Methods and systems for emissions control in solvent-based CO2 capture processes using CO2
11413572 · 2022-08-16
Assignee
Inventors
- Aravind V. Rayer Rabindran (Morrisville, NC, US)
- Vijay GUPTA (Cary, NC, US)
- Paul D. Mobley (Raleigh, NC, US)
- Jak TANTHANA (Durham, NC, US)
- Shaojun Zhou (Cary, NC, US)
- Finn Andrew Tobiesen (Trondheim, NO)
- Thor Mejdell (Trondheim, NO)
- Andreas Grimstvedt (Trondheim, NO)
- Geir Haugen (Trondheim, NO)
Cpc classification
B01D53/1493
PERFORMING OPERATIONS; TRANSPORTING
B01D53/1412
PERFORMING OPERATIONS; TRANSPORTING
B01D53/18
PERFORMING OPERATIONS; TRANSPORTING
B01D53/1425
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method with corresponding systems for reducing emission of amines to the atmosphere. The method includes a a) introducing a gas containing CO.sub.2 into an absorber; b) flowing the flue gas through an absorber having an absorbent with a water-lean solution having less than 50% water and one or more amines, with the absorbent capturing the CO.sub.2 and forming a reduced CO.sub.2 content gas having a baseline CO.sub.2 content; and c) washing the reduced CO.sub.2 content gas in a wash column with a wash solution comprising carbonic acid formed by addition of gaseous CO.sub.2 into the wash solution. In this method, the washing removes the amines from the reduced CO.sub.2 content gas and produces a reduced amine content gas exiting from the wash column.
Claims
1. An integrated method for reducing emission of amines to the atmosphere, the method comprising: introducing a gas containing CO.sub.2 into an absorber; flowing the gas through the absorber having an absorbent comprising a water-lean solution having less than 50% water and one or more amines, the absorbent capturing the CO.sub.2 and forming a reduced CO.sub.2 content gas having a baseline CO.sub.2 content; and washing the reduced CO.sub.2 content gas in a wash column with a wash solution comprising carbonic acid formed by addition of gaseous CO.sub.2 into the wash solution, wherein the carbonic acid is formed directly from CO.sub.2 in a syngas, a natural gas, a coal flue gas or a natural gas flue gas, wherein the washing a) removes the amines from the reduced CO.sub.2 content gas and b) produces a reduced amine content gas exiting from the wash column.
2. The method of claim 1, wherein the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into a sump of the wash column from which the wash solution is sent to a top of the wash column.
3. The method of claim 1, wherein the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into the wash solution after the solution is removed from a sump of the wash column and sent to an acidification vessel to form a carbonated wash solution from which the carbonated wash solution is sent to a top of the wash column.
4. The method of claim 1, wherein the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into an acidification vessel at a regulated pressure from which the wash solution is sent to the top of the wash column.
5. The method of claim 1, wherein the addition of gaseous CO.sub.2 into the wash solution increases the baseline CO.sub.2 content exiting the absorber by only 0.1-10% of the flue gas CO.sub.2 content.
6. The method of claim 1, wherein the addition of gaseous CO.sub.2 into the wash solution results in a reduction of amine content in the reduced amine content gas exiting from the wash column as the pH of the wash solution decreases.
7. The method of claim 1, wherein the pH of the wash solution is maintained between 6.0-8.0 during the washing.
8. The method of claim 1, wherein the baseline CO.sub.2 content of the reduced CO.sub.2 content gas exiting the absorber ranges from 1 to 10% of total gas exiting the absorber, a pH range of the wash solution is maintained between 6 to 8, an amine concentration in the reduced CO.sub.2 content gas prior to washing ranges from 20 to 2000 ppm, and the reduced amine content of the reduced amine content gas exiting from the wash column is reduced to a range from 1 to 50 ppm.
9. The method of claim 8, wherein, upon the addition of gaseous CO.sub.2 into the wash solution, an increase of the CO.sub.2 content in the wash solution is no more than 5% of the baseline CO.sub.2 content.
10. The method of claim 1, wherein an amine concentration in the reduced CO.sub.2 content gas exiting the absorber prior to washing ranges from 20 to 2000 ppm.
11. The method of claim 1, wherein the water-lean solution of one or more amines comprises less than 40 wt. % water.
12. The method of claim 1, wherein the amine is selected from the group consisting of primary amines, secondary amines, diamines, triamines, tetraamines, pentamines, cyclic amines, cyclic diamines, amine oligomers, polyamines, alcoholamines, guanidines, amidines, and mixtures thereof.
13. The method of claim 12, wherein the amine is selected from the group consisting of 1,4-diazabicyclo-undec-7-ene (“DBU”); 1,4-diazabicyclo-2,2,2-octane; piperazine (“PZ”); triethylamine (“TEA”); 1,1,3,3-tetramethylguanidine (“TMG”); 1,8-diazabicycloundec-7-ene; monoethanolamine (“MEA”); diethylamine (“DEA”); ethylenediamine (“EDA”); 1,3-diamino propane; 1,4-diaminobutane; hexamethylenediamine; 1,7-diaminoheptane; diethanolamine; diisopropylamine (“DIPA”); 4-aminopyridine; pentylamine; hexylamine; heptylamine; octylamine; nonylamine; decylamine; tert-octylamine; dioctylamine; dihexylamine; 2-ethyl-1-hexylamine; 2-fluorophenethylamine; 3-fluorophenethylamine; 3,5-difluorobenzylamine; 3-fluoro-N-methylbenzylamine; 4-fluoro-N-methylbenzylamine; imidazole; benzimidazole; N-methyl imidazole; 1-trifluoroacetylimidazole; 1,2,3-triazole; 1,2,4-triazole; and mixtures thereof.
14. The method of claim 1, wherein the addition of the gaseous CO.sub.2 comprises introducing into the wash column a flow of at least one of CO.sub.2, CO.sub.2 and N.sub.2, CO.sub.2 and O.sub.2 and N.sub.2, a flue gas, a syngas, a natural gas, and CO.sub.2 captured from the absorbent and later released.
15. The method of claim 1, wherein the wash column has an initial CO.sub.2 partial pressure of 0.0015 MPa and the addition of the gaseous CO.sub.2 into the wash column increases a partial pressure of CO.sub.2 to 0.0125 to 0.1 MPa for respective CO.sub.2 concentrations from 12.5% to 100%.
16. The method of claim 1, further comprising: in a regenerator, regenerating CO.sub.2 from the amine.
17. The method of claim 16, further comprising: recycling the CO.sub.2 that comes out of the regenerator.
18. The method of claim 1, further comprising: capturing CO.sub.2 that does not absorb into the wash solution after the addition of the regenerated CO.sub.2 into the wash solution.
19. The method of claim 1, further comprising: using regenerated CO.sub.2 for the addition of the gaseous CO.sub.2 into the wash solution.
20. The method of claim 1, wherein the absorbent comprises an aqueous alkaline absorbent.
21. The method of claim 1, wherein the carbonic acid is formed from CO.sub.2 in a coal flue gas.
22. The method of claim 1, wherein the carbonic acid is formed from CO.sub.2 in a natural gas flue gas.
23. The method of claim 1, wherein the CO.sub.2 in the syngas, the natural gas, the coal flue gas or the natural gas flue gas is concentrated so as to generate a higher CO.sub.2 partial pressure.
24. The method of claim 1, wherein the CO.sub.2 in the syngas, the natural gas, the coal flue gas or the natural gas flue gas is pressurized so as to generate a higher CO.sub.2 partial pressure in the wash solution.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(14) The conventional practice is to use the built-in water wash sections in the absorber followed by an external acid wash column. In the acid wash column, the residual amines react with the acid to form acid-base salts that remain in solution, thus scrubbing the amine vapors from the treated gas and reducing the emissions. These acid-base salts are non-regenerable, and the solvent from the acid wash treatment is sent for waste treatment and disposal. One way to increase the effectiveness of the water wash is to decrease the pH of the water wash. However, in the conventional practice, solvent from the acid wash cannot be recycled to the absorber and leads to solvent losses.
(15) One advantage of the present invention is that it can enhance the scrubbing efficiency of the water wash sections, thereby reducing the amine fugitive emission as well as any waste produced from the acid wash column. The relatively simple methods of the present invention to acidify water in the wash section should lead to significant cost-saving by reducing the size of the acid wash unit and lower waste treatment cost, and in one embodiment eliminating the need for an acid wash.
(16) In one embodiment of this invention, a CO.sub.2 stream is used to reduce the pH of the wash water, thus enhancing the effectiveness of the water wash step. This novel process is counter-intuitive since the treated flue gas often contains 1-2% CO.sub.2 and further addition of the CO.sub.2 would not be expected to have a significant impact.
(17) However, based on experiments by the inventors, the addition of a more concentrated CO.sub.2 stream provides a higher partial pressure that results in an effective reduction of the pH of the wash water by the formation of carbonic acid, leading to reduced solvent emissions. In multiple embodiments of the invention, any excess CO.sub.2 in the water beyond that necessary for the carbonic acid to react with the amines is recoverable, and will not be emitted with the treated flue gas.
(18) Experimental Results
(19) Experiment 1: 100% CO.sub.2 Bubbled in Wash Sump
(20) A gas absorption system (GAS) in one embodiment of the invention contains a gas absorption column, a regenerator column, and a water wash column, along with the heat transfer units such as intercoolers, lean/rich heat exchanger and amine coolers. The flue gas enters the absorption column, flows counter currently to the solvent, and enters a wash column where it is scrubbed free of the solvent vapors before being vented out. The GAS in one embodiment of the invention is operated with a water lean solvent as the CO.sub.2 scrubbing solvent. Various water-lean and potentially non-aqueous solvents, including amine-based solvents, suitable for this invention are described in the following U.S. Pat. Nos. 9,707,510, 9,839,875, and U.S. Ser. No. 10/065,148, the contents of each of which are incorporated herein in their entirety.
(21) To control the amine concentration into the wash section, in one embodiment of the invention, the GAS was set up to flow a simulated flue gas containing 1.5% CO.sub.2 through the absorber, with the absorber and regenerator all isothermal so no CO.sub.2 absorption occurred once the solvent was at equilibrium. This permits the gas exiting the absorber to simulate a normal absorber effluent with the amount of amine in the effluent controlled by the temperature of the absorber.
(22) In this experiment, about 300 standard liters per minute (SLPM) of simulated flue gas (1.5% CO.sub.2, balance air) was fed to the absorber in which the flue gas picked up amine from the solvent and was fed to the wash column. The gas out of the absorber and the wash column were measured by a Fourier transform infrared spectroscopy multi-gas analyzer calibrated to measure amine concentrations in the range of 0-2000 ppm. Samples of the wash water were taken periodically from the wash column and analyzed for pH.
(23) For reference as to how the concentration of carbonic acid changes, the equilibrium pH of water and different pressures of CO.sub.2 are included below in
(24) For comparison, the wash column was operated in two modes (a) only the flue gas from the absorber is sent to the wash column, and (b) in addition to the flue gas stream, a CO.sub.2 stream was also bubbled into the bottom of the wash column. The results are in Table 1 below, which shows that for both cases with a CO.sub.2 stream added to the wash stream a remarkable reduction in amine concentration out of the wash was observed with a concomitant lowering of the pH.
(25) TABLE-US-00001 TABLE 1 100% CO.sub.2 flow-rate Absorber Amine Out Water Amine Out bubbled in Temp Absorber wash T wash column (SLPM) (° C.) (ppm) (° C.) (ppm) pH 0 30 311 33 73 8.3 2.2 30 311 33 33 7.5 0 20 37 20 18 8.2 2.2 20 37 20 11 7.1
(26) Experiment 2: Synthetic Flue Gas (12.5% CO.sub.2) Bubbled in Wash Sump
(27) In this experiment, a blend of CO.sub.2 and N.sub.2 (12.5% CO.sub.2, 87.5% N.sub.2) was bubbled into the water in the sump or base of the wash column before the water was fed to the top of the column. Data on emissions and pH were recorded with and without the CO.sub.2—N.sub.2 blend input into the wash column. The results are in Table 2 below which also shows a remarkable reduction in amine concentration out of the wash column and a concomitant lowering of the pH.
(28) TABLE-US-00002 TABLE 2 Absorb- Amine Amine 12.% CO.sub.2-87.5% N.sub.2 er Out Water Out flow-rate Temp Absorber wash T wash column (SLPM) (° C.) (ppm) (° C.) (ppm) pH 0 20 40 20 21 8.3 2.2 20 45 20 6 7.4
(29) It is evident from these experiments that bubbling CO.sub.2 through the wash column, at either 100% CO.sub.2 or 12.5% CO.sub.2, results in acidification of the wash water with an accompanying reduction in the amine concentrations out of the wash column. Addition of the CO.sub.2 stream (at 12.5% and 100% CO.sub.2 concentrations) increases the partial pressure of the CO.sub.2 in the wash water in the sump from 0.0015 MPa to 0.0125 and 0.1 MPa, respectively. This increased partial pressure results in acidification of the wash water, which is evident by the decreasing in pH of the wash water, before acidified water is pumped to the top of the wash column for reduction of the amines leaving the treated flue gas.
(30) To show that the higher partial pressure of the CO.sub.2 in the wash column was responsible for the effective removal of the amines, in Experiment 3 an equivalent amount of CO.sub.2 as in the Experiment 1 was added to the flue gas to the absorber. 6.7 SLPM of CO.sub.2 (1.5%*300+2.2) with a total flow-rate of 300 SLPM, was fed to the absorber. At these conditions, there was no change in the amine concentrations out of the wash water. This confirms that adding the CO.sub.2 at higher concentrations in the wash water is the reason for the more effective wash in reducing the amine emissions, while adding the same flow rate of CO.sub.2 to the flue gas, which effectively dilutes the CO.sub.2 concentration (0.0022 MPa partial pressure), relative to adding the CO.sub.2 directly into the sump, shows no impact.
(31) Experiment 4 also replicated the setup of Experiment 1 but replaced the CO.sub.2 stream with an equivalent flow of N.sub.2. With N.sub.2, there was no reduction in the amine content out of the wash column, thus confirming that the reduction of amine concentration is due to the chemical nature of the CO.sub.2 gas, and not the hydrodynamics.
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(34) The system as shown in
(35) In one embodiment of the invention, the sump 44 in
(36) Accordingly, in one embodiment of the invention, that part of the CO.sub.2 stream that is used for acidification of the water wash via supply 201 and which is not dissolved in the water in sump 44 can combine in the water wash column 42 with the flue gas that is being scrubbed, and the combined stream can exit the water wash column 42. In such a case, to maintain the overall CO.sub.2 capture rate, an additional amount of CO.sub.2 may need to be captured. For the case in Experiment 1, the 2.2 SLPM of CO.sub.2 added to the water wash would correspond to an additional 5% CO.sub.2 capture.
(37) The system as shown in
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(39) As shown in
(40) Accordingly, the system as shown in
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(45) In
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(47) Even though the figures above show a water wash column separate from the absorber, these two units could be implemented as a water-wash integrated into an absorber column. For the case where the CO.sub.2 stream mixes with the flue gas stream, the implementation is straightforward. For the case where the CO.sub.2 stream used for acidification stays separate, the CO.sub.2 addition could be made into a vessel outside of the absorber column, and the liquid transferred between the vessel outside the absorber column and the absorber column. As shown in
(48) In another embodiment, the water wash could also be split into two sections where the water wash is in one section, and the acidification of the wash water occurs in another acidification zone section, and the CO.sub.2 stream after the acidification is recaptured. However, the CO.sub.2 stream would be added to the wash water after being pumped from the wash column sump. The CO.sub.2 gas could contact the wash water in piping leading to a gas-liquid separator tank and maintain a CO.sub.2 partial pressure in the gas-liquid separator with the use of a back-pressure regulator. In this case, the CO.sub.2 containing gas stream would be separated from the acidified liquid. The acidified liquid could either then be pumped back to the wash column. In one embodiment, the pressure in the tank would push the acidified liquid into the wash column using the level of water in the tank to control on the tank to regulate the flow rate. In another embodiment, the acidified wash solution would be pumped from the acidification vessel.
(49) For the case where the acidification stream is a slipstream of the flue gas as shown in
(50) In one embodiment, similar to the one just described, the water wash could also be split into two sections where the water wash is in one section, and the acidification of the wash water occurs in another acidification vessel, and the CO.sub.2 stream for acidification is only fed at the rate that it is absorbed into the wash water as shown in
(51) For the case where the acidification stream is a slipstream of the flue gas, the concentration of species that do not absorb in the wash water would build over time, so it would need to be steadily or intermittently purged and it could be recombined with the flue gas and fed to the absorber. In the case where it is a pure CO.sub.2 stream, the stream would not need to be recaptured and only purged occasionally if impurities in the stream built up. This configuration could also enhance the pH-reduction of the wash water by operating the acidification section at higher pressures.
(52) In one embodiment of the invention, the acidification of the water wash could also be achieved by using the water from a stripper condenser, which should already be acidified from the CO.sub.2 scrubbing operation. A stripper condenser is a unit such as the condenser 70 shown in
(53) One advantage of using CO.sub.2 for acidification of the water wash is that the wash water with the solvent scrubbed out of the treated flue gas, can now be returned to the process. In a traditional acid wash, the solvent which now has the neutralized salts cannot be recycled back and resulting in added waste treatment cost and solvent loss. Hence, the inventive process can help reduce solvent losses and thereby the operating costs.
(54) Use of the CO.sub.2 as the acidification agent for the water wash can also be followed by a traditional acid wash step if so desired. Even in this case, the of the CO.sub.2-acidified water wash will still result in reducing the amount of acid required for the traditional acid wash and the overall solvent losses.
(55) Use of a separated water wash also allows for re-capture of the CO.sub.2 stream used for acidification, thus obviating the need for either enhanced CO.sub.2 capture to meet CO.sub.2 capture targets or reduced CO.sub.2 capture.
(56) Accordingly, in view of the results described above, there are numerous advantages of using a CO.sub.2 stream for emissions control: Efficient recovery of the solvent while minimizing the solvent loss that occurs with use of a traditional acid wash. This results in lower operating costs. It also lowers the waste generated from the acid wash or could eliminate the need for an acid wash entirely, again lowering waste treatment costs. In some cases, this may obviate the need for a traditional acid wash column, resulting in lowered capital expenditure and investment.
(57) Method for Reducing Amine Emission
(58) In one embodiment of the invention, a method for reducing emission of amines to the atmosphere is provided. In
(59) The process shown in
(60) For example, in one embodiment, the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into a sump of the wash column from which the wash solution is sent to a top of the wash column.
(61) In one embodiment, the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into an acidification vessel from which the wash solution is sent to a top of the wash column.
(62) In one embodiment, the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into the wash solution after the solution is removed from a sump of the wash column and sent to an acidification vessel from which the wash solution is sent to a top of the wash column.
(63) In one embodiment, a constant pressure is maintained in the acidification vessel via a regulated CO.sub.2 feed line.
(64) In one embodiment, the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into a wash return line and then removing in a gas separator excess CO.sub.2 that is not absorbed in the water. In one embodiment, the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into an acidification vessel at a regulated pressure from which the wash solution is sent to the top of the wash column. In one embodiment, the gaseous CO.sub.2 added but not absorbed by the acidification vessel is captured and not released to vent or ambient. In one embodiment, the addition of gaseous CO.sub.2 into the wash solution increases the baseline CO.sub.2 content exiting the absorber by only 0.1-10% of the flue gas CO.sub.2 content. In one embodiment, the addition of gaseous CO.sub.2 into the wash solution results in a reduction of amine content in the reduced amine content gas exiting from the wash column as the pH of the wash solution decreases. In one embodiment, the pH of the wash solution is maintained between 6.0-8.0 during the washing.
(65) In one embodiment, the baseline CO.sub.2 content of the reduced CO.sub.2 content gas exiting the absorber ranges from 1 to 10% of total gas exiting the absorber, a pH range of the wash solution is maintained between 6 to 8, an amine concentration in the reduced CO.sub.2 content gas prior to washing ranges from 20 to 2000 ppm, and the reduced amine content of the reduced amine content gas exiting from the wash column is reduced to a range from 1 to 50 ppm.
(66) In one embodiment, upon the addition of gaseous CO.sub.2 into the wash solution, an increase of the CO.sub.2 content in the treated gas leaving the wash column is no more than 5% of the flue gas CO.sub.2 content. In one embodiment, the pH range is maintained in the wash solution ranges from 6.5 to 7.5, or ranges from 6 to 7.5, or ranges from 7.0 to 8.0.
(67) In one embodiment, a concentration of the baseline CO.sub.2 content in the reduced CO.sub.2 content gas exiting the absorber prior to the washing ranges from 2 to 5% or ranges from 1 to 2% or ranges from 0.5 to 2% or ranges from 0.1 to 2%.
(68) In one embodiment, an amine concentration in the reduced CO.sub.2 content gas exiting the absorber prior to washing ranges from 20 to 2000 ppm or ranges from 30 to 3000 ppm, or ranges from 5 to 500 ppm.
(69) In one embodiment, an amine content in the reduced amine content gas exiting the wash column is reduced by the washing to a range from 0 to 20 ppm or to a range from 1 to 20 ppm or to a range from 5 to 50 ppm or to a range from 10 to 100 ppm to a range from 20 to 200 ppm.
(70) In one embodiment, the water-lean solution of one or more amines comprises less than 40 wt. % water or less than 30 wt. % water or less than 20 wt. % water.
(71) In one embodiment, the amine is selected from the group consisting of: a primary amine, a secondary amine, a diamine, a triamine, a tetraamine, a pentamine, a cyclic amine, a cyclic diamine, an amine oligomer, a polyamine, an alkanolamine, and mixtures thereof. In one embodiment, the amine has a pKa of about 8 to about 15. In one embodiment, the amine is selected from the group consisting of primary amines, secondary amines, diamines, triamines, tetraamines, pentamines, cyclic amines, cyclic diamines, amine oligomers, polyamines, alcoholamines, guanidines, amidines, and mixtures thereof. Certain amines include, but are not limited to, 1,4-diazabicyclo-undec-7-ene (“DBU”); 1,4-diazabicyclo-2,2,2-octane; piperazine (“PZ”); triethylamine (“TEA”); 1,1,3,3-tetramethylguanidine (“TMG”); 1,8-diazabicycloundec-7-ene; monoethanolamine (“MEA”); diethylamine (“DEA”); ethylenediamine (“EDA”); 1,3-diamino propane; 1,4-diaminobutane; hexamethylenediamine; 1,7-diaminoheptane; diethanolamine; diisopropylamine (“DIPA”); 4-aminopyridine; pentylamine; hexylamine; heptylamine; octylamine; nonylamine; decylamine; tert-octylamine; dioctylamine; dihexylamine; 2-ethyl-1-hexylamine; 2-fluorophenethylamine; 3-fluorophenethylamine; 3,5-difluorobenzylamine; 3-fluoro-N-methylbenzylamine; 4-fluoro-N-methylbenzylamine; imidazole; benzimidazole; N-methyl imidazole; 1-trifluoroacetylimidazole; 1,2,3-triazole; 1,2,4-triazole; and mixtures thereof.
(72) In one embodiment, the addition of the gaseous CO.sub.2 comprises introducing into the wash column a flow of at least one of CO.sub.2, CO.sub.2 and N.sub.2, CO.sub.2 and 02 and N.sub.2, a flue gas, a syngas, a natural gas, and CO.sub.2 captured from the absorbent and later released.
(73) In one embodiment, the addition of the gaseous CO.sub.2 into the wash column increases a partial pressure of CO.sub.2 from the baseline CO.sub.2 partial pressure to 0.0125 to 0.1 MPa for respective CO.sub.2 concentrations from 12.5% to 100%.
(74) In one embodiment, the absorbent comprises an alkaline absorbent such as for example aqueous ammonia, aqueous K.sub.2CO.sub.3, aqueous Na.sub.2CO.sub.3, aqueous NaOH, and/or aqueous KOH. In one embodiment, the alkaline absorbent may include an amine acting for example as an activator. K.sub.2CO.sub.3, Na.sub.2CO.sub.3, NaOH and KOH are inorganic absorbents which do not have a vapor pressure and hence would have no vapor emissions. However, if these absorbents are used in the present invention with amines (such as those noted herein), the emissions from the amines would be reduced using the methods of this invention.
(75) In one embodiment, there is a regenerator, regenerating (or recycling) CO.sub.2 from the amine. In one embodiment, the CO.sub.2 that comes out of the regenerator is recycled. In one embodiment, any of the CO.sub.2 that does not absorb into the wash solution after the addition of the regenerated CO.sub.2 into the wash solution is captured. In one embodiment, the CO.sub.2 that is captured can be used for the addition of the gaseous CO.sub.2 into the wash solution.
(76) Computer-Assisted Control
(77) In one embodiment of the invention, there is provided a computer implemented system including a central processing unit (CPU) having a storage medium on which is provided a database of solvents and flow rate conditions, including the tabular data given above.
(78) The computer system in one embodiment controls one of systems described above for reducing emission of amines to the atmosphere, by executing the method described in
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(80) The computer system 1201 also includes a disk controller 1206 coupled to the bus 1202 to control one or more storage devices for storing information and instructions, such as a magnetic hard disk 1207, and a removable media drive 1208 (e.g., floppy disk drive, read-only compact disc drive, read/write compact disc drive, compact disc jukebox, tape drive, and removable magneto-optical drive). The storage devices may be added to the computer system 1201 using an appropriate device interface (e.g., small computer system interface (SCSI), integrated device electronics (IDE), enhanced-IDE (E-IDE), direct memory access (DMA), or ultra-DMA).
(81) The computer system 1201 may also include special purpose logic devices (e.g., application specific integrated circuits (ASICs)) or configurable logic devices (e.g., simple programmable logic devices (SPLDs), complex programmable logic devices (CPLDs), and field programmable gate arrays (FPGAs)).
(82) The computer system 1201 may also include a display controller 1209 coupled to the bus 1202 to control a display, such as a cathode ray tube (CRT), for displaying information to a user monitoring the CO.sub.2 capture systems described above. The computer system includes input devices, for interacting with a computer user and providing information to the processor 1203. The pointing device, for example, may be a mouse, a trackball, or a pointing stick for communicating direction information and command selections to the processor 1203 and for controlling cursor movement on the display.
(83) The computer system 1201 performs a portion or all of the processing steps (or functions) of this invention in response to the processor 1203 executing one or more sequences of one or more instructions contained in a memory, such as the main memory 1204. Such instructions may be read into the main memory 1204 from another computer readable medium, such as a hard disk 1207 or a removable media drive 1208. One or more processors in a multi-processing arrangement may also be employed to execute the sequences of instructions contained in main memory 1204. In alternative embodiments, hard-wired circuitry may be used in place of or in combination with software instructions. Thus, embodiments are not limited to any specific combination of hardware circuitry and software.
(84) As stated above, the computer system 1201 includes at least one computer readable medium or memory for holding instructions programmed according to the teachings of the invention and for containing data structures, tables, records, or other data described herein. Examples of computer readable media are compact discs, hard disks, floppy disks, tape, magneto-optical disks, PROMs (EPROM, EEPROM, flash EPROM), DRAM, SRAM, SDRAM, or any other magnetic medium, compact discs (e.g., CD-ROM), or any other medium from which a computer can read.
(85) The computer code devices of the invention may be any interpretable or executable code mechanism, including but not limited to scripts, interpretable programs, dynamic link libraries (DLLs), Java classes, and complete executable programs. Moreover, parts of the processing of the invention may be distributed for better performance, reliability, and/or cost.
(86) The term “computer readable medium” as used herein refers to any medium that participates in providing instructions to the processor 1203 for execution. A computer readable medium may take many forms, including but not limited to, non-volatile media, volatile media, and transmission media. Non-volatile media includes, for example, optical, magnetic disks, and magneto-optical disks, such as the hard disk 1207 or the removable media drive 1208. Volatile media includes dynamic memory, such as the main memory 1204. Transmission media includes coaxial cables, copper wire and fiber optics, including the wires that make up the bus 1202. Transmission media may also take the form of acoustic or light waves, such as those generated during radio wave and infrared data communications.
(87) The computer system 1201 also includes a communication interface 1213 coupled to the bus 1202. The communication interface 1213 provides a two-way data communication coupling to a network link 1214 that is connected to, for example, a local area network (LAN) 1215, or to another communications network 1216 such as the Internet. For example, the communication interface 1213 may be a network interface card to attach to any packet switched LAN. As another example, the communication interface 1213 may be an asymmetrical digital subscriber line (ADSL) card, an integrated services digital network (ISDN) card or a modem to provide a data communication connection to a corresponding type of communications line. Wireless links may also be implemented. In any such implementation, the communication interface 1213 sends and receives electrical, electromagnetic or optical signals that carry digital data streams representing various types of information.
(88) The network link 1214 typically provides data communication through one or more networks to other data devices. For example, the network link 1214 may provide a connection to another computer through a local network 1215 (e.g., a LAN) or through equipment operated by a service provider, which provides communication services through a communications network 1216. The local network 1214 and the communications network 1216 use, for example, electrical, electromagnetic, or optical signals that carry digital data streams, and the associated physical layer (e.g., CAT 5 cable, coaxial cable, optical fiber, etc.). The signals through the various networks and the signals on the network link 1214 and through the communication interface 1213, which carry the digital data to and from the computer system 1201 may be implemented in baseband signals, or carrier wave-based signals. The computer system 1201 can transmit and receive data, including program code, process data and status through the network(s) 1215 and 1216, the network link 1214, and the communication interface 1213 to other processors operating different CO.sub.2 capture systems or to plant supervising computer.
(89) Statements of the Invention
(90) The following numbered statements of the invention describe various (non-limiting) embodiments of the invention:
(91) Statement 1. A method for reducing emission of amines to the atmosphere, the method comprising:
(92) introducing a gas containing CO.sub.2 into an absorber;
(93) flowing the gas through the absorber having an absorbent comprising a water-lean solution having less than 50% water and one or more amines, the absorbent capturing the CO.sub.2 and forming a reduced CO.sub.2 content gas having a baseline CO.sub.2 content; and
(94) washing the reduced CO.sub.2 content gas in a wash column with a wash solution comprising carbonic acid formed by addition of gaseous CO.sub.2 into the wash solution,
(95) wherein the washing a) removes the amines from the reduced CO.sub.2 content gas and b) produces a reduced amine content gas exiting from the wash column.
(96) Statement 2. The method of statement 1, wherein the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into a sump of the wash column from which the wash solution is sent to a top of the wash column.
(97) Statement 3. The method of statement 1, wherein the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into an acidification vessel from which the wash solution is sent to a top of the wash column.
(98) Statement 4. The method of statement 1, wherein the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into the wash solution after the solution is removed from a sump of the wash column and sent to an acidification vessel from which the wash solution is sent to a top of the wash column.
(99) Statement 5. The method of statement 4, further comprising maintaining constant pressure in the acidification vessel via a regulated CO.sub.2 feed line.
(100) Statement 6. The method of statement 1, wherein the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into a wash return line and then removing in a gas separator excess CO.sub.2 that is not absorbed in the water.
(101) Statement 7. The method of statement 1, wherein the addition of gaseous CO.sub.2 into the wash solution comprises adding the gaseous CO.sub.2 into an acidification vessel at a regulated pressure from which the wash solution is sent to the top of the wash column.
(102) Statement 8. The method of statement 7, wherein the gaseous CO.sub.2 added but not absorbed by the acidification vessel is captured and not released to vent or ambient.
(103) Statement 9. The method of statement 1, wherein the addition of gaseous CO.sub.2 into the wash solution increases the baseline CO.sub.2 content exiting the absorber by only 0.1-10% of the flue gas CO.sub.2 content.
(104) Statement 10. The method of statement 1, wherein the addition of gaseous CO.sub.2 into the wash solution results in a reduction of amine content in the reduced amine content gas exiting from the wash column as the pH of the wash solution decreases.
(105) Statement 11. The method of statement 10, wherein the pH of the wash solution is maintained between 6.0-8.0 during the washing.
(106) Statement 12. The method of statement 1, wherein
(107) the baseline CO.sub.2 content of the reduced CO.sub.2 content gas exiting the absorber ranges from 1 to 10% of total gas exiting the absorber,
(108) a pH range of the wash solution is maintained between 6 to 8,
(109) an amine concentration in the reduced CO.sub.2 content gas prior to washing ranges from 20 to 2000 ppm, and
(110) the reduced amine content of the reduced amine content gas exiting from the wash column is reduced to a range from 1 to 50 ppm.
(111) Statement 13. The method of statement 12, wherein, upon the addition of gaseous CO.sub.2 into the wash solution, an increase of the CO.sub.2 content in the wash solution is no more than 5% of the baseline CO.sub.2 content.
(112) Statement 14. The method of statement 12, wherein the pH range is maintained in the wash solution ranges from 6.5 to 7.5.
(113) Statement 15. The method of statement 12, wherein the pH range is maintained in the wash solution ranges from 6 to 7.5.
(114) Statement 16. The method of statement 12, wherein the pH range maintained in the wash solution ranges from 7.0 to 8.0.
(115) Statement 17. The method of statement 1, wherein a concentration of the baseline CO.sub.2 content in the reduced CO.sub.2 content gas exiting the absorber prior to the washing ranges from 2 to 5%.
(116) Statement 18. The method of statement 1, wherein a concentration of the baseline CO.sub.2 content in the reduced CO.sub.2 content gas exiting the absorber prior to the washing ranges from 1 to 2%.
(117) Statement 19. The method of statement 1, wherein a concentration of the baseline CO.sub.2 content in the reduced CO.sub.2 content gas exiting the absorber prior to the washing ranges from 0.5 to 2%.
(118) Statement 20. The method of statement 1, wherein a concentration of the baseline CO.sub.2 content in the reduced CO.sub.2 content gas exiting the absorber prior to the washing ranges from 0.1 to 2%.
(119) Statement 21. The method of statement 1, wherein an amine concentration in the reduced CO.sub.2 content gas exiting the absorber prior to washing ranges from 20 to 2000 ppm.
(120) Statement 22. The method of statement 1, wherein an amine concentration in the reduced CO.sub.2 content gas exiting the absorber prior to washing ranges from 30 to 3000 ppm.
(121) Statement 23. The method of statement 1, wherein an amine concentration in the reduced CO.sub.2 content gas exiting the absorber prior to washing ranges from 5 to 500 ppm.
(122) Statement 24. The method of statement 1, wherein an amine content in the reduced amine content gas exiting the wash column is reduced by the washing to a range from 0 to 20 ppm.
(123) Statement 25. The method of statement 1, wherein an amine content in the reduced amine content gas exiting the wash column is reduced by the washing to a range from 5 to 50 ppm.
(124) Statement 26. The method of statement 1, wherein an amine content in the reduced amine content gas exiting the wash column is reduced by the washing to a range from 10 to 100 ppm.
(125) Statement 27. The method of statement 1, wherein an amine content in the reduced amine content gas exiting the wash column is reduced by the washing to a range from 20 to 200 ppm.
(126) Statement 28. The method of statement 1, wherein the water-lean solution of one or more amines comprises less than 40 wt. % water.
(127) Statement 29. The method of statement 1, wherein the water-lean solution of one or more amines comprises less than 30 wt. % water.
(128) Statement 30. The method of statement 1, wherein the water-lean solution of one or more amines comprises less than 20 wt. % water.
(129) Statement 31. The method of statement 1, wherein the amine is selected from the group consisting of: a primary amine, a secondary amine, a diamine, a triamine, a tetraamine, a pentamine, a cyclic amine, a cyclic diamine, an amine oligomer, a polyamine, an alkanolamine, a guanidine, an amidine, and mixtures thereof.
(130) Statement 32. The method of statement 1, wherein the amine has a pKa of about 8 to about 15.
(131) Statement 33. The method of statement 1, wherein the amine is selected from the group consisting of primary amines, secondary amines, diamines, triamines, tetraamines, pentamines, cyclic amines, cyclic diamines, amine oligomers, polyamines, alcoholamines, guanidines, amidines, and mixtures thereof. Certain amines include, but are not limited to, 1,4-diazabicyclo-undec-7-ene (“DBU”); 1,4-diazabicyclo-2,2,2-octane; piperazine (“PZ”); triethylamine (“TEA”); 1,1,3,3-tetramethylguanidine (“TMG”); 1,8-diazabicycloundec-7-ene; monoethanolamine (“MEA”); diethylamine (“DEA”); ethylenediamine (“EDA”); 1,3-diamino propane; 1,4-diaminobutane; hexamethylenediamine; 1,7-diaminoheptane; diethanolamine; diisopropylamine (“DIPA”); 4-aminopyridine; pentylamine; hexylamine; heptylamine; octylamine; nonylamine; decylamine; tert-octylamine; dioctylamine; dihexylamine; 2-ethyl-1-hexylamine; 2-fluorophenethylamine; 3-fluorophenethylamine; 3,5-difluorobenzylamine; 3-fluoro-N-methylbenzylamine; 4-fluoro-N-methylbenzylamine; imidazole; benzimidazole; N-methyl imidazole; 1-trifluoroacetylimidazole; 1,2,3-triazole; 1,2,4-triazole; and mixtures thereof.
(132) Statement 34. The method of statement 1, wherein the addition of the gaseous CO.sub.2 comprises introducing into the wash column a flow of at least one of CO.sub.2, CO.sub.2 and N.sub.2, CO.sub.2 and O.sub.2 and N.sub.2, a flue gas, a syngas, a natural gas, and CO.sub.2 captured from the absorbent and later released.
(133) Statement 35. The method of statement 1, wherein the addition of the gaseous CO.sub.2 into the wash column increases a partial pressure of CO.sub.2 from the baseline CO.sub.2 partial pressure to 0.0125 to 0.1 MPa for respective CO.sub.2 concentrations from 12.5% to 100%.
(134) Statement 36. The method of statement 1, further comprising:
(135) in a regenerator, regenerating CO.sub.2 from the amine.
(136) Statement 37. The method of statement 36, further comprising:
(137) recycling the CO.sub.2 that comes out of the regenerator.
(138) Statement 38. The method of statement 37, further comprising:
(139) capturing CO.sub.2 that does not absorb into the wash solution after the addition of the regenerated CO.sub.2 into the wash solution.
(140) Statement 39. The method of statement 1, further comprising:
(141) using regenerated CO.sub.2 for the addition of the gaseous CO.sub.2 into the wash solution.
(142) Statement 40. The method of statement 1, wherein the absorbent comprises an aqueous alkaline absorbent.
(143) Statement 41. A system for reducing emission of amines to the atmosphere, the system comprising:
(144) a gas feed configured to supply gas containing CO.sub.2;
(145) an absorber configured to receive the gas containing CO.sub.2;
(146) an absorbent supply for provision of an absorbent to the absorber, the absorbent comprising a water-lean solution having less than 50% water and one or more amines, wherein the absorbent is configured to capture the CO.sub.2 and form a reduced CO.sub.2 content gas having a baseline CO.sub.2 content;
(147) a wash column configured to wash with a wash solution the reduced CO.sub.2 content gas flowing therethrough;
(148) a gaseous CO.sub.2 supply of the wash column for provision of gaseous CO.sub.2 into the wash solution; and
(149) the wash solution comprising carbonic acid formed by addition of the gaseous CO.sub.2 into the wash solution,
(150) wherein washing of the reduced CO.sub.2 content gas a) removes the amines from the reduced CO.sub.2 content gas and b) produces a reduced amine content gas exiting from the wash column.
(151) Statement 42. The system of statement 41, wherein the wash column comprises a sump from which the wash solution is pumped to the top of the wash column.
(152) Statement 43. The system of statement 41, wherein the gaseous CO.sub.2 supply adds the gaseous CO.sub.2 into the wash solution in the sump.
(153) Statement 44. The system of statement 41, further comprising an acidification vessel from which the wash solution is pumped to a top of the wash column.
(154) Statement 45. The system of statement 44, wherein the gaseous CO.sub.2 supply adds the gaseous CO.sub.2 into the wash solution in the acidification vessel.
(155) Statement 46. The system of statement 41, wherein the gaseous CO.sub.2 supply adds the gaseous CO.sub.2 into the acidification vessel at a rate that the CO.sub.2 is absorbed in the wash solution.
(156) Statement 47. The system of statement 41, wherein the gaseous CO.sub.2 supply adds the gaseous CO.sub.2 into the wash solution after removal from the wash column sump.
(157) Statement 48. The system of statement 41, further comprising a regenerator configured to regenerate the absorbent.
(158) Statement 49. The system of statement 48, wherein the regenerator comprises a CO.sub.2 outlet.
(159) Statement 50. The system of statement 49, wherein the CO.sub.2 outlet is coupled to the gaseous CO.sub.2 supply of the wash column.
(160) Statement 51. The system of statement 41, wherein the absorber comprises a CO.sub.2 tap for tapping into the gas feed.
(161) Statement 52. The system of statement 51, wherein the CO.sub.2 tap is coupled to the gaseous CO.sub.2 supply of the wash column.
(162) Statement 53. The system of statement 41, further comprising an acidification vessel connected to the wash column for acidification of the wash solution pumped from the wash column and production of an acidified wash solution.
(163) Statement 54. The system of statement 53, wherein the acidified wash solution is provided to the wash column to react with the amines in the reduced CO.sub.2 content gas flowing through the wash column.
(164) Numerous modifications and variations of the invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.