COMBUSTIBLE FUEL BURNING STOVE WITH SPARK ARRESTOR
20220243920 · 2022-08-04
Inventors
- Jeffrey H. Jan (Keller, TX, US)
- Spencer H. Jan (Keller, TX, US)
- Alexander K. Maghsadi (Lewisville, TX, US)
- Eric H. Jan (Lehi, UT, US)
Cpc classification
F24B3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47J37/049
HUMAN NECESSITIES
F24C15/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Disclosed is a stove having a top portion including a spark arrestor which includes a base assembly comprising a base ring, a base crown, a mesh side screen connecting the base ring and the base crown, and at least one handle, and a top assembly comprising a top crown, a mesh top screen extending from the top crown, and at least one handle, wherein the base assembly is sized to fit removably onto the top portion of the stove such that the base assembly is configured to block sparks or embers produced by the stove, and wherein the top assembly fits removably onto the base crown such that the top assembly is configured to block sparks or embers produced by the stove.
Claims
1-29. (canceled)
30. A spark arrestor assembly for a combustion fire pit, comprising: a first assembly comprising: a first ring defining a lower opening, a first crown defining an upper opening, and a conically shaped side screen extending between the first ring and the first crown; and a second assembly removably disposable on the first assembly and sized and shaped to cover the upper opening defined by the first crown of the first assembly, the second assembly comprising: a second ring forming a perimeter defining an area of the second assembly; and a top screen in the area defined by the perimeter, wherein the first assembly comprises a handle fixed to the first crown, the handle of the first assembly projecting radially outward, and wherein the second assembly comprises a handle fixed to the second ring, the handle of the second assembly projecting radially outward.
31. (canceled)
32. The spark arrestor assembly of claim 30, wherein the top screen spans the area defined by the perimeter of the second ring.
33. The spark arrestor assembly of claim 30, wherein the second ring has substantially the same diameter as the first crown.
34. The spark arrestor assembly of claim 30, wherein the lower opening has an area greater than an area of the upper opening, the first assembly having a frustum-shape.
35. The spark arrestor assembly of claim 30, further comprising a removal tool shaped to interface with any of the handles in at least two spaced locations to provide stability.
36. The spark arrestor assembly of claim 35, wherein the removal tool comprises: a rod having a distal end and proximal end; and a hook disposed at the distal end of the rod, the hook comprising: a raised curve; two lowered curves; and a raised tip.
37. The spark arrestor assembly of claim 30, wherein the first ring, first crown, and second ring are circular.
38. A spark arrestor for a combustion fire pit, comprising: a base assembly comprising a base ring, a base crown, and a side screen; a top assembly comprising a top ring and a top screen, wherein the base assembly fits removably onto a top portion of the fire pit such that the base assembly is configured to block sparks or embers produced by the fire pit, and wherein the top assembly fits removably onto the base assembly such that the top assembly is configured to block sparks or embers produced by the fire pit; and at least one indentation rest in the base assembly or at least one indentation rest in the top assembly.
39. The spark arrestor of claim 38, wherein the base assembly comprises at least one handle and the top assembly comprises at least one handle.
40. The spark arrestor of claim 38, wherein the top screen spans an area defined by a perimeter of the top ring.
41. The spark arrestor of claim 38, wherein the top screen has substantially the same diameter as the top ring.
42. The spark arrestor of claim 38, wherein the base crown has a diameter greater than an area of the top ring, the base assembly having a frustum-shape.
43. A spark arrestor for a combustion fire pit having an opening to a combustion cavity for receipt of combustible fuel, comprising: a conical frustum-shaped base assembly comprising a base ring, a base crown, a side screen, and at least one handle, the base ring having a width greater than a width of the opening to the combustion cavity, the base crown having width smaller than the width of the opening to the combustion cavity and introducible into the combustion cavity; and a top assembly comprising a top screen and at least one handle and configured to removably rest on the base assembly, the top assembly having a width smaller than the width of the opening to the combustion cavity and introducible into the combustion cavity of the fire pit, the base assembly being configured to removably rest on a top portion of the fire pit such that the base assembly is configured to block sparks or embers produced by the fire pit, the top assembly being configured to removably rest on the base assembly such that the top assembly is configured to block sparks or embers produced by the fire pit.
44. The spark arrestor of claim 43, wherein the base ring, the base crown, and the top screen are circular and the side screen forms a truncated cone.
45. The spark arrestor of claim 43, further comprising at least one indented rest in the base crown and at least one rest in the top assembly, the at least one indented rest being configured to receive a roasting stick therein.
46. The spark arrestor of claim 43, wherein the at least one handle of the base assembly comprises two handles located about 180 degrees apart on the base assembly, and wherein the at least one handle of the top assembly comprises two handles located about 180 degrees apart on the top assembly, configured such that a pair of removal tools may hook into the handles and lift either or both of the top assembly or the base assembly in a level orientation.
47. The spark arrestor of claim 43, wherein the side screen and the top screen comprise a mesh including between 60% and 90% open space.
48. The spark arrestor of claim 43, wherein the base assembly is introducible into the combustion cavity of the fire pit in an inverted configuration.
49. The spark arrestor of claim 48, wherein when the base assembly is disposed in the combustion cavity of the fire pit in the inverted configuration, the base assembly is supported by the top portion of the fire pit.
50. The spark arrestor of claim 48, wherein, when the base assembly is disposed in the combustion cavity of the fire pit in the inverted configuration, the top assembly is introducible through the base ring and into the base assembly.
51. A spark arrestor assembly for a fire pit having an opening to a combustion cavity for receipt of combustible fuel, comprising: a base assembly comprising: a lower edge defining a lower opening sized to span the opening of the fire pit, a first crown defining an upper opening, and a conically shaped side screen extending between the lower opening and the first crown; and a top assembly removably disposable on the base assembly and sized and shaped to cover the upper opening defined by the first crown of the base assembly, the top assembly comprising: a top ring forming a perimeter; and a top screen in an area defined by the perimeter, wherein the base assembly comprises two handles extending outwardly on opposite sides of the base assembly, and wherein the top assembly comprises two handles extending radially outwardly and fixed to the top ring.
52. The spark arrestor assembly of claim 51, wherein the top ring has substantially the same diameter as the first crown.
53. The spark arrestor assembly of claim 51, wherein the lower opening has an area greater than an area of the upper opening.
54. The spark arrestor assembly of claim 51, further comprising a removal tool shaped to interface with any of the handles in at least two spaced locations to provide stability.
55. The spark arrestor assembly of claim 51, wherein the lower edge, the first crown, and the top ring are circular.
56. The spark arrestor of claim 48, wherein the entire base crown and side screen of the base assembly is introducible into the combustion cavity of the fire pit in an inverted configuration.
57. The spark arrestor of claim 38, wherein the at least one indentation rest is an interference feature in the base assembly to arrest rotation of the top assembly with respect to the base assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Illustrative embodiments of the present disclosure will be described with reference to the accompanying drawings, of which:
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DETAILED DESCRIPTION
[0041] For the purposes of promoting an understanding of the principles of the present disclosure, reference will now be made to the embodiments illustrated in the drawings, and specific language will be used to describe the same. It is nevertheless understood that no limitation to the scope of the disclosure is intended. Any alterations and further modifications to the described devices, systems, and methods, and any further application of the principles of the present disclosure are fully contemplated and included within the present disclosure as would normally occur to one skilled in the art to which the disclosure relates. In particular, it is fully contemplated that the features, components, and/or steps described with respect to one embodiment may be combined with the features, components, and/or steps described with respect to other embodiments of the present disclosure. For the sake of brevity, however, the numerous iterations of these combinations will not be described separately.
[0042] In accordance with at least one embodiment of the present disclosure, a spark arrestor for a wood burning stove is provided which includes novel structural features to minimize the number and speed of sparks escaping from the stove during combustion of fuel, and to prevent significant warping, bowing, sagging, or other deformation under the heat loads expected during normal use cases and plausible exceptional use cases. The disclosed spark arrestor also includes air flow features conducive to thorough combustion of fuel, which may lead to greater heat generation by the stove and substantially reduced smoke, as compared with existing spark arrestors. The design may be readily manufactured (e.g., from a combination of sheet metal blanks and mesh blanks that are stamped, formed, and folded into the configurations described herein, or other configurations that have the same effect), which permits it to be lighter, less expensive, more durable, and more aesthetically pleasing than hinged assemblies of comparable spark-blocking capability, while also being more versatile than one-piece spark arrestor assemblies.
[0043] These descriptions are provided for exemplary purposes only, and should not be considered to limit the scope of the spark arrestor. Certain features may be added, removed, or modified without departing from the spirit of the claimed subject matter.
[0044]
[0045] The spark arrestor 112 rests on top of the connecting ring 125 of the stove or firepit 150. The connecting ring 125 is sized and shaped to interface with the ring-shaped upper surface of the top portion 152 of the stove or firepit 150, and with the truncated cone shape of the spark arrestor base assembly 101.
[0046] A fire grate 151 sits within the stove or fire pit 150 and supports the weight of fuel 160 (e.g., wooden logs and sticks) while permitting air flow through the fire grate 151 and stove or fire pit 150 to facilitate combustion of the fuel 160. The fire grate 151 is strong and stiff to maintain its shape, both at ambient temperatures and at operating temperatures, and may resist substantial warping or other substantial deformation despite prolonged and repeated exposure to the heat of combustion.
[0047] In the example embodiment of
[0048] The stove 150 further includes a base plate 170 attached to the outer body 120, a bracing tray 175 supported by stands projecting upward from the base plate, and a catch tray 180 supported by stands projecting upward from the bracing tray 175 such that the bracing tray is separated from the outer body by an air gap 176, the catch tray 180 is separated from the outer body 120 by an air gap 178, and the inner body is separated from the outer body by an air gap 179. In an example, air gaps 176 and 179 are both about 50 mm, while air gap 178 is about 100 mm, although other air gaps may be employed that have the disclosed, advantageous effect.
[0049] The chimney or combustion cavity 190 is in fluid communication with the air gap 179 via the inner ventilation holes 124, and with air gaps 178 and 176 via the fire grate 151. The air gaps 176 and 178 are in fluid communication with ambient air via the outer ventilation holes 122, such that ambient air may be drawn in through the outer ventilation holes 122, heated by combustion of the fuel 160, and expelled through the chimney or combustion cavity 190 and inner ventilation holes 124 to produce advantageous combustion of the fuel 160.
[0050] In an example, the solid components of the spark arrestor 100, the fire grate 151, and the stove or firepit 150 are made of stainless steel plates having a thickness within a range of between about 0.5 mm and about 2.5 mm thick. Some examples of the fire grate 151 and the stove or firepit 150 are formed of 1.0 mm to 2.0 mm thick, and one example is about 1.5 mm thick stainless steel. Both thicker and thinner materials are contemplated.
[0051] In an example, the spark arrestor 100, or portions thereof, may be heated to temperatures of between about about 700° F. (371° C.) and about 1350° F. (732° C.) by the combustion of the fuel 160, for a time period of between 1 and 12 hours per use. During periods of disuse, the spark arrestor 100 may also experience ambient temperatures as low as −40° F. (−40° C.). In an example, during normal operation over a period of years, with repeated cycling (e.g., one hundred cycles) between ambient and operational temperatures, the spark arrestor 100 may exhibit little or no bowing, warping, or heat-related oxidation that would detrimentally affect its aesthetic appearance, its performance, or its mechanical fit within the top lip 115 of the stove or firepit 150.
[0052] Axis 270 shows a vertical reference line through the center of the stove or firepit 150.
[0053] The design of the two-piece spark arrestor 100 permits the top section 152 of the stove or firepit 150 to be covered by both the spark arrestor base assembly 101 and the spark arrestor top assembly 112, thus limiting the escape of sparks in all directions. In this configuration, the top screen 213 of the top assembly 101 may also be used as a lightweight cooking grill, e.g., for toasting bread, grilling burgers, heating lightweight pans or cans, or other heating of lightweight foods. However, the two-piece spark arrestor 100 also permits the top assembly 112 to be lifted off from the base assembly 101 and set aside, such that the top section 152 of the stove 150 is protected against lateral or horizontal escape of sparks or embers by the truncated conical mesh 203 of the base assembly 101, whereas sparks or embers are permitted to escape vertically, if this is perceived by a user to be acceptable or desirable. This top-removed configuration may for example permit a user to have access to the combustion cavity 190, e.g., to add or rearrange fuel 160, or may improve or alter the airflow or combustion efficiency, improve or alter cooking characteristics, or alter the aesthetic appearance of the stove or firepit 150. Such benefits are absent from one-piece spark arrestors which can only be lifted off as a single unit. A subset of the aforementioned benefits may occur with some hinged spark arrestors, but these advantages, if present, require a spark arrestor with greater complexity, weight, and cost, and with more failure modes and hence a shorter service life.
[0054] The present disclosure also provides for a seamless design that does not require the welding, brazing, or soldering of seams, or the placement of metal flashing over the seams or incorporation of metal flashing into the seams, and may thus provide for an aesthetically cleaner design that may be produced at lower cost, and may also thus provide for greater airflow for advantageous combustion. In an example, the mesh components of the spark arrestor 100 are made of stainless steel to limit corrosion, limit heat conduction, and improve aesthetic appearance, although other materials could be used.
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[0056] The spark arrestor top assembly 112 includes a mesh top 213. In some embodiments, the mesh top is 213 slightly domed to add stiffness and minimize warpage. A non-domed (i.e., flat) mesh top 213 may also be used but may not be as effective. In an example, the mesh top is domed such that its center is between 0.635 cm and 5.08 cm higher than its outer edge or, alternatively, with a radius of curvature that is greater than the outer diameter of the stove 150 or the base ring 202. For purposes of this document, a mesh top with a radius of curvature greater than the outer diameter of the stove 150 or the base ring 202 shall be described as a flat mesh top, in order to distinguish it from spark arrestor structures in the related art which may be substantially domed, with radii of curvature smaller than an outer diameter of the stoves on which they rest.
[0057] The top assembly 112 also comprises a top crown 214 that includes rests 206 and handles 207. In an example, the top crown 214 includes four rests 206 and two handles 207. The rests may be recesses, notches, indentations, or other related structures within the top crown 214 and base crown 205. In some embodiments, the rests 206 of the top crown 214 fit within or interact with the rests 206 of the base crown 205 to arrest rotation of the spark arrestor top assembly 112, and thus help hold the screen arrestor top assembly 112 in place on the screen arrestor base assembly 101. The top assembly 112 also includes a top retention ring 215 that holds the mesh top 213 to the top crown 214 with a fold-and-stamp compression fitting.
[0058] In an example, the mesh top 113 and truncated conical mesh screen 203 are made of 304 SS woven steel mesh with a wire diameter of 0.7 mm and approximately 74% open area. In an example, the base ring 202, base retention ring 204, base crown 205, top crown 214, and top retention ring 215 are made of 0.762 mm thickness 304 stainless steel.
[0059] In some embodiments, the stove 150, connector ring 125, and base ring 202 are sized and shaped such that the base assembly 101 “homes” into place within the top lip 115 when placed on the stove 150. Similarly, in some embodiments the base crown 205 and top crown are 214 are sized and shaped such that the top assembly homes into place on the base assembly when placed thereon.
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[0061] In some embodiments, the handles 207 of the base assembly 101 are located 180 degrees apart, to facilitate lifting with a pair of removal tools (see below,
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[0075] The rest 206 may optionally include latching, locking, or friction components to further arrest motion of the roasting stick 1300, although this may not be advantageous, as a simple indentation 206 in the top crown 214 permits the roasting stick to be picked up, or rotated around its longitudinal axis, or repositioned longitudinally, with minimal effort. Longitudinal repositioning also has the effect of changing the height H of the roasting stick tip 1330 above the stove 150, thus changing the heating and cooking characteristics for any food affixed to the roasting stick tip 1330. In some embodiments, the length L of the roasting stick 1330 is selected such that while the roasting stick handle 1320 is resting on the ground and the roasting stick rod 1320 is resting in a rest 206, the roasting stick tip 1330 remains close to the centerline of the stove 150 (i.e., close to axis 270) regardless of the selected value for H. In an example, this length L is between 1.2 and 2.0 times the diameter of the stove, for stoves of diameter 49 cm or less, and between 1.8 and 2.5 times the diameter of the stove, for stoves of diameter greater than 49 cm. In an example, the value H+ stove height is between 1.4 and 1.1 times the diameter of the stove, for stoves of diameter 49 cm or less, and between 0.7 and 1.2 times the diameter of the stove, for stoves of diameter greater than 49 cm.
[0076] When the top assembly 112 is removed from the stove 150 but the base assembly 101 remains in place, the roasting stick 1300 may alternatively be rested in one of the rests 206 of the base crown 205 rather than the rests 206 of the top crown 214.
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[0079] Accordingly, it can be seen that the spark arrestor 100 fills a long-standing need in the art, by providing a low-cost, lightweight, stampable, high-strength, high-stiffness, high-airflow two-piece structure that resists denting, warping, and other deformation while limiting the escape of sparks from the stove or firepit 150, at operating temperatures as high as about 1350° F. (732° C.), and while cycling repeatedly between ambient temperature and operating temperature.
[0080] A number of variations are possible on the examples and embodiments described hereinabove. For example, the spark arrestor 100 could be made of heavier-gauge material in order to support more weight, or of lighter gauge material in order to become lighter and more portable. The spark arrestor 100 could be made in different sizes and/or with different degrees of curvature. The relative lengths, widths, and radii of different components could be different than presented herein. Instead of being stamped to form, or stamped and then formed or folded, the various components of the spark arrestor 100 could be made by different processes, including casting, forging, sintering, milling, or 3D printing. The spark arrestor, or components thereof, could be made of different metals, or of nonmetallic materials such as ceramics or heat-resistant polymers. The shape of the spark arrestor 100 could be noncircular, including such possible shapes as ovals, rectangles, triangles, and rhombuses. The technology described herein may be used to burn firewood, wood chips or pellets, scrap lumber, paper, cardboard, coal, and other combustible materials. It may be employed for example in lamps, stoves, firepits, fireplaces, furnaces, forges, and boilers, and other combustion heaters. In some implementations, more than one spark arrestor 100 may be used, or the spark arrestor may comprise additional pieces that collectively form a structure like that described herein (e.g., a three-piece spark arrestor 100, wherein the top assembly 112 is replaced by a two-piece top assembly 112, or the base assembly 101 is replaced by a two-piece base assembly 101).
[0081] Either or both of the roasting sticks 1300 or removal tools 1200 may be used as fireplace pokers, or to place fuel 160 into the stove or firepit 150, or remove or rearrange fuel 160, or for other purposes related to tending a fire or preparing food therewith. Additional tools 1100 may be provided. In some embodiments, the spark arrestor 100 may be placed directly on the top section 152 of the stove or firepit 150 without the need for a connecting ring 125, or with the connecting ring 125 in an upside-down configuration.
[0082] The logical operations making up the embodiments of the technology described herein are referred to variously as operations, steps, objects, elements, components, or modules. Furthermore, it should be understood that these may be performed in any order, unless explicitly claimed otherwise or a specific order is inherently necessitated by the claim language.
[0083] All directional references e.g., upper, lower, inner, outer, upward, downward, left, right, lateral, front, back, top, bottom, above, below, vertical, horizontal, clockwise, counterclockwise, proximal, and distal are only used for identification purposes to aid the reader's understanding of the claimed subject matter, and do not create limitations, particularly as to the position, orientation, or use of the spark arrestor. Connection references, e.g., attached, coupled, connected, and joined are to be construed broadly and may include intermediate members between a collection of elements and relative movement between elements unless otherwise indicated. As such, connection references do not necessarily imply that two elements are directly connected and in fixed relation to each other. The term “or” shall be interpreted to mean “and/or” rather than “exclusive or.” Unless otherwise noted in the claims, stated values shall be interpreted as illustrative only and shall not be taken to be limiting.
[0084] The above specification, examples and data provide a complete description of the structure and use of exemplary embodiments of the spark arrestor as defined in the claims. Although various embodiments of the claimed subject matter have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of the claimed subject matter. Still other embodiments are contemplated. It is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative only of particular embodiments and not limiting. Changes in detail or structure may be made without departing from the basic elements of the subject matter as defined in the following claims.