Furthermore, end portions of the pair of first conductive thin films and an end portion of a second conductive thin film that is adjacent to the coaxial line are disposed to coincide with a position of an inner wall of a columnar penetrating hole formed in an outer conductor.
Claims
1. A method for forming a high-frequency line connection structure connecting a coaxial line and a planar line, the method comprising: covering a leading end portion of an inner conductor of the coaxial line and an end of a signal line included in the planar line with a first conductive adhesion layer, wherein the inner conductor extends in an axial direction and has a circular cross-section around an axis, the circular cross-section being perpendicular to the axial direction, wherein the coaxial line comprises: the inner conductor; an outer conductor comprising a penetrating hole housing the inner conductor, the penetrating hole having a columnar shape, wherein the leading end portion of the inner conductor extends in the axial direction from an end surface of the outer conductor; and an insulation layer disposed in the penetrating hole between the inner conductor and the outer conductor; disposing a second conductive adhesion layer on a side of the coaxial line along edges of a pair of first conductive thin films of the planar line to connect the pair of first conductive thin films and the outer conductor of the coaxial line, wherein the planar line comprises: a dielectric substrate; the signal line disposed on a surface of the dielectric substrate; the pair of first conductive thin films on the surface of the dielectric substrate and adjacent to the coaxial line, the pair of first conductive thin films disposed on opposing sides of the signal line across a predetermined distance such that end portions of the pair of first conductive thin films are facing the signal line; and a second conductive thin film that covers a back surface of the dielectric substrate, the second conductive thin film being electrically connected to the pair of first conductive thin films, wherein when seen along the axial direction, the end portions of the air of first conductive thin films align with an inner peripheral surface of the penetrating hole, wherein the inner peripheral surface has the columnar shape.
2. The method according to claim 1, wherein when viewed along the axial direction, an end portion of the second conductive thin film that is adjacent to the coaxial line coincides with the inner wall of the penetrating hole.
3. The method according to claim 1, wherein: a length of the dielectric substrate in a direction perpendicular to a lengthwise direction of the signal line is smaller than a radius of a concentric circle of the coaxial line; a cutaway part is disposed in the second conductive thin film of the planar line; the cutaway part is disposed under a connection section as viewed from top, the connection section being formed by connecting the leading end portion of the inner conductor of the coaxial line and a surface of the signal line by the first conductive adhesion layer; and end portions of the second conductive thin film that are adjacent to the cutaway part coincide with the inner wall of the penetrating hole.
4. The method according to claim 1, wherein: the planar line further includes a plurality of through holes for providing electrical continuity between the pair of first conductive thin films and the second conductive thin film, wherein the plurality of through holes extends through the dielectric substrate.
5. The method according to claim 1, wherein: the planar line further includes a plurality of half through holes for providing electrical continuity between the pair of first conductive thin films and the second conductive thin film, the half through holes being disposed in an end surface of the dielectric substrate that is adjacent to the coaxial line, wherein the half through holes extend into the dielectric substrate; and the second conductive adhesion layer fills the plurality of half through holes.
6. A high-frequency line connection structure for connecting a coaxial line and a planar line, comprising: a first conductive adhesion layer covering a leading end portion of an inner conductor of the coaxial line and an end of a signal line included in the planar line, wherein the inner conductor extends in an axial direction and has a circular cross-section around an axis, the circular cross-section being perpendicular to the axial direction, wherein the coaxial line comprises: the inner conductor; an outer conductor comprising a penetrating hole housing the inner conductor, the penetrating hole having a columnar shape, wherein the leading end portion of the inner conductor extends in the axial direction from an end surface of the outer conductor; and an insulation layer disposed in the penetrating hole between the inner conductor and the outer conductor; a second conductive adhesion layer disposed on a side of the coaxial line along edges of a pair of first conductive thin films of the planar line to connect the pair of first conductive thin films and the outer conductor of the coaxial line, wherein the planar line comprises: a dielectric substrate; the signal line disposed on a surface of the dielectric substrate; the pair of first conductive thin films on the surface of the dielectric substrate and adjacent to the coaxial line, the pair of first conductive thin films disposed on opposing sides of the signal line across a predetermined distance such that end portions of the pair of first conductive thin films are facing the signal line; and a second conductive thin film that covers a back surface of the dielectric substrate, the second conductive thin film being electrically connected to the pair of first conductive thin films, wherein when seen along the axial direction, the end portions of the pair of first conductive thin films coincide with an inner peripheral surface of the penetrating hole, wherein the inner peripheral surface has the columnar shape.
7. The high-frequency line connection structure according to claim 6, wherein when viewed along the axial direction, an end portion of the second conductive thin film that is adjacent to the coaxial line coincides with the inner wall of the penetrating hole.
8. The high-frequency line connection structure according to claim 6, wherein: a length of the dielectric substrate in a direction perpendicular to a lengthwise direction of the signal line is smaller than a radius of a concentric circle of the coaxial line; a cutaway part is disposed in the second conductive thin film of the planar line; the cutaway part is disposed under a connection section as viewed from top, the connection section being formed by connecting the leading end portion of the inner conductor of the coaxial line and a surface of the signal line by the first conductive adhesion layer; and end portions of the second conductive thin film that are adjacent to the cutaway part coincide with the inner wall of the penetrating hole.
9. The high-frequency line connection structure according to claim 6, wherein: the planar line further includes a plurality of through holes for providing electrical continuity between the pair of first conductive thin films and the second conductive thin film, wherein the plurality of through holes extends through the dielectric substrate.
10. The high-frequency line connection structure according to claim 6, wherein: the planar line further includes a plurality of half through holes for providing electrical continuity between the pair of first conductive thin films and the second conductive thin film, the half through holes being disposed in an end surface of the dielectric substrate that is adjacent to the coaxial line, wherein the half through holes extend into the dielectric substrate; and the second conductive adhesion layer fills the plurality of half through holes.
11. A high-frequency line connection structure for connecting a coaxial line and a planar line, comprising: a first conductive adhesion layer covering a leading end portion of an inner conductor of the coaxial line and an end of a signal line included in the planar line, wherein the coaxial line comprises: the inner conductor; an outer conductor comprising a penetrating hole housing the inner conductor; and an insulation layer disposed in the penetrating hole between the inner conductor and the outer conductor; a second conductive adhesion layer disposed on a side of the coaxial line along edges of a pair of first conductive thin films of the planar line to connect the pair of first conductive thin films and the outer conductor of the coaxial line, wherein the planar line comprises: a dielectric substrate; the signal line disposed on a surface of the dielectric substrate; the pair of first conductive thin films on the surface of the dielectric substrate and adjacent to the coaxial line, the pair of first conductive thin films disposed on opposing sides of the signal line such that end portions of the pair of first conductive thin films are facing the signal line; and a second conductive thin film that covers a back surface of the dielectric substrate, the second conductive thin film being electrically connected to the pair of first conductive thin films, wherein the end portions of the pair of first conductive thin films coincide with an inner peripheral surface of the penetrating hole when seen along an axial direction, wherein the inner peripheral surface has a columnar shape.
12. The high-frequency line connection structure according to claim 11, wherein: the planar line further includes a plurality of half through holes for providing electrical continuity between the pair of first conductive thin films and the second conductive thin film, the half through holes being disposed in an end surface of the dielectric substrate that is adjacent to the coaxial line, wherein the half through holes extend into the dielectric substrate; and the second conductive adhesion layer fills the plurality of half through holes.
13. The high-frequency line connection structure according to claim 11, wherein: the planar line further includes a plurality of through holes for providing electrical continuity between the pair of first conductive thin films and the second conductive thin film, wherein the plurality of through holes extends through the dielectric substrate.
14. The high-frequency line connection structure according to claim 11, wherein: a length of the dielectric substrate in a direction perpendicular to a lengthwise direction of the signal line is smaller than a radius of a concentric circle of the coaxial line; a cutaway part is disposed in the second conductive thin film of the planar line; the cutaway part is disposed under a connection section as viewed from top, the connection section being formed by connecting the leading end portion of the inner conductor of the coaxial line and a surface of the signal line by the first conductive adhesion layer; and end portions of the second conductive thin film that are adjacent to the cutaway part coincide with the inner wall of the penetrating hole.
15. The high-frequency line connection structure according to claim 11, wherein the leading end portion of the inner conductor extends in the axial direction from an end surface of the outer conductor.
16. The high-frequency line connection structure according to claim 11, wherein the penetrating hole has the columnar shape.
17. The high-frequency line connection structure according to claim 11, wherein the inner conductor extends in the axial direction and has a circular cross-section around an axis, the circular cross-section being perpendicular to the axial direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(21) Hereinafter, preferred embodiments of the present invention will be described in detail with reference to
First Embodiment
(22)
(23) As shown in
(24) The high-frequency line connection structure 1 according to the present embodiment includes the coaxial line 10, the planar line 20, a first adhesion layer 30 (see
(25) The coaxial line 10 includes the outer conductor 11, an inner wall 12 of the outer conductor 11, an inner conductor 13, and an insulation layer 14. The outer conductor 11, the inner wall 12 of the outer conductor 11, and the inner conductor 13 are formed to have a coaxial structure.
(26) The outer conductor 11 is formed to have a block shape, and includes, on the inside, a columnar penetrating hole that extends in an axial direction. The outer conductor 11 houses the inner conductor 13 in the columnar penetrating hole. The outer conductor 11 is formed from a metal material. As shown in
(27) The inner wall 12 is an inner peripheral surface at the columnar penetrating hole formed in the outer conductor 11, and is formed into a cylindrical shape. Furthermore, predetermined end portions that are of a pair of first conductive thin films 23 (see
(28) A cross-section of the inner conductor 13 that is perpendicular to the axial direction is formed to have a circular shape around the axis. The inner conductor 13 is a signal core wire of the coaxial line 10 formed by including the inner wall 12 of the outer conductor 11 and the insulation layer 14.
(29) As shown in
(30) The insulation layer 14 is provided in the penetrating hole between the inner conductor 13 and the outer conductor 11, and insulates between the inner conductor 13 and the outer conductor 11.
(31) Next, a description will be given of the planar line 20 to which the coaxial line 10 is connected.
(32) The planar line 20 is on an extension of the coaxial line 10 that is formed from the outer conductor 11, the inner wall 12, the inner conductor 13, and the insulation layer 14.
(33) The planar line 20 includes a substrate 21, the second conductive thin film 22, the pair of first conductive thin films 23, through holes 24, and the signal line 25.
(34) The planar line 20 is provided on a surface of the metal base 40. The planar line 20 forms a well-known grounded coplanar line at a connection section 70 where the leading end portion 13a of the inner conductor 13 of the coaxial line 10 is connected.
(35) The substrate 21 is a planar substrate formed of dielectric. For example, the substrate 21 may be formed of low-loss ceramics such as alumina. The signal line 25 and the pair of first conductive thin films 23 are formed on a surface of the substrate 21, the pair of first conductive thin films 23 being formed on respective sides of the signal line 25 across a predetermined distance. Moreover, the second conductive thin film 22 is disposed on a back surface of the substrate 21.
(36) The second conductive thin film 22 is formed covering the entire back surface of the substrate 21. The second conductive thin film 22 is disposed on a surface of the metal base 40. The second conductive thin film 22 serves as a ground of the planar line 20 of a grounded coplanar line type.
(37) An end portion 22a (see
(38) The pair of first conductive thin films 23 are formed in regions, on the surface of the substrate 21, that are adjacent to the coaxial line 10, on respective sides of the signal line 25 across a predetermined distance. The predetermined distance of the pair of first conductive thin films 23 from the signal line 25 may be set such that characteristic impedance of the planar line 20 takes a predetermined value.
(39) End portions 23a, 23′a (see
(40) A plurality of through holes 24 are formed penetrating the substrate 21 from the surface to the back surface. More specifically, a conductive material is vapor-deposited or filled on inner wall surfaces of the through holes 24, and the through holes 24 electrically connect and provide electrical continuity between the pair of first conductive thin films 23 formed on the surface of the substrate 21 and the second conductive thin film 22 formed on the back surface. Because the plurality of through holes 24 are formed, the pair of first conductive thin films 23 become more stable equipotential surfaces. The plurality of through holes 24 are formed along a direction perpendicular to a lengthwise direction of the signal line 25, in regions where the pair of first conductive thin films 23 are formed and with predetermined spaces therebetween. An appropriate space may be selected as the space between the plurality of through holes 24 taking into account the characteristics of transmission lines of the high-frequency line connection structure 1.
(41) The signal line 25 is formed into a strip shape on the surface of the substrate 21, and propagates high-frequency signals. The signal line 25 is formed from a metal material. One end of the signal line 25 that is adjacent to the coaxial line 10 is electrically connected to the leading end portion 13a of the inner conductor 13 of the coaxial line 10.
(42) As shown in
(43) The metal base 50 is provided on a back surface of the metal base 40, and supports the entire coaxial line 10 and the planar line 20. The high-frequency line connection structure 1 is integrally formed by the metal base 50. A surface of the metal base 50 is electrically connected to the metal base 40 and the outer conductor 11 of the coaxial line 10 by solder, conductive adhesive or the like (not shown).
(44) Exactly the same potential, or in other words, a ground potential, is thereby achieved with respect to the outer conductor 11 of the coaxial line 10 and the second conductive thin film 22 of the planar line 20.
(45) A height of the metal base 40 (a length in a direction perpendicular to a propagation direction of high-frequency signals) is adjusted in such a way that the end portion 22a (see
(46) The entire second conductive thin film 22 of the planar line 20 thereby has a stable ground potential.
(47) As shown in
(48) The planar line 20 and the coaxial line 10 configured in the above manner are electrically connected, and the planar line 20 thus forms a grounded coplanar line.
(49) Furthermore, the planar line 20 in a region where the connection section 70 is not formed has a microstrip line structure in a direction away from the coaxial line 10.
(50) The high-frequency line connection structure 1 thus minimizes a difference between a fundamental mode of an electromagnetic field formed by lines of electric force that are radially generated from an outer peripheral surface of the inner conductor 13 of the coaxial line 10 toward the inner wall 12 of the outer conductor 11, and a fundamental mode of an electromagnetic field formed by lines of electric force from the signal line 25 of the grounded coplanar line (planar line 20) to the pair of first conductive thin films 23 and the second conductive thin film 22. Generation of radiation due to non-coincidence between the fundamental modes is thereby suppressed.
(51) Next, a description will be given of a signal current path P1 and a return current path P2 of the high-frequency line connection structure 1.
(52) As can be seen in
(53) As can be seen in
(54) As described above, the high-frequency line connection structure 1 according to the first embodiment includes the conductive second adhesion layer 6o (see
(55) As a result, the high-frequency line connection structure 1 enables provision of electronic components and optical module components having next-generation broadband characteristics of 1 Tbps or more.
Second Embodiment
(56) Next, a description will be given of a second embodiment of the present invention. Additionally, in the following description, structures the same as those in the first embodiment described above will be denoted by same reference signs, and description thereof will be omitted.
(57) In the first embodiment, a case is described where a plurality of through holes 24 are provided, the through holes 24 electrically connecting the pair of first conductive thin films 23 and the second conductive thin film 22 formed at the planar line 20, on the surface and the back surface of the substrate 21, respectively. In contrast, in the second embodiment, a plurality of half through holes 24A are used instead of the plurality of through holes 24.
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(59) The half through holes 24A (see
(60) As shown in
(61) More specifically, a second adhesion layer 60A is formed on the side of the coaxial line 10 along edges of the pair of first conductive thin films 23A (see
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(63) As shown in
(64) As described above, with the high-frequency line connection structure IA according to the second embodiment, a plurality of half through holes 24A are formed in the planar line 20A, and the second adhesion layer 60A fills the half through holes 24A. Accordingly, the high-frequency line connection structure IA may increase strength of mechanical connection between the coaxial line 10 and the planar line 20A, and may have low return loss and low insertion loss characteristics over a wide band.
Third Embodiment
(65) Next, a description will be given of a third embodiment of the present invention. Additionally, in the following description, structures the same as those in the first and second embodiments described above will be denoted by same reference signs, and description thereof will be omitted.
(66) The first and second embodiments each describe a case where the end portion 22a (see
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(68) As shown in the front view in
(69) As shown in
(70) The cutaway part A has a rectangular shape in plan view, and may be formed, for example, such that a length a3 (see
(71) Furthermore, as shown in
(72) A height of the metal base 40B (a length in a direction perpendicular to a propagation direction of high-frequency signals) is adjusted according to a thickness of the planar line 20B. A cutaway part A′ corresponding to a shape of the cutaway part A formed in the second conductive thin film 22B is formed in the metal base 40B. More specifically, the cutaway part A′ is oriented in a direction away from an end surface of the metal base 40B that is adjacent to the coaxial line 10, and is formed penetrating the metal base 40B from a surface to a back surface. An opening is formed in the end surface of the metal base 40B that is adjacent to the coaxial line 10 due to the cutaway part A′ being formed.
(73) For example, when the planar line 20B is viewed from top, the cutaway part A′ has a rectangular cross-section that has lengths a3, a4 (see
(74) As described above, in the present embodiment, the substrate 21B having a smaller thickness than those in the first and second embodiments is used. Generally, characteristic impedance is proportional to the square root of a reciprocal of electrical capacitance. An increase in the electrical capacitance causes reduction in the characteristic impedance.
(75) In the present embodiment, the region A and the cutaway part A′ are formed immediately below the connection section 70B, and a region where the second conductive thin film 22B and the metal base 40B are selectively removed is provided. Reduction in the characteristic impedance caused by an increase in the electrical capacitance may thereby be suppressed.
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(77) As shown in
(78) Accordingly, compared with the high-frequency line connection structure 500A of the conventional example, the high-frequency line connection structure 1B according to the present embodiment is more clearly improved with respect to the return loss, and furthermore, with respect to the insertion loss.
(79) As described above, with the high-frequency line connection structure 1B according to the third embodiment, the thickness a1 of the substrate 21B is sufficiently smaller than the radius r of the concentric circle of the coaxial line 10. Furthermore, the end portions 23a, 23′a (see
(80) The high-frequency line connection structure 1B may thus achieve a low return loss, and low insertion loss characteristics over a wide band. Furthermore, mechanical strength of the high-frequency line connection structure 1B is increased because the coaxial line 10 and the planar line 20B are mechanically connected by the first adhesion layer 30 (see
(81) Heretofore, embodiments of the high-frequency line connection structure of the present invention have been described, but the present invention is not limited to the embodiments described, and may be modified in various ways conceivable to those skilled in the art within the scope of the invention described in the claims.
(82) Additionally, in the embodiments described above, the substrate 21 forming the grounded coplanar line (planar line 20, 20A, 20B) is low-loss ceramics such as alumina, but liquid crystal polymer, polyimide, quartz glass or the like may also be used as the substrate 21.
(83) Furthermore, in the embodiments described above, at the time of electrically connecting the coaxial line 10 and the grounded coplanar line (planar line 20, 20A, 20B) by the first adhesion layer 30 and the second adhesion layer 60, 60A, such as solders, gold plating is generally applied to the connection section 70, 70A, 70B at the lines to improve wettability of solders. However, gold plating is not an essential feature of the present invention, and description thereof is omitted.
REFERENCE SIGNS LIST
(84) 1, 1A, 1B high-frequency line connection structure 10 coaxial line 11 outer conductor 12 inner wall 13 inner conductor 13a leading end portion 14 insulation layer 20 planar line 21 substrate 22 second conductive thin film 23 first conductive thin film 24 through hole 25 signal line 30 first adhesion layer 60 second adhesion layer 40, 50 metal base 70 connection section.