Capacitive voltage sensor with hidden sensing electrode
11378594 · 2022-07-05
Assignee
Inventors
Cpc classification
G01R15/144
PHYSICS
H01H33/027
ELECTRICITY
International classification
Abstract
A capacitive voltage sensor that has particular application to be molded into an insulating body of a switch. The voltage sensor includes an annular electrode assembly having a grounded electrode including an inner ring and an outer ring defining a space therebetween, and a sensing electrode positioned in the space and being substantially surrounded by the inner and outer rings. The body is formed around the electrode assembly and a cylindrical center conductor extends through the electrode assembly. Capacitive coupling is provided between the sensing electrode and the center conductor by one or more openings in the inner ring, such as a single round hole, a slot or a plurality of symmetrically disposed round holes or slots. The inner and outer rings can be attached at one end so that the grounded electrode is a single piece or the rings can be separate rings electrically coupled together by conductive screws.
Claims
1. A capacitive voltage sensor comprising: an annular electrode assembly including a grounded electrode having an inner ring and an outer ring defining a space therebetween, and a sensing electrode positioned in the space and being substantially surrounded by the inner and outer rings, said inner ring including at least one opening; a cylindrical center conductor extending through the electrode assembly; and a molded insulating body formed around the electrode assembly and the center conductor.
2. The sensor according to claim 1 wherein the at least one opening in the inner ring is one of a single circular opening and a plurality of circumferentially and symmetrically disposed circular openings.
3. The sensor according to claim 2 wherein when the at least one opening is a plurality of circumferentially and symmetrically disposed circular openings, the plurality of circumferentially disposed circular openings in the inner ring of the grounded electrode is selected to provide adequate capacitive coupling between the sensing electrode and the high voltage conductor in order to have a desired voltage ratio of the capacitive voltage sensor.
4. The sensor according to claim 1 wherein the at least one opening in the inner ring of the grounded electrode is an axial slot configured to control capacitive coupling between the sensing electrode and the high voltage electrode.
5. The sensor according to claim 1 wherein the grounded electrode is a single piece part where the inner and outer rings are attached at one end and are open at an opposite end.
6. The sensor according to claim 5 wherein openings are formed in the one end of the inner and outer rings of the grounded electrode.
7. The sensor according to claim 1 wherein the inner and outer rings of the grounded electrode are separate elements and are electrically coupled.
8. The sensor according to claim 1 wherein an outside surface of the molded insulating body has a conductive ground layer.
9. The sensor according to claim 8 wherein the molded insulating body is a part of a switch.
10. The sensor according to claim 9 wherein the switch is a part of switchgear in a medium voltage network.
11. A capacitive voltage sensor comprising: an electrode assembly including a plurality of spaced apart grounded electrodes and a plurality of spaced apart sensing electrodes where the grounded electrodes and the sensing electrodes are configured in an alternating pattern and where the grounded electrodes are electrically coupled together and the sensing electrodes are electrically coupled together; a center conductor extending through the electrode assembly; and a plurality of insulating layers provided between the grounded electrodes and the sensing electrodes by molding of an insulating housing.
12. The sensor according to claim 11 wherein the plurality of grounded electrodes are a plurality of grounded rings that are electrically coupled by at least one ground connector bar extending through cut-out sections in the sensing electrodes and the plurality of sensing electrodes are a plurality of sensing rings that are electrically coupled by at least one sensing connector bar extending through cut-out sections in the grounded electrodes.
13. The sensor according to claim 12 wherein the at least one ground connector bar is two ground connector bars on opposite sides of the electrode assembly and the at least one sensing connector bar is two sensing connector bars on opposite sides of the electrode assembly.
14. The sensor according to claim 11 wherein the plurality of grounded electrodes are part of a single circularly wound grounded electrode having ground ring sections and the plurality of sensing electrodes are part of a single circularly wound sensing electrode having sensing ring sections.
15. The sensor according to claim 11 wherein the plurality of grounded electrodes is three grounded electrodes and the plurality of sensing electrodes is three sensing electrodes.
16. The sensor according to claim 11 wherein the plurality of insulating layers are part of a molded body and wherein the electrode assembly is molded into the molded body.
17. The sensor according to claim 16 wherein an outside surface of the molded body has a conductive grounded layer.
18. The sensor according to claim 17 wherein the molded body is part of a switch.
19. The sensor according to claim 18 wherein the switch is part of switchgear in a medium voltage network.
20. The sensor according to claim 11 wherein a distance between each of the electrodes to an adjacent electrode is the same.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(17) The following discussion of the embodiments of the disclosure directed to a capacitive voltage sensor including an electrode assembly having a grounded electrode surrounding a hidden sensing electrode, where the electrode assembly is molded within a molded insulation body of a switch is merely exemplary in nature, and is in no way intended to limit the invention or its applications or uses. For example, the discussion herein describes a voltage sensor employed in connection with switchgear. However, the voltage sensor may have other voltage sensing applications.
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(19) The insulation body 12 creates a high voltage insulating layer 20 between the high voltage conductor 14 and the sensing electrode 18 having a capacitance C.sub.HV, and creates a low voltage insulating layer 22 between the sensing electrode 18 and the grounded layer 16 and having a capacitance C.sub.LV, where the capacitances C.sub.HV and C.sub.LV can be approximated as:
(20)
where ε is permittivity of the insulation body 12.
(21) The capacitances C.sub.HV and C.sub.LV create a capacitive voltage divider having a voltage ratio R defined as:
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(23) The output voltage V.sub.out of the voltage divider, i.e., the voltage between the sensing electrode 18 and the grounded layer 16, is given as:
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(25) The electric field E.sub.LV in the low voltage insulating layer 22 is given approximately as:
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(27) The electric field E.sub.LV can cause breakdown of the low voltage insulating layer 22 if there are defects in the layer 22 between the sensing electrode 18 and the grounded layer 16, and thus, it is desirable to keep the electric field E.sub.LV as low as practical. However, for the sensor 10, it is not possible to reduce the electric field E.sub.LV by changing the thickness t.sub.LV of the insulating layer 22. Specifically, if the thickness t.sub.LV of the insulating layer 22 is decreased without changing other parameters in the sensor 10, the capacitance C.sub.LV will increase, which increases the ratio R of the voltage divider, which produces a lower output voltage V.sub.out. However, since the output voltage V.sub.out is divided using the smaller thickness t.sub.LV of the insulating layer 22, the electric field E.sub.LV will remain unchanged as can be seen in Table 1 below, which shows the capacitive voltage sensor parameters calculated by equations (1)-(5) when the thickness t.sub.LV of the insulating layer 22 is varied, where the other parameters are kept constant, for example, D.sub.HV=1.25″, t.sub.HV=0.6″, t.sub.elec=0.2″, l.sub.axial=1.5″, ε=4.5 and V.sub.HV=60 kVrms. The calculated field values would not be too high themselves without defects in the low voltage insulating layer 22, but the problem is that molding defects are not infrequent because it is very hard to mold in such small gaps, such as <0.1″, without defects.
(28) TABLE-US-00001 TABLE 1 thickness of LV insulating 0.09 0.06 0.03 0.01 gap t.sub.lv[in] C.sub.HV [pF] 14.17 14.17 14.17 14.17 C.sub.LV [pF] 155.67 231.16 457.60 1363.31 capacitive divider ratio R 11.99 17.32 33.30 97.23 sensing electrode voltage 5.01 3.46 1.80 0.62 V.sub.out .Math. [kV] E.sub.LV .Math. [kV.sub.rms/mm] in LV gap 2.26 2.32 2.39 2.44
(29) It is also not possible to reduce the field in the low voltage insulating layer 22 by increasing the axial length l.sub.axial of the sensing electrode 18. That will indeed increase the capacitance C.sub.LV of the low voltage insulating layer 22, but it will also increase the capacitance C.sub.HV in the same proportion and the field in the low voltage insulating layer 22 will remain unchanged.
(30) There are two possible general approaches to decrease the electric field E.sub.LV in the low voltage insulating layer 22. The first approach includes maintaining the capacitance C.sub.HV the same, but increasing the capacitance C.sub.LV, where increasing the capacitance C.sub.LV has to be obtained without reducing the thickness t.sub.LV of the insulating layer 22. If the capacitance C.sub.LV is increased and the thickness t.sub.LV of the insulating layer 22 is unchanged, the voltage across the insulating layer 22 will be decreased, which decreases the electric field E.sub.LV. This will eventually eliminate the possibility of breakdowns between the sensing electrode 18 and the grounded layer 16. At the same time the geometry of the high voltage insulating layer 20 is not changed in order to keep its dielectric strength and the capacitance C.sub.HV unchanged. The second approach includes decreasing the capacitance C.sub.HV while keeping the capacitance C.sub.LV the same, where the thickness t.sub.HV of the high voltage insulating layer 20 remains unchanged so as to not increase the overall diameter of the sensor 10. If the capacitance C.sub.HV is decreased and the capacitance C.sub.LV is unchanged, the voltage divider ratio R will be increased and the output voltage V.sub.out will decrease, which will give a lower electric field E.sub.LV in the low voltage insulating layer 22.
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(32) The discussion above can be generalized for N ring electrodes. If N is an even number, the sensor 30 with N ring electrodes has N/2 sensing electrodes 34 and N/2 grounded electrodes 36, and there are N−1 low voltage insulating gaps between adjacent electrodes. The total capacitance C.sub.LV,tot between the sensing electrodes 34 and the grounded electrodes 36 is then:
C.sub.LV,tot=(N−1)C.sub.LV, (6)
where C is the capacitance between adjacent ring electrodes.
(33) If N is an odd number, then there are (N+1)/2 of the sensing electrodes 34 and (N−1)/2 of the grounded electrodes 36, but there is also the outer grounded layer 16 making capacitance with the last sensing electrode 34. In the end there are N low voltage gaps in this arrangement. The total capacitance C.sub.LV,tot between the sensing electrodes 34 and the grounded electrodes 36 is approximately:
C.sub.LV,tot=NC.sub.LV. (7)
(34) The output voltage V′.sub.out of the sensor 30 is approximately N times less than the output voltage V.sub.out of the sensor 10, as shown below.
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(36) Because the sensor output voltage V′.sub.out is reduced, the field in the low voltage insulation layers is also reduced in the same proportion, and even if there are any voids between the sensing electrode 34 and the grounded electrodes 36, those will not lead to discharges and breakdown at normal operating voltage and during AC withstand testing.
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(39) As mentioned, the capacitive voltage sensors 30, 50 and 70 discussed above describe sensors that embody the previously discussed first approach of how to reduce the electric field in the low voltage insulating gap of a capacitive voltage sensor. The following discussion of capacitive voltage sensors describes sensors that embody the previously discussed second approach.
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(41) The electrode assembly 100 also includes an annular hidden sensing electrode 116 that is molded within the insulation body 102 in the space 122 so that the electrode 116 is effectively completely surrounded by the grounded electrode 106.
(42) The sensing electrode 116 is capacitively coupled to the high voltage conductor 104 through the hole 132, where the capacitance C.sub.HV between the sensing electrode 116 and the high voltage conductor 104 is approximately directly proportional to the area of the hole 132. The capacitance C.sub.LV between the sensing electrode 116 and the grounded electrode 106 is the sum of capacitances between the sensing electrode 116 and the rings 108 and 110. The capacitances C.sub.HV and C.sub.LV effectively create a capacitive voltage divider that attenuates voltage of the high voltage conductor 104 to the voltage of the sensing electrode 116. The main advantage is that any specified divider ratio R can be obtained by designing an appropriate diameter, i.e., area, of the hole 132. By making the diameter of the hole 132 smaller, the capacitance C.sub.HV gets smaller and the divide ratio R=(C.sub.HV+C.sub.LV)/C.sub.HV gets higher. Thus, it is quite simple to get capacitive divider ratio R in the range of 1000-10000 that was not possible in the prior art represented by the voltage sensor 10. The consequence of the high value of the capacitive divider ratio R is that the voltage of the sensing electrode 116 is quite low (<100V) under all conditions (including BIL) as there is not sufficient voltage on the sensing electrode 116 to break down gaps between the sensing electrode 116 and the rings 108 and 110, even if there are defects (like air inclusions) in those gaps. In other words, this geometry is immune to defects between the sensing electrode 116 and the grounded electrode 106, which is a big improvement compared with the prior art.
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(46) The foregoing discussion discloses and describes merely exemplary embodiments of the present disclosure. One skilled in the art will readily recognize from such discussion and from the accompanying drawings and claims that various changes, modifications and variations can be made therein without departing from the spirit and scope of the disclosure as defined in the following claims.