Double station vacuum die casting machine
11383293 · 2022-07-12
Assignee
Inventors
- Xin Jin (Qinhuangdao, CN)
- Xueqian Yu (Qinhuangdao, CN)
- Wang Zhan (Qinhuangdao, CN)
- Tingzhi Ren (Qinhuangdao, CN)
- Yuanzhe Jin (Qinhuangdao, CN)
Cpc classification
B22D17/14
PERFORMING OPERATIONS; TRANSPORTING
B22D17/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B22D17/14
PERFORMING OPERATIONS; TRANSPORTING
B22D17/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention provides a double station vacuum die casting machine, comprising a driving device, a first die casting unit, a second die casting unit, a feeding component, a vacuum pump and a housing, the vacuum pump is arranged outside the housing, the driving device is arranged inside the housing, and the first die casting unit and the second die casting unit are respectively arranged on both sides of the driving device; the driving device comprises a driving unit, a first injection rod assembly and a second injection rod assembly, the first injection rod assembly and the second injection rod assembly are respectively arranged on both sides of the driving unit, the first injection rod assembly is used to provide power for die casting of the first die casting unit, and the second injection rod assembly is used to provide power for the second die casting unit.
Claims
1. A double station vacuum die casting machine, wherein it comprises a driving device, a first die casting unit, a second die casting unit, a feeding component, a vacuum pump and a housing, the vacuum pump is arranged outside the housing, the driving device is arranged inside the housing, and the first die casting unit and the second die casting unit are respectively arranged on both sides of the driving device; the driving device comprises a driving unit, a first injection rod assembly and a second injection rod assembly, the first injection rod assembly and the second injection rod assembly are respectively arranged on both sides of the driving unit, the first injection rod assembly is used to provide power for die casting of the first die casting unit, and the second injection rod assembly is used to provide power for the second die casting unit; the driving unit comprises a stator assembly and a mover assembly, the mover assembly is arranged inside the stator assembly, the stator assembly comprises a drive base, a stator iron core, a stator winding, and a stator iron core winding groove, the stator iron core is installed inside the drive base, the drive base is installed in a middle of a bottom surface of the housing, the stator iron core winding groove is arranged inside the stator iron core, the stator winding is installed inside the stator iron core winding groove; the mover assembly comprises a mover permanent magnet and a mover sleeve, the mover permanent magnet is evenly distributed on the mover sleeve; the first injection rod assembly and the second injection rod assembly are symmetrically arranged, the first end of the mover sleeve is connected to the first injection rod assembly, and the second end of the mover sleeve is connected to the second injection rod assembly; the first die casting unit and the second die casting unit are symmetrically arranged and have the same structure, both of the first die casting unit and the second die casting unit include a rotating device, a fixed mold assembly, a moving mold assembly, and a sliding rod; the fixed mold assembly comprises a fixed mold, a fixed mold plate, a pressure chamber, and a pressure chamber sleeve, the first end of the fixed mold is provided with a molten metal pouring port, a cross runner, a fixed mold insert block, a molten metal remnant pouring port, a molten metal remnant cross runner, a remnant fixed mold insert block, a constant pressure passage connection port and a constant pressure passage, the fixed mold insert block is connected to the first end of the cross runner, and the second end of the cross runner is provided with a molten metal pouring port, the remnant fixed mold insert block is connected to the first end of the molten metal remnant cross runner, the second end of the molten metal remnant cross runner is provided with a molten metal remnant pouring port, the constant pressure passage connection port is connected to the constant pressure passage, the first end of the fixed mold plate is connected to the first end of the fixed mold, an inner corner of the fixed mold plate is connected to the sliding rod, the second end of the fixed mold plate is connected to the first end of the housing, and the pressure chamber is connected to the rotating device; the moving mold assembly comprises a moving mold, a moving mold plate, an ejection cylinder, a sliding rod through hole, a moving mold insert block and a molten metal remnant moving mold insert block, the first end of the moving mold plate is connected to the second end of the moving mold, the first end of the moving mold is connected to the second end of the fixed mold, the second end of the moving mold is provided with a moving mold insert block and a molten metal remnant moving mold insert block, the second end of the moving mold plate is connected to the ejection cylinder, and an inner corner of the moving mold plate is connected to a sliding rod; the pressure chamber is located inside the fixed mold plate, the fixed mold and the housing, the pressure chamber sleeve is arranged outside the first end of the pressure chamber, the first end of the pressure chamber is connected to the second end of the moving mold by means of the pressure chamber sleeve, and one end of the first injection rod assembly extends into the second end of the pressure chamber; the pressure chamber is provided with a molten metal supply port and a molten metal outflow port, the molten metal outflow port is located at the upper part of the first end of the pressure chamber, the molten metal supply port is located at the upper part of the second end of the pressure chamber, the pressure chamber sleeve is provided with a sleeve molten metal pouring port, a sleeve molten metal remnant pouring port and a sleeve constant pressure passage connection port, the sleeve molten metal pouring port is connected to the molten metal pouring port, the sleeve molten metal remnant pouring port is connected to the molten metal remnant pouring port, and the constant pressure passage connection port is connected to the sleeve constant pressure passage connection port; the pressure chamber has three positions relative to the pressure chamber sleeve by means of rotation of the rotating device: a first position: the pressure chamber molten metal outflow port is opposite to the sleeve molten metal pouring port; a second position: the pressure chamber molten metal outflow port is opposite to the sleeve molten metal remnant pouring port; a third position: the pressure chamber molten metal outflow port is opposite to the constant pressure passage connection port.
2. The double station vacuum die casting machine according to claim 1, wherein the stator iron core winding grooves are evenly arranged in the stator iron core in an annular shape, stator teeth are formed between the stator iron core winding grooves, the mover permanent magnets are in annular shape, the magnetic poles of two adjacent mover permanent magnets are opposite, and the thickness of the magnetic pole of the mover permanent magnets is the same as the width of the stator teeth; the mover sleeve is in the shape of a hollow cylinder, the outer surface of the mover sleeve is covered with a conductive magnet to form a mover yoke, and the inner surface of the mover sleeve is provided with internal threads connecting to threads of the injection rod, a gap between the mover assembly and the stator assembly forms an air gap; the drive base is provided with a drive device installation through hole for installing the stator iron core, and the first end and the second end of the drive device installation through hole are respectively provided with heat-insulating end covers.
3. The double station vacuum die casting machine according to claim 1, wherein the feeding component comprises an electric heating crucible, a supporting rod and a feeding door, the second end of the fixed mold plate of the first die casting unit is connected to the first end of the housing, the first end of the fixed mold plate of the second die casting unit is connected to the second end of the housing, the feeding door is located at the upper part of the housing, the first end of the supporting rod is connected to the side of the electric heating crucible through a rotating pair, the electric heating crucible is located at the lower end of the feeding door, the second end of the supporting rod is fixedly connected to the housing at the feeding door; the vacuum pump is located at the upper end of the fixed mold plate of one of the die casting units.
4. The double station vacuum die casting machine according to claim 1, wherein the rotating device comprises a rotating device stator assembly and a rotating device rotor assembly, the rotating device rotor assembly is provided inside the rotating device stator assembly, the rotating device stator assembly comprises a rotating device stator iron core and a rotating device stator winding connected to each other; the rotating device rotor assembly comprises rotating device permanent magnets and a rotating device rotor sleeve, and the rotating device permanent magnets are evenly arranged on the circumference of the rotating device rotor sleeve.
5. The double station vacuum die casting machine according to claim 1, wherein the second end of the moving mold is provided with a pressure chamber sleeve mating groove that is mated with the pressure chamber sleeve, and four inner corners of the moving mold plate are provided with sliding rod through holes for connecting the sliding rod; the second end of the fixed mold plate is provided with a rotating device installation groove, the rotating device stator iron core is installed in the rotating device installation groove of the second end of the fixed mold plate, and the four inner corners of the first end of the moving mold plate are respectively provided with mold clamping mechanism connection holes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(15) Among them, the main reference signs are as follows:
(16) sliding rod 1, moving mold plate 2, moving mold 3, fixed mold 4, fixed mold plate 5, vacuum pump 6, supporting rod 7, feeding door 8, electric heating crucible 9, housing 10, rotating device stator iron core 11, rotating device stator winding 12, rotating device installation housing 13, rotating device permanent magnet 14, rotating device rotor sleeve 15, mover permanent magnet 16, drive base 17, stator iron core 18, mover sleeve 19, heat-insulating end cover 20, injection rod 21, molten metal supply port 22, rotating device end cover 23, injection punch 24, pressure chamber 25, pressure chamber sleeve 26, sealing ring 27, ejection cylinder 28, mold clamping mechanism connection hole 29, stator winding 30, molten metal outflow port 31, fixed mold insert block 32, cross runner 33, molten metal pouring port 34, molten metal remnant fixed mold insert block 35, molten metal remnant cross runner 36, molten metal remnant pouring port 37, constant pressure passage connection port 38, sleeve molten metal pouring port 39, sleeve molten metal remnant pouring port 40, sleeve constant pressure passage connection port 41, moving mold insert block 42, molten metal remnant moving mold insert block 43, pressure chamber sleeve mating groove 44, and sliding rod through hole 45.
DETAILED DESCRIPTION
(17) Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(18) Specifically, as shown in
(19) The driving device comprises a driving unit, a first injection rod assembly and a second injection rod assembly. The first injection rod assembly and the second injection rod assembly are respectively arranged on both sides of the stator assembly. The first injection rod assembly is used to provide power for die casting of the first die casting unit, and the second injection rod assembly is used to provide power for die casting of the second die casting unit.
(20) The drive unit comprises a stator assembly and a mover assembly. The mover assembly is arranged inside the stator assembly. The stator assembly comprises a drive base 17, a stator iron core 18, a stator winding 30 and a stator iron core winding groove. The stator iron core 18 is located in the drive device installation through hole in the drive base 17, the drive base 17 is installed in the middle of the bottom surface of the housing 10. The first end and the second end of the drive device installation through hole in the drive base 17 are provided with heat-insulating end covers 20. The stator winding 30 are located in the stator iron core winding groove in the stator iron core 18.
(21) The mover assembly comprises mover permanent magnets 16 and a mover sleeve 19, and the mover permanent magnets 16 are evenly distributed on the mover sleeve 19. The first injection rod assembly and the second injection rod assembly are symmetrically arranged and both include an injection rod 21 and an injection punch 24. The first end of the injection rod 21 is connected to the injection punch 24, the first end of the mover sleeve 19 is connected to the first injection rod assembly, and the second end of the mover sleeve 19 is connected to the second injection rod assembly.
(22) As shown in
(23) Taking the first die casting unit as an example, the rotating device comprises a rotating device stator assembly and a rotating device rotor assembly. The rotating device rotor assembly is provided inside the rotating device stator assembly. The rotating device stator assembly comprises a rotating device stator iron core 11 and a rotating device stator winding 12. The rotating device stator iron core 11 is connected to the rotating device stator winding 12. The rotating device stator iron core 11 is installed in the rotating device installation housing 13 at the second end of the fixed mold plate 5; the rotating device rotor assembly comprises the rotating device permanent magnet 14 and the rotating device rotor sleeve 15. The rotating device permanent magnets 14 are evenly and circumferentially distributed outside the rotating device rotor sleeve 15. The rotating device stator assembly is in the rotating device mover assembly. The rotating device rotor sleeve 15 is connected to the pressure chamber 25.
(24) The fixed mold assembly comprises a fixed mold 4, a fixed mold plate 5, a pressure chamber 25, and a pressure chamber sleeve 26. The first end of the fixed mold 4 is provided with a molten metal pouring port 34, a cross runner 33, a fixed mold insert block 32, a molten metal remnant pouring port 37, a molten metal remnant cross runner 36, a molten metal remnant fixed mold insert block 35, a constant pressure passage connection port 38 and a constant pressure passage. The fixed mold insert block 32 is connected to the first end of cross runner 33. The second end of the cross runner 33 is provided with a molten metal pouring port 34. The molten metal remnant fixed mold insert block 35 is connected to the first end of the molten metal remnant cross runner 36. The second end of the molten metal remnant cross runner 36 is connected to the molten metal remnant pouring port 37. The constant pressure passage connection port 38 is connected to the constant pressure passage. The second end of the fixed plate 5 is provided with a rotating device installation housing 13. The first end of the fixed plate 5 is connected to the second end of the fixed mold 4 through a sealing ring 27. The second end of the fixed mold plate 5 is connected to the first end of the housing 10. The pressure chamber 25 is provided with a molten metal supply port 22 and a molten metal outflow port 31. The molten metal outflow port 31 is located at the upper part of the first end of the pressure chamber 25. The molten metal supply port 22 is located at the upper part of the second end of the pressure chamber 25. The pressure chamber 25 is located inside the fixed mold 4, the fixed mold plate 5 and the housing 10. The pressure chamber sleeve 26 is provided outside the pressure chamber 25. The pressure chamber sleeve 26 is provided with a sleeve molten metal pouring port 39, a sleeve molten metal remnant pouring port 40 and a sleeve constant pressure passage connection port 41. The sleeve molten metal pouring port 39 is connected to the molten metal pouring port 34. The sleeve molten metal remnant pouring port 40 is connected to the molten metal remnant pouring port 37. The sleeve constant pressure connection port 41 is connected to the constant pressure passage connection port 38. The pressure chamber sleeve 26 is sleeved outside the pressure chamber 25. The inner corners of fixed mold plate are respectively connected to the sliding rod 1.
(25) The moving mold assembly comprises a moving mold 3, a moving mold plate 2, a mold clamping mechanism connection hole 29, an ejection cylinder 28, a pressure chamber sleeve mating groove 44, a sliding rod through hole 45, a moving mold insert block 42 and a molten metal remnant moving mold insert block 43. The first end of the fixed mold 4 is connected to the second end of the moving mold 3 through a sealing ring 27. The first end of the moving mold 3 is connected to the second end of the moving mold plate 2 through a sealing ring 27. The second end of the moving mold 3 is provided with a pressure chamber sleeve mating groove 44, a sliding rod through hole 45, a moving mold insert block 42 and a molten metal remnant moving mold insert block 43. The first end of the moving mold plate 2 is connected to the ejection cylinder 28. The four inner corners of the first end of the moving mold plate 2 are respectively provided with clamping mechanism connection holes 29. The four inner corners of the moving mold plate 2 are provided with sliding rod through holes 45. The four sliding rods 1 are respectively connected inside the four sliding rod through holes 45.
(26) The feeding components include an electric heating crucible 9, a supporting rod 7 and a feeding door 8. The housing 10 is a completely closed structure. The second end of the fixed mold plate 5 of the first die casting unit is connected to the left end of the housing 10. The first end of the fixed mold plate 5 of the second die casting unit is connected to the right end of the housing 10. The feeding door 8 is located on the upper part of the housing 10. The first end of the supporting rod 7 is connected to the electric heating crucible 9 by a rotating pair. The electric heating crucible 9 is located at the lower end of the feeding door 8. The first end of the supporting rod 7 is located on side of the electric heating crucible 9. The second end of the supporting rod 7 is connected to the lower surface of the top of the housing 10. The vacuum pump 6 is installed on the upper surface of the top end of the fixed mold plate 5 of the first die casting unit.
(27) As shown in
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(33) As shown in
(34) The working principle of a double station vacuum die casting machine of the present invention will be further described below in conjunction with embodiments:
(35) When the device is used to perform amorphous alloy die casting, firstly, taking the first die casting unit to start to work as an example, a mold clamping machine is connected through a left mold clamping mechanism connection hole 29, to drive the moving mold plate 2, the moving mold 3, the fixed mold 4 and the fixed mold plate 5 to be mold clamped, so as to ensure that the vacuum die casting machine is sealed during the vacuuming process. Due to the special property of the amorphous alloy, in order to reduce the waste of the molten amorphous alloy caused by contacting with the air and obtain the pure molten amorphous alloy as much as possible, an appropriate amount of bulk amorphous alloy is put in each die casting.
(36) Then, the bulk amorphous alloy is put into the electric heating crucible 9 through the feeding door 8, and the vacuum pump 6 is started to vacuum the inside of the die casting machine until the inside of the die casting machine reaches a predetermined vacuum value. And then, the electric heating crucible 9 is energized and heated such that the amorphous alloy in the electric heating crucible 9 is heated to obtain a molten amorphous alloy liquid. In this way, not only qualified amorphous alloy liquid is obtained, but also waste of amorphous alloy is prevented. After the electric heating crucible 9 heats the amorphous alloy to obtain the molten amorphous alloy liquid, a pouring mechanism on the crucible supporting rod 7 rotates around the rotating pair connected to the electric heating crucible 9 to pour the molten amorphous alloy liquid into the pressure chamber 25 through the molten metal supply port 22. The pressure chamber heating device works to keep the molten metal within the appropriate die casting temperature range, and because the power source of the device is provided by the stator assembly and the mover assembly of the drive device, the three-phase symmetrical sinusoidal alternating current passing through the stator windings is controlled to make the injection punch 24 to have extremely fast speed and great force when the injection rod 21 drives the injection punch 24 to move toward left side, which can prevent the rapid cooling of the metal solution in the pressure chamber 25 resulting in adherence to the inner wall of the pressure chamber 25, therefore, the waste of amorphous alloys is reduced and the service life of the pressure chamber is increased. At this time, the rotating device is in the first position. The molten metal outflow port 31 is connected to the molten metal pouring port 34, and the molten amorphous alloy liquid in the pressure chamber 25 is quickly pushed into the molten metal pouring port 34 of the fixed mold 4. At this time, the molten amorphous alloy is pressed to enter from the molten metal pouring port 34 of the fixed mold 4 to the cross runner 33 connected thereto, and finally is transported to the mold cavity between the fixed mold insert block 32 and the moving mold insert block 42, wherein it is rapidly cooled and solidified into a die casting part. The injection punch 24 remains the station of holding pressure toward the left side. At this time, the right end of the die casting part starts to work. When the electric heating crucible 9 rotates around the rotating pair connected to the supporting rod 7 through the pouring mechanism on the supporting rod 7, the molten amorphous alloy liquid is poured into the pressure chamber 25 through the molten metal supply port 22 of the second die casting unit.
(37) At the same time, during the process, the heating devices of the pressure chamber 25 of the first die casting unit and the second die casting unit have been kept in working condition, so that the molten metal in the molten metal outflow port 31 of the first die casting unit has not yet been solidified, and the molten metal in the pressure chamber 25 of the second die casting unit has been maintained at a suitable die casting temperature. At this time, the rotation of the rotating device drives the pressure chamber 25 to rotate to the second position. The pressure chamber 25 and the pressure chamber sleeve 26 rotate relative to each other to cut off the molten metal from the molten metal pouring port. The molten metal outflow port 31 communicates with the sleeve molten metal pouring port 39. The injection rod 21 drives the injection punch 24 connected to it to continue to move toward the left side, pressing the molten metal remnant to the mold cavity between the molten metal remnant fixed mold insert block 35 and the molten metal remnant moving mold insert block 43. When the injection punch 24 contacts the inner surface of the first end of the pressure chamber 25, the molten metal remnant in the pressure chamber 25 is completely discharged, and the rotating device continue to drive the pressure chamber 25 to rotate to make the pressure chamber 25 rotate to the third position. The molten metal outflow port 31 is connected to the working chamber through a constant pressure passage. The negative pressure in the pressure chamber 25 is balanced, and the injection rod 21 drives the injection punch 24 connected to it to move toward the right side to start the die casting work of the second die casting unit. After the die casting of the die casting part of the first die casting unit is completed, the mold clamping mechanism connected to the right side of the mold clamping mechanism connection hole 29 moves so that the moving mold plate 2 drives the moving mold 3 to move through the sliding rod 1, and at the same time, the moving mold 3 and the fixed mold 4 are separated to act the mold opening movement. The die casting part that has been die-casted is pushed out under the action of the ejection cylinder 28 connected to the moving mold plate 2, and the die casting part is taken out.
(38) Finally, the mold clamping mechanism connected through the mold clamping mechanism connection hole 29 on the right side of the vacuum die casting machine performs an opposite movement, so that the moving mold plate 2 drives the moving mold 3 to move in the opposite direction until the moving mold 3 and the fixed mold 4 are mold clamped. After that, the movement is stopped, and the mold cavity of the vacuum die casting machine is maintained in a vacuum state again. At this time, the second die casting unit completes die casting, mold opening, parts taking out, and mold clamping which are the same as that of the first die casting unit.
(39) The above-mentioned embodiments only describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, the skilled in the art have made various contributions to the technical solutions of the present invention. Such modifications and improvements should fall within the scope of protection determined by the claims of the present invention.