Exercise Tool
20220243556 ยท 2022-08-04
Inventors
Cpc classification
E21B23/006
FIXED CONSTRUCTIONS
E21B23/02
FIXED CONSTRUCTIONS
E21B34/14
FIXED CONSTRUCTIONS
International classification
Abstract
An apparatus and method for creating axial movement of an inner sliding sleeve member on a tool in a downhole environment. The apparatus has keys which mate in a profile on the inner sliding sleeve member, the keys being held in a carrier on a sleeve around an inner mandrel. The inner mandrel includes stops and a lip which can be slid over the keys to retract them for release from the inner sliding sleeve member. By picking up and shifting down the mandrel relative to the sleeve, the apparatus is cycled to jar up, jar down and release. An exercise tool to release a stuck flow tube of a subsurface safety valve is described.
Claims
1. Apparatus to be run in a well, for creating axial movement of an inner sliding sleeve member on a tool previously located in the well, the inner sliding sleeve member of the tool including a first profile on an inner surface, the apparatus comprising: an inner mandrel having a coupling at a first end to connect to a work string and an end cap with an upper facing lip at an opposing end, the inner mandrel including first and second spaced apart stops located there upon; a first sleeve located around the inner mandrel and moveable relative thereto, the first sleeve comprising a key carrier in which is located a plurality of keys biased radially outwards from the inner mandrel, each key having a second profile on an outer surface; wherein the apparatus engages the inner sliding sleeve member via mating of the first and second profiles and a force on the upper end of the inner mandrel is transmitted to the inner sliding sleeve member; and the apparatus disengages from the inner sliding sleeve member by moving the upper facing lip over the plurality of keys to retract the keys to release the apparatus from the inner sliding sleeve member.
2. Apparatus according to claim 1 wherein the first sleeve includes at least one raised portion on an inner surface, the at least one raised portion providing an abutment surface to contact the second stop.
3. Apparatus according to claim 2 wherein there are a plurality of raised portions may be arranged equidistantly around a circumference of the inner surface of the first sleeve.
4. Apparatus according to claim 2 wherein the second stop does not extend entirely circumferentially around the inner mandrel so that, by radial alignment of the inner mandrel and the first sleeve, the abutment surface of the at least one raised portion is selectively: aligned to contact the second stop and thereby limit relative travel between the first sleeve and the inner mandrel; and misaligned, with the first sleeve bypassing the second stop to travel further relative to the inner mandrel.
5. Apparatus according to claim 4 wherein the inner mandrel includes at least one pocket arranged on an outer surface of the inner mandrel, a base of the at least one pocket being the second stop.
6. Apparatus according to claim 5 wherein the at least one pocket is dimensioned to accept the at least one raised portion.
7. Apparatus according to claim 6 wherein there are a plurality of pockets arranged equidistantly around a circumference of the outer surface of the inner mandrel.
8. Apparatus according to claim 7 wherein a slot is arranged between adjacent pockets so that when a raised portion is aligned with a slot, the first sleeve bypasses the second stop allowing the first sleeve to travel relatively further along the inner mandrel.
9. Apparatus according to claim 1 wherein the apparatus includes an indexing mechanism to provide radial alignment of the first sleeve and the inner mandrel, the indexing mechanism comprising: an upper orientation sleeve located around and attached to the inner mandrel, the upper orientation sleeve including a lower end with a first contour; a lower orientation sleeve, being the first sleeve, including an upper end with a second contour; the first and the second contours each comprising a longitudinal section and an angled section designed to mate when in contact, and wherein by picking up and shifting down of the work string rotational alignment of the inner mandrel and the first sleeve is controlled.
10. Apparatus according to claim 9 wherein the first contour is the first stop.
11. Apparatus according to claim 1 wherein the tool is a sub-surface safety valve and the inner sliding sleeve member is a flow tube of the sub-surface safety valve.
12. Apparatus according to claim 11 wherein the apparatus further comprises one or more jars to apply the force on the upper end of the inner mandrel.
13. A method of creating axial movement of an inner sliding sleeve member on a tool located in a well, the inner sliding sleeve member of the tool including a first profile on an inner surface, comprising the steps: (a) running apparatus on a work string into the tool, the apparatus comprising: an inner mandrel having a coupling at a first end to connect to a work string and an end cap with an upper facing lip at an opposing end, the inner mandrel including first and second spaced apart stops located there upon; a first sleeve located around the inner mandrel and moveable relative thereto, the first sleeve comprising a key carrier in which is located a plurality of keys biased radially outwards from the inner mandrel, each key having a second profile on an outer surface; (b) mating the first profile on the inner surface of the inner sliding sleeve member with the second profile of each key to engage the inner sliding sleeve member with the apparatus; (c) applying a force on the upper end of the inner mandrel, the force being transmitted to and axially moving the inner sliding sleeve member; and (d) moving the upper facing lip over the plurality of keys to retract the keys and release the inner sliding sleeve member from the apparatus.
14. A method according to claim 13 wherein the method includes the step of operating the apparatus in a first configuration with the first sleeve abutting the first stop and the force is applied in a second direction to jar down on the inner mandrel and the inner sliding sleeve member.
15. A method according to claim 14 wherein the method includes operating the apparatus in a second configuration with the first sleeve abutting the second stop and the force is applied in a first direction to jar up on the inner mandrel and the inner sliding sleeve member.
16. A method according to claim 15 wherein the method includes operating the apparatus in a third configuration with the first sleeve bypassing the second stop and the apparatus is picked-up for the upper lip to slide over the keys and release the apparatus from the inner sliding sleeve member.
17. A method according to claim 13 wherein the method includes the further steps of locating the apparatus above the tool while remaining in a downhole environment; testing the inner sliding sleeve member from surface; and repeating steps (a) to (d).
18. A method according to claim 13 wherein the tool is a sub-surface safety valve, being a tubing retrievable flapper valve, and the inner sliding sleeve member is a flow tube of the sub-surface safety valve which is stuck in a closed position and the method includes the steps of: applying an opening pressure to the valve control line at surface; at step (c) jarring down multiple times while monitoring the control line pressure; looking for a pressure drop to indicate that the flow tube and piston are stroking down; and then releasing the apparatus as in step (d); functioning the valve by applying and bleeding off control line pressure; and measuring a volume of hydraulic fluid pumped into the valve to determine that it is fully opening and closing.
19. A method according to claim 13 wherein the tool is a sub-surface safety valve, being a tubing retrievable flapper valve, and the inner sliding sleeve member is a flow tube of the sub-surface safety valve which is stuck in an open position and the method includes the steps of: venting the valve control line to atmosphere; at step (c) jarring up multiple times while measuring the control line returns; matching the returned fluid volume with an expected returned fluid volume for the valve to indicate that the flow tube and hydraulic piston of the valve are stroking up; and then releasing the apparatus as in step (d); functioning the valve by applying and bleeding off control line pressure; and measuring a volume of hydraulic fluid pumped into the valve to determine that it is fully opening and closing.
20. A method according to claim 18 wherein the method includes the further steps of locking open the sub-surface safety valve for running and installing an insert valve, by: pressurizing the tubing string and recording the pumped volume to indicate when the pressure across the valve is equalized and fluid is being pumped through the flapper valve; run in the apparatus and engage the first and second profiles; jar up strongly to shear release screws of valve; jar down strongly to push flow tube through flapper and to lock flow tube in open position; pump down valve control line to verify that fluid is pumping into tubing string via the valve bore; pick up to disengage the apparatus and pull out of hole.
Description
[0048] Embodiments of the present invention will now be described with reference to the following figures, by way of example only, in which:
[0049]
[0050]
[0051]
[0052]
[0053] Reference is initially made to
[0054] In this example, the tool 14 is a sub-surface safety valve which includes an inner sliding sleeve member 12 in the form of a flow tube whose axial movement opens and closes flapper 16 to operate the valve. In normal operation, hydraulic fluid is delivered from surface via a control line 18, to act upon a piston 20 which forces the flow tube 12 downwards against a spring 22, the flow tube 12 extending through the flapper 16 to hold it open. In this way, production fluids can pass up the bore 24 of the valve 14 to surface. If hydraulic fluid pressure is released on the control line 18, the spring 22 forces the flow tube 12 upwards to uncover the flapper 16, whereupon it will close the bore 24 and prevent the passage of fluids to surface. Re-applying pressure on the control line 18 will re-set the flapper 16 to the open position by moving the flow tube 12 back through the flapper 16. This acts as a safety feature and accordingly, it is imperative that the flow tube 12 can move easily and does not become stuck in the valve 14.
[0055] At the upper end of the flow tube 12 there is a cylindrical section, which may be formed as a separate adaptor attached to the flow tube 12. On this section there is provided a profile 26. Profile 26 provides a change in the diameter of the bore 24 over an axial length of the bore 24. The profile 26 typically is realised as a series of circumferential grooves.
[0056] Apparatus 10 is best described with reference to
[0057] Located around the inner mandrel 28 is a sleeve 52. The sleeve 52 can rotate relatively around the inner mandrel 28 and travel axially along relatively to the inner mandrel 28. The sleeve 52 includes a key carrier 54. Key carrier 54 is an extension of the sleeve 52 and provides a recess 56 in which is located a number of keys 58. In the example embodiment, there are six keys 58 equidistantly spaced around the carrier 54 in the recess 56. Each key 58 has a part cylindrical body 60, an inner surface 62 within which are located three cavities 64, the outer surface 68 has a profile 66 machined therein, each profile 66 is identical being a series of grooves with straight and angled sides between upper and lower ends of the key 58, with the ends angled down to provide an upper ledge 70 and a lower ledge 72 at each end of the key 58. Upper and lower retaining rings 74,76 are located over the ledges 70,72 which may be keyed to prevent rotational movement of the keys 58. In each cavity 64 is located a compression spring 78, used to bias the key 58 away from a base of the recess 56. Thus the keys are forced radially outwards from the apparatus 10, with the radial travel restricted by the retainer rings 74, 76. However, the profile 66 on the outer surface 68 sits proud of the retainer rings 74,76 and the key carrier 54 when biased to their furthest position.
[0058] The lower retainer ring 76 has an outer diameter less than the inner diameter of the lip 50. In this way, the lip 50 can travel over the lower retainer ring 76, contact the angled outer surface of the key 58 and, via its chamfered edge, push the key 58 back into the recess 56 against the springs 78, to retract the outer surface 68 and the profile 66 into the key carrier 54 and apparatus 10.
[0059] The profile 66 is dimensioned to be the relief of the profile 26 on the tool 14. In this way, the apparatus 10 can locate into and grip the inner sliding sleeve member 12 of the tool 14, when run in the bore 24 and the profiles 66,26 are aligned to mate. The profiles 66,26 can be unique to ensure that the keys 58 of the apparatus 10 will not engage with any other profiles in the bore 24 when the apparatus 10 is run in.
[0060] A further feature is an enlarged portion 32 on the inner mandrel 28 providing a greater diameter to the body 30. This is best illustrated in
[0061] The sleeve 52, as shown in
[0062] A further sleeve 96 is arranged and fastened to the inner mandrel 28, towards its upper end 34. This provides a first surface 98 facing the sleeve 52, and as it is fixed to the inner mandrel 28, provides a further stop 100 for relative longitudinal movement of the sleeve 52.
[0063] It is therefore apparent that the sleeve 52 including the key carrier 54 can move relative to the inner mandrel 28 between the stop 100 and the stop 102 when the lug 90 is aligned with the pocket 80. When the lug is aligned with the slot 88, sleeve 52 can bypass the enlarged portion 32, travelling further and resulting in the upper lip 50 contacting the keys 58. Further longitudinal movement will cause the keys 58 to retract into the recess 56. It is the rotational alignment of the inner mandrel 28 and the sleeve 52 which will determine the extent of longitudinal movement allowed by the sleeve 52 relative to the inner mandrel 28.
[0064] In the embodiment shown, the rotational alignment is controlled by an indexing mechanism 104. The first surface 98 of the further sleeve 96 is contoured 106 to describe a pathway with longitudinal sections 108 connected by angled sections 110. An upper surface 112 on the sleeve 52 facing the first surface 98 has a mating contour 114 of longitudinal sections 116 and angled sections 118. In this regard the sleeve 52 can be considered as a lower orientation sleeve 52 and the further sleeve is the upper orientation sleeve 96. With the lower orientation sleeve 52 held in position via the keys 58 being radially extended against the inner sliding sleeve member 12 of the tool 14, shifting the work string 40 will allow manipulation of the inner mandrel 28 so that it may be raised and shifted down to rotate the sleeves 52,96 relative to each other. This will align the lugs 90 with the pockets 80 or slots 88. The positions can be cycled to operate the apparatus 10.
[0065] In use, the apparatus 10 is arranged with the lower orientation sleeve 52 between the upper orientation sleeve 96 and the bottom sub 46. The apparatus 10 is mounted on a work string 40 and may include other tools, such as the jar 42, as shown in
[0066] Next the apparatus 10 is picked-up on the work string 40. The upper and lower orientation sleeves 96,52 separate, moving down the longitudinal sections 108,116 of the contours 106,114 on surfaces 98,112 and the lugs 90 locate in the pockets 80 of the enlarge portion 32. Travel of the sleeves 52,96 relative to each other is stopped as stop 102 is reached. The keys 58 remain engaged to the inner sliding sleeve member 12 and the apparatus 10 is then jarred upwards. The upward force placed on the upper end 34 of the inner mandrel 28 is transmitted to the lower orientation sleeve 52 through the pockets 80 of the enlarged portion 32. The upward force acts upon the keys 58 and consequently upon the inner sliding sleeve member 12 of the tool 14. Such a jarring force should move the inner sliding sleeve member 12 axially upwards to exercise it or to release it if it has become stuck. The jarring up action can be repeated if further movement is required. This second configuration of the apparatus is illustrated in
[0067] The apparatus 10 is then shifted down with the upper orientation sleeve 96 meeting the lower orientation sleeve 52 and being directed along an angled section 118 of the surface 112 in the indexing mechanism 104 to rotationally align the lugs 90 with the slots 88. This is as illustrated in
[0068] From the third configuration, the apparatus 10 can be run back into the profile 26 and by jarring down the index mechanism by be cycled to repeat the operation. This is useful if, once the apparatus 10 is outside the tool 14, the inner sliding sleeve member 12 is found to still be stuck or not functioning correctly and the apparatus 10 can be re-used without having to be pulled to surface and redressed.
[0069] As detailed above, with reference to
[0070] For use as an exercise tool 10 in a tubing retrievable safety valve (TRSV) 14, the exercise tool 10 is made up to a wireline tool string 40 comprising of a rope socket 120, a six-foot stem 122, mechanical jars 42 and the exercise tool 10, as shown in
[0071] Prior to running the tool string 40, it should be determined if the flow tube 12 of the TRSV 14 is stuck in the open or closed position. This can be achieved by pressure determination in the well.
[0072] It is important that if the TRSV 14 is closed, pressure must be equalized across the flapper 16 before attempting to manipulate the flow tube 12 with the exercise tool 10. Severe damage to the flapper 16 or the hinge pin on which the flapper 16 pivots will occur if the jarring force of the exercise tool 10 on the flow tube 12 impacts the flapper 16.
[0073] The exercise tool 10 is run in hole until it reaches the TRSV 14. Run in slowly until the keys 58 on the exercise tool 10 engage the mating exercise profile 26 in the top of the flow tube 12. It will be necessary to jar up and down in order to determine the exercise tool position.
[0074] For the scenario in that the flow tube 12 is stuck in the closed position i.e. TRSV 14 will not open hydraulically and the flow tube 12 will not move down under load from the hydraulic piston 20. It is necessary to induce a downwards force from the exercise tool 10 to break the mechanical lock. Apply typical opening pressure to the TRSV control line 18 at surface and hold. Jar down lightly five times on the exercise tool 10. Monitor the control line 18 pressure while jarring. If the pressure drops this indicates that the flow tube 12 and piston 20 are stroking down. Release the exercise tool 10 as described hereinbefore with reference to
[0075] If the pressure is stable the flow tube 12 has not moved. Maintain the control line 18 pressure and repeat jarring action but with more force. Monitor control line 18 pressure for indications that the flow tube 12 is moving. If the pressure drops this indicates that the flow tube 12 and piston 20 are stroking down. Release the exercise tool 10 as described hereinbefore with reference to
[0076] If after heavier jarring the flow tube 12 has still not moved increase the control line 18 pressure to the maximum allowable and repeat the step above. If the flow tube 12 has still has not moved it may be possible to spot acid within the valve bore 24 to remove scale or debris. If the mechanical lock cannot be removed by any means it may be necessary to run and install an insert valve within the TRSV 14 to allow the well to be produced safely.
[0077] In the alternative where the flow tube 12 is stuck in the open position i.e. TRSV 14 will not close and the flow tube 12 will not move up under the power spring 22 force. It is necessary to induce an upwards force from the exercise tool 10 to break the mechanical lock. Ensure that no pressure is applied to the control line 18 and that it is vented to atmosphere. Jar up lightly five times on the exercise tool 10. Measure the control line 18 returns while jarring. If the returned fluid matches the volume shown on the data sheet for the valve 14 this indicates that the flow tube 12 and piston 20 are stroking up. Release the exercise tool 10 as described hereinbefore with reference to
[0078] If no returns are observed the flow tube 12 has not moved. Repeat jarring action but with more force. Monitor control line 18 returns for an indication that the flow tube 12 is moving. If the returned fluid matches the volume shown on the data sheet for the valve 14 this indicates that the flow tube 12 and piston 20 are stroking up. Release the exercise tool 10 as described hereinbefore with reference to
[0079] If the flow tube 12 still has not moved after a number of attempts it may be possible to spot acid within the valve bore 24 to remove scale or debris. If the mechanical lock cannot be removed by any means it may be necessary to run and install an insert valve within the TRSV 14 to allow the well to be produced safely.
[0080] The exercise tool 10 may also be used to lock the valve 14 open so that an insert valve can be installed. For this the exercise tool 10 is located on a wireline with mechanical jars 42 as described hereinbefore. Referring now to
[0081] The principle advantage of the present invention is that it provides apparatus and method for creating axial movement of an inner sliding sleeve member on a tool in a downhole environment which can release from and re-engage the inner sliding sleeve member while downhole.
[0082] A further advantage of the present invention is that it provides an exercise tool for a sub-surface safety valve which is entirely mechanical with no seals or hydraulic control required, moves the safety valve flow tube up or down by jarring; releases from the safety valve as part of the jar up jar down operating sequence; doesn't require to be pooh and redressed if needed again once released and coupled with the relevant safety valve flow tube design the exercise tool can be used to lock open the safety valve so that an insert valve can be deployed.